CN210465644U - Full-automatic aging testing module of LED bulb lamp - Google Patents
Full-automatic aging testing module of LED bulb lamp Download PDFInfo
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- CN210465644U CN210465644U CN201921153027.9U CN201921153027U CN210465644U CN 210465644 U CN210465644 U CN 210465644U CN 201921153027 U CN201921153027 U CN 201921153027U CN 210465644 U CN210465644 U CN 210465644U
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- 230000005540 biological transmission Effects 0.000 claims description 40
- 229920000742 Cotton Polymers 0.000 claims description 3
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Abstract
The utility model discloses a full-automatic aging testing module of LED ball bubble lamp, concretely relates to LED ball bubble lamp detection area, including the test rotating turret, the test rotating turret includes first slewing mechanism and second slewing mechanism, first slewing mechanism and second slewing mechanism's the outside is the fixed support column that is provided with all, the upper end of support column all is provided with electric putter, two electric putter's flexible end is fixed and is provided with the support diaphragm, the bottom of supporting the diaphragm is provided with the slide rail, it is provided with electronic slider to slide on the slide rail, the bottom mounting of electronic slider is provided with the mounting panel, the manipulator is installed to the bottom of mounting panel. The utility model discloses utilize first slewing mechanism and second slewing mechanism to drive the loading board and rotate, when rotating the top, utilize the manipulator to take off unqualified LED ball bubble lamp, qualified LED ball bubble lamp continues to rotate, after rotating suitable position, the manual work take off LED ball bubble lamp can.
Description
Technical Field
The utility model relates to a LED ball bubble lamp detects technical field, more specifically says, the utility model relates to a full-automatic aging testing module of LED ball bubble lamp.
Background
With the rapid development of the LED industry, LED related devices are relatively mature, but systematic research on LED devices, especially failure mechanisms, is still lacking, so that the problem of reliability of LEDs in the links of relating, manufacturing, applying and the like is a difficult problem in the industry, and the expansion and depth of the application field are directly influenced. In the application occasions of illumination, display equipment and the like, an LED device is often composed of a plurality of LEDs, the requirements on electrical performance stability, light color performance attenuation consistency and service life are very high, and after long-time work, the characteristics of color temperature, color rendering property, color purity, spectral distribution, light emitting uniformity, illumination intensity and the like of each LED are changed along with the service time; in addition, the LED which works normally at the initial stage of installation is lighted for a period of time, and then the phenomena of dim light, flickering, failure, intermittent lighting and the like are all generated, thereby bringing serious damage to products. Meanwhile, the problems that a product with problems cannot be found and recorded in time, and the harm to the body caused by long-time work of workers in an aging period of high light and high temperature are urgently needed to be solved.
Therefore, the aging degree of the LED bulb lamp needs to be tested, the existing production line mostly adopts off-line manual work for detecting the bulb lamp, the manual detection efficiency is low, the production efficiency of the LED bulb lamp is influenced, and meanwhile, the production cost is high.
SUMMERY OF THE UTILITY MODEL
In order to overcome the above-mentioned defect of prior art, the embodiment of the utility model provides a full-automatic aging testing module of LED ball bubble lamp, through being provided with first slewing mechanism and second slewing mechanism, the LED ball bubble lamp that will await measuring puts on the loading board, utilize first slewing mechanism and second slewing mechanism to drive the loading board and rotate, utilize detection module to carry out aging testing to LED ball bubble lamp at the rotation in-process, when rotating the top, utilize the manipulator to take off unqualified LED ball bubble lamp, qualified LED ball bubble lamp continues to rotate, after rotating suitable position, the manual work take off LED ball bubble lamp can.
