CN210477309U - Glaze spraying device - Google Patents
Glaze spraying device Download PDFInfo
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- CN210477309U CN210477309U CN201921214659.1U CN201921214659U CN210477309U CN 210477309 U CN210477309 U CN 210477309U CN 201921214659 U CN201921214659 U CN 201921214659U CN 210477309 U CN210477309 U CN 210477309U
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Abstract
A glaze pouring device is characterized by comprising an inlet weighing platform, an inlet weighing sensor arranged on the inlet weighing platform, an inlet transmission device support arranged on the inlet weighing sensor, an inlet belt transmission device arranged on the inlet transmission device support, an outlet weighing platform, an outlet weighing sensor arranged on the outlet weighing platform, a power lifting platform arranged on the outlet weighing sensor, an outlet transmission device support arranged on the power lifting platform, an outlet belt transmission device arranged on the outlet transmission device support, and a linear glaze pouring device arranged between the inlet belt transmission device and the outlet belt transmission device. Compared with the prior art, the utility model, have can accurate control adobe drench the glaze volume, avoid the glaze to glue on the conveyer belt again and change and glue on the adobe, can not cause to drench the advantage that the glaze shakes the line.
Description
The technical field is as follows:
the utility model relates to a ceramic production technology.
Background
The existing glaze spraying technology has the following defects: 1, the glaze spraying amount of the brick blank cannot be automatically controlled; 2, the glaze slip is easy to stick on the conveying belt and then stick on the green brick, the glaze slip stuck on the lower part of the green brick sticks on the roller rod of the kiln, the glaze slip on the roller rod is calcined to form a rod nail, thus the flatness of the ceramic tile is influenced and the rod is even broken, and the glaze slip stuck on the lower part of the ceramic tile wastes and increases the production cost; 3. the conventional glaze saving device can cause glaze spraying vibration lines because of obvious vibration (the green bricks touch a conveying belt) when the green bricks are conveyed downwards in the glaze spraying process. Patent application CN201510456250.0 discloses a method for controlling the amount of glaze pouring by weighing before and after glaze pouring, so as to achieve the purpose of effectively controlling the amount of glaze pouring for the brick blank, but since glaze pouring is performed on a conveying device, obviously, the method can not solve the problems of points 2 and 3, even if a weighing mode is adopted, the accuracy of weighing is seriously affected due to the fact that glaze is adhered on a conveying belt.
The platform is a device for glazing a ceramic glazed tile blank in the production process, the device integrates the functions of glazing, glaze saving, display and control of the glazing amount and the like, and the glaze saving and stable glazing amount have obvious effects on the improvement of the quality of the ceramic glazed tile product and the reduction of the production cost. 1, at present, no equipment for weighing the glazed brick exists, and no equipment for automatically controlling the glazing amount exists. 2, glaze saving, namely the conveyor belt is disconnected below the glaze spraying device, so as to prevent glaze slip from being stuck on the conveyor belt and then being stuck on a green brick, while glaze slip stuck on the lower part of the green brick is stuck on a roller rod of a kiln, the glaze slip on the roller rod is calcined to form a rod nail, thus the flatness of the ceramic tile is influenced and even the rod is broken, and in addition, the glaze slip stuck on the lower part of the ceramic tile is wasted and the production cost is increased. The conventional glaze saving device can cause glaze spraying vibration lines because the green bricks are obviously vibrated (the green bricks touch a conveying belt) when being conveyed downwards in the glaze spraying process, and the relative height between the conveying platform after glaze spraying and the front conveying platform can be automatically adjusted according to the green bricks bearing, so that the smooth transition is achieved.
Disclosure of Invention
The utility model aims to overcome the defects and provide a glaze spraying method and a device which can accurately control the glaze spraying amount of a brick blank, avoid the glaze from being stuck on a conveyor belt and then being stuck on the brick blank and can not cause the glaze spraying vibration lines.
The utility model discloses a drench glaze device is realized like this, including the entry platform of weighing, the entry weighing sensor of setting on the entry platform of weighing, the entry transmission device support of setting on the entry weighing sensor, the entry belt transmission device of setting on the entry transmission device support, the platform is weighed in the export, the export weighing sensor of setting on the export platform of weighing, the power elevating platform of setting on the export weighing sensor, the export transmission device support of setting on the power elevating platform, the export belt transmission device of setting on the export transmission device support, the straight line glaze that sets up between entry belt transmission device and export belt transmission device drenches the ware.
