CN210456973U - Round wire collecting device - Google Patents
Round wire collecting device Download PDFInfo
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- CN210456973U CN210456973U CN201921234199.9U CN201921234199U CN210456973U CN 210456973 U CN210456973 U CN 210456973U CN 201921234199 U CN201921234199 U CN 201921234199U CN 210456973 U CN210456973 U CN 210456973U
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- wire
- turntable
- round wire
- meter counter
- cutter
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Abstract
The utility model relates to the technical field of wire rod rolling equipment, and discloses a round wire collecting device, which comprises a collecting tray for rolling round wires, a rack, a turntable, a meter counter and a cutter mechanism, wherein the turntable, the meter counter and the cutter mechanism are all arranged on the upper part of the rack; the receiving disc is arranged at the lower part of the rack and is coaxial with the turntable; the meter counter is arranged on the wire inlet side of the turntable and electrically connected with the cutter mechanism; the cutter mechanism is arranged on the wire outlet side of the turntable, and the round wire penetrates through the cutter mechanism. This round wire material collecting device adopts vertical receipts material structure, simple to operate, and easy the maintenance can realize the even coiling to the wire rod, and after once artifical threading, can implement the fixed length automatically and cut off the process, improved and received line efficiency, reduced operating personnel's intensity of labour.
Description
Technical Field
The utility model relates to a wire rod rolling equipment technical field especially relates to a circle line material collecting device.
Background
The round wire collecting device can be called as a take-up machine, realizes the wire winding effect by an automatic winding technology in the production process, and is widely applied to the wire production industries such as cable production, metal wire products, textile products, printing products and the like.
At present, a horizontal take-up machine commonly used in domestic wire production lines generally adopts a light bar type wire arranging device to firstly perform wire rod wire arranging on a round wire, and then a torque motor is used for simultaneously driving a wire arranging mechanism and a spool so as to wind the round wire on the spool. The horizontal wire rewinding machine is compact in structure and low in cost, but as a wire production line develops towards high speed and large coil weight, the defects and shortcomings of the existing horizontal wire rewinding machine are increasingly shown. Because the main shaft of the wire winding machine adopts a horizontal structure, the wire is not uniformly wound under the influence of gravity load, and the wire cannot be separated from the spool by the gravity of the wire, so that the wire is not easy to unload. Moreover, after the horizontal take-up machine takes up the full reel, the horizontal take-up machine can only manually cut off the wire, and then replace the empty spool, which results in high labor intensity of workers.
SUMMERY OF THE UTILITY MODEL
An embodiment of the utility model provides a round wire material collecting device for solve current admission machine and receive the problem that the line is inhomogeneous, need the manual work to cut, in order to improve the efficiency that the wire rod was convoluteed.
The embodiment of the utility model provides a round wire collecting device, which comprises a collecting tray for winding round wires, and also comprises a frame, a turntable, a meter counter and a cutter mechanism, wherein the turntable, the meter counter and the cutter mechanism are all arranged on the upper part of the frame; the receiving disc is arranged at the lower part of the rack and is coaxial with the rotary disc; the meter counter is arranged on the wire inlet side of the turntable and electrically connected with the cutter mechanism; the cutter mechanism is arranged on the wire outlet side of the turntable, and the round wire penetrates through the cutter mechanism.
The cutter mechanism comprises a cutter holder, a cutter and a first air cylinder; the tool apron is fixedly connected to the rack, and a wire guide groove for placing the round wire is formed in the tool apron; the cutter is arranged above the cutter holder, the cylinder body of the first air cylinder is fixedly connected to the rack, and the output rod of the first air cylinder is fixedly connected to the cutter so as to drive the cutter to move towards the cutter holder; the meter counter is electrically connected to the first cylinder.
Wherein, still include the edge the circumference of carousel set up in the line ball mechanism on the upper portion of frame, line ball mechanism includes pinch roller and second cylinder, the cylinder body rigid coupling of second cylinder in the frame, the output lever rigid coupling of second cylinder in the pinch roller, with the drive the pinch roller orientation the axle center motion of carousel.
The device also comprises a longitudinal wire feeding wheel and a transverse wire feeding wheel, wherein the axis of the longitudinal wire feeding wheel is vertical to the axis of the turntable, and the axis of the transverse wire feeding wheel is parallel to the axis of the turntable; the round wire sequentially bypasses the longitudinal wire feeding wheel, the detection wheel of the meter counter and the transverse wire feeding wheel and then is wound on the turntable.
One side of the material receiving plate, which faces the turntable, is fixedly connected to the material receiving frame, and the material receiving frame is in a cross shape.