In order to achieve the above object, the utility model provides a following technical scheme: a full-automatic aging test module of an LED bulb lamp comprises a test rotating frame, wherein the test rotating frame comprises a first rotating mechanism and a second rotating mechanism, the first rotating mechanism comprises a first driving motor and a first transmission crawler belt, an output shaft of the first driving motor is fixedly connected with one side of a first driving gear, the first driving gear is connected with a first driven gear through the transmission of the first transmission crawler belt, the second rotating mechanism comprises a second driving motor and a second transmission crawler belt, an output shaft of the second driving motor is fixedly connected with one side of the second driving gear, the second driving gear is connected with a second driven gear through the transmission of the second transmission crawler belt, a plurality of fixed connecting pieces are uniformly arranged at intervals on one sides of the first transmission crawler belt and the second transmission crawler belt, and a bearing plate is fixedly installed between the two fixed connecting pieces, the even a plurality of test lamp stand that is provided with in upper end interval of loading board, the inside of first transmission track and loading board all sets up to cavity, the inside of first transmission track is provided with a plurality of detection module, every detection module corresponds a loading board, the outside of first slewing mechanism and second slewing mechanism is all fixed and is provided with the support column, the upper end of support column all is provided with electric putter, two electric putter's flexible end is fixed and is provided with the support diaphragm, the bottom of supporting the diaphragm is provided with the slide rail, it is provided with electronic slider to slide on the slide rail, the bottom mounting of electronic slider is provided with the mounting panel, the manipulator is installed to the bottom of mounting panel, one of them the inboard of support column is fixed and is provided with the electric cabinet, just electric cabinet and detection module electric connection.
In a preferred embodiment, the first and second drive motors are both bidirectional servo motors.
In a preferred embodiment, the first driving motor and the second driving motor drive the first conveying track and the second conveying track to rotate synchronously.
In a preferred embodiment, one side of each of the carrier plates is provided with a control switch.
In a preferred embodiment, one side of the first transmission crawler is connected with an external power supply through a wire, and the wire at the outer end of the first transmission crawler can be wound around the first transmission crawler for one circle.
In a preferred embodiment, the connection between the first conveying track and the conducting wire is fixed by a clamping piece, and a guide rod is arranged on one side of the conducting wire.
In a preferred embodiment, an earth leakage protection device is fixedly mounted inside the first conveyor track.
In a preferred embodiment, the manipulator is arranged according to an LED bulb lamp, and a flexible cotton pad is arranged on the inner side of the manipulator.
The utility model discloses a technological effect and advantage:
1. the utility model discloses a through being provided with first slewing mechanism and second slewing mechanism, put the LED ball bubble lamp that awaits measuring on the loading board, utilize first slewing mechanism and second slewing mechanism to drive the loading board and rotate, utilize detection module to carry out aging testing to LED ball bubble lamp in the rotation process, when rotating to the top, utilize the manipulator to take off unqualified LED ball bubble lamp, qualified LED ball bubble lamp continues to rotate, after rotating to suitable position, the manual work is taken off LED ball bubble lamp can;
2. the utility model discloses only need the operation that two people can the controlgear, utilize the operation of first slewing mechanism and second slewing mechanism's rotation drive system, utilize the manipulator to filter the LED ball bubble lamp after the test, simple structure, convenient operation can effectively improve the efficiency of LED ball bubble lamp aging testing.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic view of a connection structure of the first rotating mechanism and the second rotating mechanism of the present invention.
Fig. 3 is an enlarged schematic view of a structure shown in fig. 2 according to the present invention.
Fig. 4 is a schematic structural diagram of the loading plate of the present invention.
Fig. 5 is a schematic structural diagram of the first rotating mechanism of the present invention.