The utility model discloses a drench glaze method is realized like this, the adobe gets into entry belt transmission device and weighs the weight of adobe through entry weighing sensor, entry belt transmission device moves, make the adobe send to export belt transmission device after drenching the glaze ware through the straight line with the transfer rate of settlement, when drenching the glaze ware through the straight line, the glaze that the straight line drenches the glaze ware drenches on the adobe that passes through, drench the unnecessary glaze after the glaze and fall on the glaze collecting vat of the straight line ware that drenches the glaze below the adobe, the adobe after drenching the glaze reaches export belt transmission device, and send the adobe after drenching the glaze behind by export belt transmission device, export belt transmission device is when receiving the adobe, according to the weight that the entry weighing sensor called the adobe, the height of export belt transmission device is adjusted by the power elevating platform, make the adobe smoothly fallen on export belt transmission device, drench the adobe after the glaze all get into export belt transmission device, the outlet weighing sensor weighs the weight of the glazed green brick, calculates the amount of the glaze sprayed, and adjusts the glaze spraying amount according to whether the amount of the glaze sprayed meets the set requirement (if the glaze spraying amount is too small, the glaze spraying amount of the linear glaze sprayer is increased or the transmission speed of the inlet belt transmission device and the outlet belt transmission device is reduced, and if the glaze spraying amount is too large, the glaze spraying amount of the linear glaze sprayer is increased) so as to ensure that the glaze spraying amount meets the design requirement.
The height position of the outlet belt transmission device is adjusted by adopting a power lifting platform according to the weight of the green bricks, so that even if the height position of the green bricks on the inlet belt transmission device is changed due to different weights of the green bricks (because the inlet belt transmission device is arranged on the inlet weighing sensor and is determined by the structure of the inlet weighing sensor, the height position of a weight supported by the inlet weighing sensor is changed along with the change of the weights, if the height position of the outlet belt transmission device is not adjusted in time, the green bricks are easy to collide the outlet belt transmission device due to the fact that the outlet belt transmission device is higher than the inlet belt transmission device, or the green bricks are easy to swing downwards to fall on the outlet belt transmission device due to the fact that the outlet belt transmission device is lower than the inlet belt transmission device and the outlet belt transmission device is collided, and the green bricks are easy to vibrate downwards to cause glaze spraying vibration lines during the glaze spraying process), the height position of the inlet belt transmission device can be kept consistent with that of the outlet belt transmission device, and glaze spraying vibration lines caused by obvious vibration when the green bricks are conveyed downwards in the glaze spraying process in the prior art are avoided.
The linear glaze pouring device is arranged between the inlet belt transmission device and the outlet belt transmission device, so that redundant glaze slip falls back into the glaze collecting tank below the linear glaze pouring device, and the redundant glaze slip is prevented from being stuck on the conveying belt and then being stuck on a green brick.
Compared with the prior art, the utility model, have can accurate control adobe drench the glaze volume, avoid the glaze to glue on the conveyer belt again and change and glue on the adobe, can not cause to drench the advantage that the glaze shakes the line.
Description of the drawings:
fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a weighing logic diagram;
fig. 3 is a control logic diagram of the present invention.
The specific implementation mode is as follows:
the present invention will now be described in further detail with reference to the accompanying drawings and examples:
as shown in figure 1, the utility model discloses a drench glaze device is realized like this, including entry weighing platform 1, the entry weighing sensor 2 of setting on entry weighing platform 1, the entry transmission device support 3 of setting on entry weighing sensor 2, the entry belt transmission device 4 (including step motor mechanism, synchronous belt pulley that is driven by step motor mechanism, synchronous belt around on synchronous belt pulley) of setting on entry transmission device support 3, export weighing platform 5, the export weighing sensor 6 of setting on export weighing platform 5, the power elevating platform 7 (including the elevating platform support, the worm wheel/worm gear drive mechanism of setting on the elevating platform support, the screw rod that reciprocates along the guide rail that is driven by the thread bush on the worm wheel of worm wheel/worm gear drive mechanism, the step motor mechanism of drive worm wheel/worm gear drive mechanism action) An outlet transmission device support 8 arranged on the power lifting platform 7, an outlet belt transmission device 9 (comprising a step motor mechanism, a synchronous belt pulley driven by the step motor mechanism and a synchronous belt wound on the synchronous belt pulley) arranged on the outlet transmission device support 8, and a linear glaze spraying device 10 arranged between the inlet belt transmission device 4 and the outlet belt transmission device 9.