The bottom of the rack is provided with a slide way in the width direction, and the bottom of the material receiving disc is provided with a pulley matched with the slide way.
Wherein, the meter counter comprises a single-wheel meter counter, a double-wheel meter counter, a three-wheel meter counter or a crawler-type meter counter.
The receiving device comprises a receiving disc motor and a turntable motor, wherein the receiving disc motor is arranged on the receiving disc, the turntable motor is arranged on the upper portion of the rack, an output shaft of the receiving disc motor is connected with a rotating shaft of the receiving disc, and an output shaft of the turntable motor is connected with a rotating shaft of the turntable.
The side wall of the rack is also fixedly connected with an operation panel, and the operation panel is provided with a first starting switch, a first stopping switch and a first rotating speed knob which are electrically connected with the material collecting disc motor; the operation panel is also provided with a second starting switch, a second stopping switch and a second rotating speed knob which are electrically connected with the turntable motor; the operation panel is also provided with a display screen electrically connected with the meter counter to display the number of meters of the receiving round wire.
The embodiment of the utility model provides a circle line material collecting device, including the receipts charging tray, frame, carousel, meter rice ware and the cutter mechanism that are used for rolling circle line, the circle line is convoluteed to receiving on the charging tray after meter rice ware, carousel and cutter mechanism in proper order. The wire is pre-wound by the turntable arranged at the upper part of the rack, so that the wire is uniformly wound, slowly falls onto the material collecting disc positioned at the lower part of the rack under the combined action of gravity and the winding tension of the material collecting disc, and is finally wound into a uniform wire coil by the material collecting disc. The winding length of the round wire can be measured through the meter counter, after the winding length is equal to the preset number of meters, the meter counter outputs a starting signal to the cutter mechanism, and the cutter mechanism is controlled to cut off the round wire. This round wire material collecting device adopts vertical receipts material structure, simple to operate, and easy the maintenance can realize the even coiling to the wire rod, and after once artifical threading, can implement the fixed length automatically and cut off the process, improved and received line efficiency, reduced operating personnel's intensity of labour.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural view of a round wire receiving device in an embodiment of the present invention;
description of reference numerals:
1: a round wire; 2: a material receiving disc; 21: a material receiving frame;
22: a pulley; 23: a material receiving plate motor; 3: a frame;
31: a slideway; 4: a turntable; 41: a turntable motor;
5: a meter counter; 6: a cutter mechanism; 61: a tool apron;
62: a cutter; 63: a first cylinder; 7: a wire pressing mechanism;
71: a pinch roller; 72: a second cylinder; 8: a longitudinal wire feeding wheel;
9: a transverse wire feeding wheel; 10: an operation panel.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the embodiments of the present invention, it should be noted that the terms "first" and "second" are used for clearly indicating the numbering of the product parts and do not represent any substantial difference unless explicitly stated or limited otherwise. The directions of the upper part, the lower part, the left part and the right part are all based on the directions shown in the attached drawings. The specific meaning of the above terms in the embodiments of the present invention can be understood by those skilled in the art according to specific situations.
It is to be understood that, unless otherwise expressly specified or limited, the term "coupled" is used broadly, and may, for example, refer to directly coupled devices or indirectly coupled devices through intervening media. The specific meaning of the above terms in the embodiments of the present invention can be understood in specific cases by those skilled in the art.
Fig. 1 is the embodiment of the utility model provides an in the embodiment of a structure schematic diagram of round wire material collecting device, as shown in fig. 1, the embodiment of the utility model provides a round wire material collecting device, including the material collecting tray 2 who is used for rolling round wire 1, still include frame 3, carousel 4, meter rice ware 5 and cutter mechanism 6. The rotary table 4, the meter counter 5 and the cutter mechanism 6 are all arranged on the upper portion of the rack 3, and the material receiving disc 2 is arranged on the lower portion of the rack 3 and is coaxial with the rotary table 4. The meter counter 5 is arranged at the wire inlet side of the turntable 4, and the meter counter 5 is electrically connected with the cutter mechanism 6. The cutter mechanism 6 is arranged on the wire outlet side of the turntable 4, and the round wire 1 penetrates through the cutter mechanism 6.
Specifically, the material receiving plate 2 is a horizontally arranged disc, and the rotating plate 4 is located right above the material receiving plate 2 and is also a horizontally arranged disc. The incoming line side (shown as left incoming line in the figure) of the carousel 4 is around locating the outer wall of carousel 4 from the inlet wire side of carousel 4 behind the detection wheel of meter counter 5 is walked around to circle 1, passes the incision end of cutter mechanism 6 after the coiling predetermines the number of turns, slowly falls and coils with the periphery of receiving disc 2, through the rotation of receiving disc 2 and the rotation of carousel 4, drives circle 1 and constantly is convoluteed and receive the material.