The reference signs are: 1 first slewing mechanism, 2 second slewing mechanism, 3 first driving motor, 4 first transmission tracks, 5 first driving gears, 6 first driven gears, 7 second driving motors, 8 second transmission tracks, 9 second driving gears, 10 second driven gears, 11 fixed connecting pieces, 12 bearing plates, 13 test lamp holders, 14 supporting columns, 15 electric push rods, 16 supporting transverse plates, 17 sliding rails, 18 electric sliders, 19 mounting plates, 20 mechanical arms, 21 electric cabinets, 22 control switches, 23 wires and 24 guide rods.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The full-automatic aging test module for the LED bulb lamp shown in the figures 1-5 comprises a test rotating frame, wherein the test rotating frame comprises a first rotating mechanism 1 and a second rotating mechanism 2, the first rotating mechanism 1 comprises a first driving motor 3 and a first transmission crawler 4, an output shaft of the first driving motor 3 is fixedly connected with one side of a first driving gear 5, the first driving gear 5 is in transmission connection with a first driven gear 6 through the first transmission crawler 4, the second rotating mechanism 2 comprises a second driving motor 7 and a second transmission crawler 8, an output shaft of the second driving motor 7 is fixedly connected with one side of a second driving gear 9, the second driving gear 9 is in transmission connection with a second driven gear 10 through the second transmission crawler 8, a plurality of fixed connecting pieces 11 are uniformly arranged at intervals on one side of the first transmission crawler 4, close to one side of the second transmission crawler 8, two fixed mounting has loading board 12 between the fixed connection piece 11, the upper end interval of loading board 12 is even is provided with a plurality of test lamp stand 13, the inside of first transmission track 4 and loading board 12 all sets up to cavity, the inside of first transmission track 4 is provided with a plurality of detection module, every detection module corresponds a loading board 12.
Further, the first driving motor 3 and the second driving motor 7 are both bidirectional servo motors.
Further, the first driving motor 3 and the second driving motor 7 drive the first conveying crawler 4 and the second conveying crawler 8 to synchronously rotate.
Further, a control switch 22 is disposed on one side of each of the loading plates 12.
Further, one side of the first transmission crawler 4 is connected with an external power supply through a wire 23, and the wire 23 at the outer end of the first transmission crawler 4 can wind around the first transmission crawler 4 for one turn.
Further, the connection part of the first conveying crawler 4 and the conducting wire 23 is fixed by a clamping piece, and a guide rod 24 is arranged on one side of the conducting wire 23.
Further, an earth leakage protection device is fixedly installed inside the first conveying crawler 4.
The implementation mode is specifically as follows: during testing, one worker stands in front of the first rotating mechanism 1, the other worker stands behind the first rotating mechanism 1, the first driving motor 3 and the second driving motor 7 are turned on, the first driving motor 3 and the second driving motor 7 can drive the first driving gear 5 and the second driving gear 9 to rotate, the first driving gear 5 and the second driving gear 9 drive the first conveying crawler 4 and the second conveying crawler 8 to rotate, the first conveying crawler 4 and the second conveying crawler 8 can drive the bearing plate 12 to rotate, the worker standing in front of the first rotating mechanism 1 sequentially puts the LED bulb lamps to be tested on the test lamp holder 13, after the placement of the LED bulb lamps is completed, the control switch 22 at one end of the bearing plate 12 is pressed, the LED bulb lamps on the bearing plate 12 emit light, the corresponding detection modules perform detection, the detection modules transmit detection results to the electric control box 21, when the bearing plate 12 rotates to the top end, unqualified LED bulbs are selected by the manipulator 20.
According to the full-automatic aging testing module of LED ball bubble lamp shown in fig. 1, the outside of first slewing mechanism 1 and second slewing mechanism 2 is all fixed and is provided with support column 14, the upper end of support column 14 all is provided with electric putter 15, two electric putter 15's flexible end is fixed and is provided with support diaphragm 16, the bottom of supporting diaphragm 16 is provided with slide rail 17, it is provided with electric slider 18 to slide on the slide rail 17, the bottom mounting of electric slider 18 is provided with mounting panel 19, manipulator 20, one of them is installed to mounting panel 19's bottom the inboard of support column 14 is fixed and is provided with electric cabinet 21, just electric cabinet 21 and detection module electric connection.
Further, the manipulator 20 is arranged according to the LED bulb lamp, and a flexible cotton pad is arranged on the inner side of the manipulator 20.