An inlet inductor 11 for green bricks is arranged above the inlet belt transmission device 4, and an outlet inductor 12 for green bricks is arranged above the outlet belt transmission device 9.
The automatic control system is provided with a control device 13, and the control device 13 controls the inlet belt transmission device 4, the power lifting platform 7, the inlet belt transmission device 4 and the linear glaze spraying device 10 to work according to preset programs according to electric signals and preset programs of the green brick inlet sensor 11, the green brick outlet sensor 12, the inlet weighing sensor 2 and the outlet weighing sensor 6.
The glaze spraying method of the utility model is realized in such a way that the green brick A enters the inlet belt transmission device 4, the green brick inlet sensor 11 senses the entering and sending out of the green brick A, and obtains the weight of the front and the back green bricks Aa and Ab according to the weight, and the weight Pa and Pb of the front and the back green bricks Aa and Ab green bricks are weighed by the inlet weighing sensor, if Pa = Pb, the power lifting platform 7 does not act, if Pa > Pb, the power lifting platform 7 lifts the outlet belt transmission device 9 to ensure that the height positions of the inlet belt transmission device 4 and the outlet belt transmission device 9 loaded with the back green bricks Ab are consistent, if Pa < Pb, the power lifting platform 7 lifts and lowers the outlet belt transmission device 9 to ensure that the height positions of the inlet belt transmission device 4 and the outlet belt transmission device 9 loaded with the back green bricks Ab are consistent, the inlet belt transmission device 4 continues to act, so that the green brick A passes through the linear sprayer 10 at a set transmission speed and then is sent to the outlet belt transmission device 9, when the green bricks pass through the linear glaze pouring device 10, the glaze of the linear glaze pouring device 10 is poured on the passing green bricks A, redundant glaze after glaze pouring falls on a glaze collecting tank of the linear glaze pouring device 10 below the green bricks A, the green bricks A after glaze pouring reach the outlet belt transmission device 9, the green bricks A after glaze pouring are sent back by the outlet belt transmission device 9, the green bricks outlet inductor 12 induces the green bricks A to enter and send out the outlet belt transmission device 9, in the process, the outlet weighing sensor 6 weighs the weight P2 of the green bricks A after glaze pouring, and if P2= P1+ M, P1: the weight of the green brick A before glaze pouring and the glaze pouring amount set by M are not adjusted, the glaze pouring flow rate of the linear glaze pouring device 10 is not adjusted, if P2 is greater than P1+ M, the rotating speed of the pump glaze pump of the linear glaze pouring device 10 is reduced according to the ratio of P2/P1+ M and the set value of the rotating speed of the pump glaze pump of the linear glaze pouring device 10, so that the glaze pouring amount is reduced according to the setting, and if P2 is less than P1+ M, the rotating speed of the pump glaze pump of the linear glaze pouring device 10 is increased according to the ratio of P2/P1+ M and the set value of the rotating speed, so that the glaze pouring amount is increased according to the setting, and the glaze pouring amount is ensured to meet the design requirement.
Claims (1)
1. A glaze pouring device is characterized by comprising an inlet weighing platform, an inlet weighing sensor arranged on the inlet weighing platform, an inlet transmission device support arranged on the inlet weighing sensor, an inlet belt transmission device arranged on the inlet transmission device support, an outlet weighing platform, an outlet weighing sensor arranged on the outlet weighing platform, a power lifting platform arranged on the outlet weighing sensor, an outlet transmission device support arranged on the power lifting platform, an outlet belt transmission device arranged on the outlet transmission device support, and a linear glaze pouring device arranged between the inlet belt transmission device and the outlet belt transmission device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921214659.1U CN210477309U (en) | 2019-07-30 | 2019-07-30 | Glaze spraying device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921214659.1U CN210477309U (en) | 2019-07-30 | 2019-07-30 | Glaze spraying device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210477309U true CN210477309U (en) | 2020-05-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921214659.1U Active CN210477309U (en) | 2019-07-30 | 2019-07-30 | Glaze spraying device |
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| CN (1) | CN210477309U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110281360A (en) * | 2019-07-30 | 2019-09-27 | 廖绍基 | A kind of glaze pouring method and device |
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2019
- 2019-07-30 CN CN201921214659.1U patent/CN210477309U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110281360A (en) * | 2019-07-30 | 2019-09-27 | 廖绍基 | A kind of glaze pouring method and device |
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