The embodiment provides a round wire material collecting device, including the receipts charging tray, frame, carousel, meter rice ware and the cutter mechanism that are used for rolling round wire, round wire is convoluteed to receiving on the charging tray after meter rice ware, carousel and cutter mechanism in proper order. The wire is pre-wound by the turntable arranged at the upper part of the rack, so that the wire is uniformly wound, slowly falls onto the material collecting disc positioned at the lower part of the rack under the combined action of gravity and the winding tension of the material collecting disc, and is finally wound into a uniform wire coil by the material collecting disc. The winding length of the round wire can be measured through the meter counter, after the winding length is equal to the preset number of meters, the meter counter outputs a starting signal to the cutter mechanism, and the cutter mechanism is controlled to cut off the round wire. This round wire material collecting device adopts vertical receipts material structure, simple to operate, and easy the maintenance can realize the even coiling to the wire rod, and after once artifical threading, can implement the fixed length automatically and cut off the process, improved and received line efficiency, reduced operating personnel's intensity of labour.
Further, the cutter mechanism 6 includes a cutter holder 61, a cutter 62, and a first cylinder 63. The tool apron 61 is fixedly connected to the frame 3, and the tool apron 61 is provided with a wire guide groove for placing the round wire 1. The cutter 62 is disposed above the cutter holder 61, a cylinder body of the first cylinder 63 is fixedly connected to the frame 3, and an output rod of the first cylinder 63 is fixedly connected to the cutter 62 to drive the cutter 62 to move toward the cutter holder 61. The meter counter 5 is electrically connected to the first cylinder 63.
Specifically, the top of the tool holder 61 is provided with a wire guide groove, and the round wire 1 passes through the cutter mechanism 6 through the wire guide groove. The cutters 62 are disposed over the cutter holder 61 at a distance, and the cutting edges face the cutter holder 61. The tail of the cutter 62 is fixed to the output rod of the first cylinder 63 and can move up and down along with the output rod of the first cylinder 63 to change the distance between the cutter 62 and the cutter seat 61. The relay contact of the meter counter 5 is connected to a first electromagnetic valve which is arranged in the first air cylinder 63 and used for controlling the cylinder body pressure of the first air cylinder 63, when the moving distance of the round wire 1 is equal to a preset number of meters, the meter counter 5 is connected with the first electromagnetic valve, the cylinder body pressure of the first air cylinder 63 is increased, an output rod of the first air cylinder 63 is pushed to move downwards, the cutter 62 is driven to be close to the cutter holder 61, and finally the round wire 1 is cut off.
Furthermore, the wire pressing mechanism 7 is arranged on the upper portion of the frame 3 along the circumferential direction of the turntable 4, the wire pressing mechanism 7 comprises a pressing wheel 71 and a second cylinder 72, a cylinder body of the second cylinder 72 is fixedly connected to the frame 3, and an output rod of the second cylinder 72 is fixedly connected to the pressing wheel 71 so as to drive the pressing wheel 71 to move towards the axis of the turntable 4.
Specifically, the pinch roller 71 can be a nylon pinch roller, which can effectively prevent the round wire from colliding and scratching. The pinch roller 71 presses the round wire 1 to the periphery of the turntable 4, and the pinch roller 71 can rotate freely along with the rotation of the turntable 4. The output rod of the second cylinder 72 can drive the pinch roller 71 to move left and right to adapt to the round wires 1 with different diameters, and the round wires 1 are guaranteed to be pressed on the turntable 4 constantly. More specifically, a line pressing groove is further formed in the outer circumferential surface of the pressing wheel 71, and the round wire 1 on the turntable 4 can fall in a regular circle shape after passing through the line pressing groove. In this embodiment, two sets of wire pressing mechanisms 7 are respectively disposed on the left and right opposite sides of the turntable 4.
Further, as shown in fig. 1, the vertical wire feeding wheel 8 and the horizontal wire feeding wheel 9 are further included, the axis of the vertical wire feeding wheel 8 is perpendicular to the axis of the turntable 4, and the axis of the horizontal wire feeding wheel 9 is parallel to the axis of the turntable 4. The round wire 1 is wound on the turntable 4 after sequentially passing around the longitudinal wire feeding wheel 8, the detection wheel of the length counter 5 and the transverse wire feeding wheel 9. Specifically, the longitudinal wire feeding wheel 8 and the transverse wire feeding wheel 9 are both V-shaped wheels, and the round wire 1 is arranged in a V-shaped groove of the V-shaped wheels, so that the operation is more stable and the wire is not easy to separate.