The implementation mode is specifically as follows: when the bearing plate 12 rotates to the top end, the first driving motor 3 and the second driving motor 7 are firstly closed, the electric control box 21 firstly controls the electric slider 18 to slide on the sliding rail 17, the electric slider 18 slides over the test lamp holder 13 unqualified in detection, then the electric control box 21 controls the electric push rod 15 to shrink, the electric push rod 15 drives the supporting transverse plate 16 to descend, the mechanical arm 20 descends to the LED bulb lamp, the LED bulb lamp is taken down by the mechanical arm 20 and is placed in an independent storage box, after the selection is completed, the first driving motor 3 and the second driving motor 7 are opened again, the transmission crawler is continuously rotated, when the LED bulb lamp rotates to the worker behind the first rotating mechanism 1, the worker takes down the LED bulb lamp.
The utility model discloses the theory of operation: during testing, one worker stands in front of the first rotating mechanism 1, the other worker stands behind the first rotating mechanism 1, the first driving motor 3 and the second driving motor 7 are utilized to drive the first conveying crawler 4 and the second conveying crawler 8 to rotate, the first conveying crawler 4 and the second conveying crawler 8 can drive the bearing plate 12 to rotate, the worker standing in front of the first rotating mechanism 1 sequentially puts the LED bulb lamps to be tested on the testing lamp holder 13, after the LED bulb lamps are placed, the control switch 22 at one end of the bearing plate 12 is pressed, the LED bulb lamps on the bearing plate 12 emit light, the corresponding detection modules detect, the detection modules transmit detection results to the electric cabinet 21, when the bearing plate 12 rotates to the top end, the first driving motor 3 and the second driving motor 7 are turned off first, the electric cabinet 21 controls the electric slider 18 to slide on the slide rail 17 first, make electronic slider 18 slide to detect unqualified test lamp stand 13 directly over, then electric cabinet 21 control electric putter 15 shrink, electric putter 15 drives and supports diaphragm 16 and descend, make manipulator 20 descend to LED ball bubble lamp department, utilize manipulator 20 to take off LED ball bubble lamp, open first driving motor 3 and second driving motor 7 once more, continue to make the transmission track rotate, when treating that LED ball bubble lamp rotates the staff department in first slewing mechanism 1 rear, the staff takes off LED ball bubble lamp can.
The points to be finally explained are: first, in the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounted," "connected," and "connected" should be understood broadly, and may be a mechanical connection or an electrical connection, or a communication between two elements, and may be a direct connection, and "upper," "lower," "left," and "right" are only used to indicate a relative positional relationship, and when the absolute position of the object to be described is changed, the relative positional relationship may be changed;
secondly, the method comprises the following steps: in the drawings of the disclosed embodiments of the present invention, only the structures related to the disclosed embodiments are referred to, and other structures can refer to the common design, and under the condition of no conflict, the same embodiment and different embodiments of the present invention can be combined with each other;
and finally: the above description is only for the preferred embodiment of the present invention and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The utility model provides a full-automatic aging testing module of LED ball bubble lamp, includes the test rotating turret, its characterized in that: the test rotating frame comprises a first rotating mechanism (1) and a second rotating mechanism (2), the first rotating mechanism (1) comprises a first driving motor (3) and a first transmission crawler belt (4), an output shaft of the first driving motor (3) is fixedly connected with one side of a first driving gear (5), the first driving gear (5) is connected with a first driven gear (6) through the transmission of the first transmission crawler belt (4), the second rotating mechanism (2) comprises a second driving motor (7) and a second transmission crawler belt (8), an output shaft of the second driving motor (7) is fixedly connected with one side of a second driving gear (9), the second driving gear (9) is connected with a second driven gear (10) through the transmission of the second transmission crawler belt (8), and a plurality of fixed connecting pieces (11) are uniformly arranged at intervals on the sides of the first transmission crawler belt (4) and the second transmission crawler belt (8) close to each other, a bearing plate (12) is fixedly installed between the two fixed connecting pieces (11), a plurality of test lamp holders (13) are uniformly arranged at the upper end of the bearing plate (12) at intervals, the interiors of the first transmission crawler (4) and the bearing plate (12) are both hollow, a plurality of detection modules are arranged inside the first transmission crawler (4), each detection module corresponds to one bearing plate (12), supporting columns (14) are fixedly arranged on the outer sides of the first rotating mechanism (1) and the second rotating mechanism (2), electric push rods (15) are arranged at the upper ends of the supporting columns (14), supporting transverse plates (16) are fixedly arranged at the telescopic ends of the two electric push rods (15), slide rails (17) are arranged at the bottom ends of the supporting transverse plates (16), and electric sliding blocks (18) are arranged on the slide rails (17) in a sliding manner, the bottom mounting of electronic slider (18) is provided with mounting panel (19), manipulator (20) are installed to the bottom of mounting panel (19), one of them the inboard of support column (14) is fixed and is provided with electric cabinet (21), just electric cabinet (21) and detection module electric connection.
2. The full-automatic aging testing module for the LED bulb lamp according to claim 1, characterized in that: the first driving motor (3) and the second driving motor (7) are both bidirectional servo motors.
3. The full-automatic aging testing module for the LED bulb lamp according to claim 1, characterized in that: the first driving motor (3) and the second driving motor (7) drive the first conveying crawler (4) and the second conveying crawler (8) to synchronously rotate.
4. The full-automatic aging testing module for the LED bulb lamp according to claim 1, characterized in that: one side of each bearing plate (12) is provided with a control switch (22).
5. The full-automatic aging testing module for the LED bulb lamp according to claim 1, characterized in that: one side of the first conveying crawler belt (4) is connected with an external power supply through a wire (23), and the wire (23) at the outer end of the first conveying crawler belt (4) can wind the first conveying crawler belt (4) for one circle.
6. The full-automatic aging testing module for the LED bulb lamp according to claim 5, characterized in that: the connection part of the first conveying crawler belt (4) and the lead (23) is fixed through a clamping piece, and one side of the lead (23) is provided with a guide rod (24).
7. The full-automatic aging testing module for the LED bulb lamp according to claim 1, characterized in that: and an electric leakage protection device is fixedly arranged in the first conveying crawler belt (4).
8. The full-automatic aging testing module for the LED bulb lamp according to claim 1, characterized in that: the manipulator (20) is arranged according to the LED bulb lamp, and a flexible cotton pad is arranged on the inner side of the manipulator (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921153027.9U CN210465644U (en) | 2019-07-22 | 2019-07-22 | Full-automatic aging testing module of LED bulb lamp |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921153027.9U CN210465644U (en) | 2019-07-22 | 2019-07-22 | Full-automatic aging testing module of LED bulb lamp |
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| Publication Number | Publication Date |
|---|---|
| CN210465644U true CN210465644U (en) | 2020-05-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921153027.9U Expired - Fee Related CN210465644U (en) | 2019-07-22 | 2019-07-22 | Full-automatic aging testing module of LED bulb lamp |
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| CN (1) | CN210465644U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112433142A (en) * | 2020-11-13 | 2021-03-02 | 上海时代之光照明电器检测有限公司 | Intelligent LED light source board life test system |
| CN114522904A (en) * | 2022-03-01 | 2022-05-24 | 安徽蒯科砾工业加热技术有限公司 | Infrared heating lamp screening plant |
-
2019
- 2019-07-22 CN CN201921153027.9U patent/CN210465644U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112433142A (en) * | 2020-11-13 | 2021-03-02 | 上海时代之光照明电器检测有限公司 | Intelligent LED light source board life test system |
| CN114522904A (en) * | 2022-03-01 | 2022-05-24 | 安徽蒯科砾工业加热技术有限公司 | Infrared heating lamp screening plant |
| CN114522904B (en) * | 2022-03-01 | 2024-05-07 | 安徽蒯科砾工业加热技术有限公司 | Screening device for infrared heating lamps |
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