Furthermore, one side of the material receiving plate 2 facing the rotating disc 4 is also fixedly connected to the material receiving frame 21, and the material receiving frame 21 is in a cross shape. Specifically, the top of the material receiving tray 2 is fixedly connected with a material receiving frame 21, the material receiving frame 21 is formed by connecting two inverted U-shaped supports in a cross shape, and the width of each inverted U-shaped support is equal to the inner diameter of the round wire 1 after being coiled. The coil-wound round wire 1 can be unloaded more conveniently by arranging the material collecting frame 21, and the coil-wound round wire 1 is lifted upwards by an external crane, so that the unloading can be completed.
Furthermore, a slide way 31 is arranged at the bottom of the frame 3 in the width direction, and a pulley 22 matched with the slide way 31 is arranged at the bottom of the material receiving tray 2. Through setting up slide 31 and pulley 22 for receive charging tray 2 can conveniently slide in or roll-off frame 3, after the length of the round wire 1 of rolling equals to predetermineeing the meter number on receiving charging tray 2, wait that cutter mechanism 6 cuts off round wire 1 after, can be with the 2 roll-off frames 3 of receiving charging tray that are full-loaded, let vacant receiving charging tray 2 slide in frame 3 again, realize the continuous rolling of round wire 1.
Further, the meter counter 5 includes a single-wheel meter counter, a double-wheel meter counter, a three-wheel meter counter or a crawler-type meter counter. In the embodiment, the crawler-type meter counter is taken as an example for explanation, the crawler-type meter counter comprises an upper-layer crawler and a lower-layer crawler, and the round wire 1 penetrates through the space between the upper-layer crawler and the lower-layer crawler, so that the crawler-type meter counter is not easy to slip and has high precision.
Furthermore, the collecting device also comprises a collecting tray motor 23 arranged on the collecting tray 2 and a turntable motor 41 arranged on the upper part of the rack 3, wherein the output shaft of the collecting tray motor 23 is connected with the rotating shaft of the collecting tray 2, and the output shaft of the turntable motor 41 is connected with the rotating shaft of the turntable 4. Specifically, gear transmission, belt transmission or chain transmission can be adopted between the material receiving tray motor 23 and the material receiving tray 2. Similarly, a gear drive, a belt drive or a chain drive can be used between the turntable motor 41 and the turntable 4. The rotational speed and direction of the material receiving tray 2 and the rotating disc 4 can be the same or different.
Further, as shown in fig. 1, an operation panel 10 is further fixedly connected to a side wall of the frame 3, and a first start switch, a first stop switch and a first rotation speed knob electrically connected to the material receiving tray motor 23 are disposed on the operation panel 10. The first starting switch is used for controlling the material receiving tray motor 23 to start, the first stopping switch is used for controlling the material receiving tray motor 23 to stop, the first rotating speed knob is used for controlling the rotating speed of the material receiving tray motor 23, and the material receiving tray motor 23 can adopt a variable frequency speed regulating motor.
The operation panel 10 is further provided with a second start switch, a second stop switch and a second rotation speed knob electrically connected to the turntable motor 41. The second start switch is used for controlling the turntable motor 41 to start, the second stop switch is used for controlling the turntable motor 41 to stop, the second rotating speed knob is used for controlling the rotating speed of the turntable motor 41, and the turntable motor 41 can also adopt a variable-frequency speed-regulating motor.
The operation panel 10 is also provided with a display screen electrically connected to the meter counter 5 to display the number of meters of the receiving round wire 1.
Can see through above embodiment, the utility model provides a circle line material collecting device, including the receipts charging tray, frame, carousel, meter rice ware and the cutter mechanism that are used for rolling circle line, the circle line is convoluteed to receiving on the charging tray after meter rice ware, carousel and cutter mechanism in proper order. The wire is pre-wound by the turntable arranged at the upper part of the rack, so that the wire is uniformly wound, slowly falls onto the material collecting disc positioned at the lower part of the rack under the combined action of gravity and the winding tension of the material collecting disc, and is finally wound into a uniform wire coil by the material collecting disc. The winding length of the round wire can be measured through the meter counter, after the winding length is equal to the preset number of meters, the meter counter outputs a starting signal to the cutter mechanism, and the cutter mechanism is controlled to cut off the round wire. This round wire material collecting device adopts vertical receipts material structure, simple to operate, and easy the maintenance can realize the even coiling to the wire rod, and after once artifical threading, can implement the fixed length automatically and cut off the process, improved and received line efficiency, reduced operating personnel's intensity of labour.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention in its corresponding aspects.
Claims (9)
1. A round wire receiving device comprises a receiving disc for receiving a round wire, and is characterized by further comprising a rack, a rotary table, a meter counter and a cutter mechanism, wherein the rotary table, the meter counter and the cutter mechanism are all arranged on the upper portion of the rack; the receiving disc is arranged at the lower part of the rack and is coaxial with the rotary disc; the meter counter is arranged on the wire inlet side of the turntable and electrically connected with the cutter mechanism; the cutter mechanism is arranged on the wire outlet side of the turntable, and the round wire penetrates through the cutter mechanism.
2. The round wire collecting device as claimed in claim 1, wherein the cutter mechanism comprises a cutter seat, a cutter and a first cylinder; the tool apron is fixedly connected to the rack, and a wire guide groove for placing the round wire is formed in the tool apron; the cutter is arranged above the cutter holder, the cylinder body of the first air cylinder is fixedly connected to the rack, and the output rod of the first air cylinder is fixedly connected to the cutter so as to drive the cutter to move towards the cutter holder; the meter counter is electrically connected to the first cylinder.
3. The round wire collecting device as claimed in claim 1, further comprising a wire pressing mechanism disposed on the upper portion of the frame along the circumferential direction of the turntable, wherein the wire pressing mechanism includes a pressing wheel and a second cylinder, a cylinder body of the second cylinder is fixedly connected to the frame, and an output rod of the second cylinder is fixedly connected to the pressing wheel to drive the pressing wheel to move toward the axis of the turntable.
4. The round wire receiving device of claim 1, further comprising a longitudinal wire feeding wheel and a transverse wire feeding wheel, wherein the axis of the longitudinal wire feeding wheel is perpendicular to the axis of the turntable, and the axis of the transverse wire feeding wheel is parallel to the axis of the turntable; the round wire sequentially bypasses the longitudinal wire feeding wheel, the detection wheel of the meter counter and the transverse wire feeding wheel and then is wound on the turntable.
5. The round wire collecting device as claimed in claim 1, wherein one side of the material collecting tray facing the rotating disc is further fixed to a material collecting rack, and the material collecting rack is in a cross shape.
6. The round wire collecting device of claim 1, wherein a slide way is provided on the bottom of the frame in the width direction, and a pulley matched with the slide way is provided on the bottom of the collecting tray.
7. The round wire collecting device as claimed in claim 1, wherein the meter counter comprises a single-wheel meter counter, a double-wheel meter counter, a three-wheel meter counter or a crawler-type meter counter.
8. The round wire collecting device of claim 1, further comprising a collecting tray motor mounted on the collecting tray and a turntable motor mounted on the upper portion of the frame, wherein an output shaft of the collecting tray motor is connected to the rotating shaft of the collecting tray, and an output shaft of the turntable motor is connected to the rotating shaft of the turntable.
9. The round wire collecting device as claimed in claim 8, wherein an operation panel is further fixed to a side wall of the frame, and a first start switch, a first stop switch and a first rotation speed knob electrically connected to the collecting tray motor are provided on the operation panel; the operation panel is also provided with a second starting switch, a second stopping switch and a second rotating speed knob which are electrically connected with the turntable motor; the operation panel is also provided with a display screen electrically connected with the meter counter to display the number of meters of the receiving round wire.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921234199.9U CN210456973U (en) | 2019-07-31 | 2019-07-31 | Round wire collecting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921234199.9U CN210456973U (en) | 2019-07-31 | 2019-07-31 | Round wire collecting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210456973U true CN210456973U (en) | 2020-05-05 |
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ID=70449151
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921234199.9U Active CN210456973U (en) | 2019-07-31 | 2019-07-31 | Round wire collecting device |
Country Status (1)
| Country | Link |
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| CN (1) | CN210456973U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114232317A (en) * | 2021-12-23 | 2022-03-25 | 泉州威可赛机械科技有限公司 | Full-intelligent cut-off machine and control system thereof |
-
2019
- 2019-07-31 CN CN201921234199.9U patent/CN210456973U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114232317A (en) * | 2021-12-23 | 2022-03-25 | 泉州威可赛机械科技有限公司 | Full-intelligent cut-off machine and control system thereof |
| CN114232317B (en) * | 2021-12-23 | 2023-02-24 | 泉州威可赛机械科技有限公司 | Full-intelligent cut-off machine and control system thereof |
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