CN210441902U

CN210441902U - Rapid detection equipment

Info

Publication number: CN210441902U
Application number: CN201921801321.6U
Authority: CN
Inventors: 李新忠; 李力; 杜海鲸; 朱晓锋
Original assignee: Suzhou Amelen Automation Equipment Co Ltd
Current assignee: Suzhou Amelen Automation Equipment Co Ltd
Priority date: 2019-10-25
Filing date: 2019-10-25
Publication date: 2020-05-01
Anticipated expiration: 2029-10-25

Abstract

The utility model relates to a quick check out test set, which comprises a cabinet, install the support frame on the rack, the support frame is the rectangle, still include the triaxial module and with the camera subassembly of triaxial module smooth even, the triaxial module sets up on the support frame, the camera subassembly includes linear array camera and mounting bracket, linear array camera and mounting bracket bolted connection, the utility model discloses having improved the detection efficiency of work piece by a wide margin, having practiced thrift production and check-out time, especially big work piece in, having reduced its detection inspection degree of difficulty and work load by a wide margin, requiring lowerly to operating personnel's quality, do not need the professional to operate, easy operation, the work piece location requires lowerly, and dynamic measurement error reduces by a wide margin.

Description

Rapid detection equipment

Technical Field

The utility model relates to a check out test set technical field especially relates to a quick check out test set of medium and large-scale work piece.

Background

With the increasing production requirements and the improvement of production processes in industries such as automobiles and manufacturing, the control on the product quality is stricter, and the requirements on rapidness and high efficiency are met, so that the traditional quality inspection means can not meet the requirements seriously. Especially for large-size workpieces, the manual checking tool is low in checking speed and poor in precision, and accumulated errors are easy to generate. CMM detection is not efficient, although accuracy is guaranteed. For example, the inspection of the main size of an automobile battery tray is repeated for 3 times, and the skilled operation for completing the workload needs 4 to 5 hours to complete a group, thereby seriously affecting the production efficiency. A fast, efficient, and highly accurate detection measure is therefore needed to improve this situation.

SUMMERY OF THE UTILITY MODEL

Based on above-mentioned technical defect, the utility model provides a camera support equipment mechanism assembles on sucking the camera support translation to the work piece tool through the motor that pushes down automatically, fixes a position through CCD positioning system, has solved the problem that the packaging efficiency is slow, the precision is low.

The utility model relates to a quick check out test set, which comprises a cabinet, install the support frame on the rack, the support frame is the rectangle, still include the triaxial module and with the smooth camera subassembly that links of triaxial module, the triaxial module sets up on the support frame, the camera subassembly includes linear array camera and mounting bracket, linear array camera and mounting bracket bolted connection.

Further, the triaxial module includes X axle module, Y axle module and Z axle module are parallel arrangement each other, the X axle module sets up at the end of Y axle module and Z axle module one end and is located between Y axle module and the Z axle module, still be provided with many support columns between support frame and the rack, the support column sets up four angles at the rack respectively.

Further, rack internally mounted has control system, control system is the PC, support frame a side still is provided with display screen and control panel, display screen and control panel are connected with control system electricity.

Further, the bottom of the cabinet is also provided with a plurality of self-locking universal wheels, the self-locking universal wheels are connected with the cabinet through bolts, the side face of the cabinet is provided with a plurality of sliding doors, one end of each sliding door is movably connected with the cabinet through a hinge, and the other end of each sliding door is provided with a handle.

Further, still be provided with the polylith backing plate between support frame and the triaxial module, the backing plate is the rectangle, bolted connection above the backing plate and the support frame, bolted connection below the backing plate and the triaxial module above the backing plate, the backing plate is used for increasing the installation area of support frame.

The utility model relates to a quick check out test set has improved the detection efficiency of work piece by a wide margin, has practiced thrift production and check-up time, especially well big work piece, has reduced its detection and inspection degree of difficulty and work load by a wide margin, and is lower to operating personnel quality requirement, does not need the professional to operate, easy operation, and the work piece location requires lowerly, and dynamic measurement error reduces by a wide margin.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention.

Wherein: 1. a cabinet; 11. a support pillar; 12. a display screen; 2. a support frame; 21. a base plate; 3. a three-axis module; 31. an X-axis module; 32. a Y-axis module; 33. a Z-axis module; 4. a camera assembly.

Detailed Description

The present invention will be further explained with reference to the accompanying drawings.

According to fig. 1 the utility model relates to a quick check out test set, including rack 1, install support frame 2 on the rack 1, support frame 2 is the rectangle, still include triaxial module 3 and with the camera subassembly 4 of triaxial module 3 smooth even, triaxial module 3 sets up on support frame 2, camera subassembly 4 includes linear array camera and mounting bracket, linear array camera and mounting bracket bolted connection.

Further, triaxial module 3 includes X axle module 31, Y axle module 32 and Z axle module 33 are parallel arrangement each other, X axle module 31 sets up the end in Y axle module 32 and Z axle module 33 one end and is located between Y axle module 32 and the Z axle module 33, still be provided with many support columns 11 between support frame 2 and the rack 1, support column 11 sets up four angles at rack 1 respectively.

Further, 1 internally mounted of rack has control system, control system is the PC, 2 a side of support frame still is provided with display screen 12 and control panel, display screen 12 and control panel are connected with control system electricity.

Further, a plurality of self-locking universal wheels are further arranged at the bottom of the cabinet 1 and connected with the cabinet 1 through bolts, a plurality of sliding doors are arranged on the side face of the cabinet 1, one ends of the sliding doors are movably connected with the cabinet 1 through hinges, and handles are arranged at the other ends of the sliding doors.

Further, still be provided with polylith backing plate 21 between bracing piece 2 and the triaxial module 3, backing plate 21 is the rectangle, bolted connection above the backing plate 21 and the support frame 2, bolted connection below the backing plate 21 and the triaxial module 3, backing plate 21 is used for increasing the installation area of support frame 2.

The utility model relates to a quick detection and judgement of well, large-scale work piece in trades such as machinery, car, instrument prototype, mould also can be used to detection and defect detection in the production technology of trades such as electron, five metals, moulding plastics. Such as the welding process of the automobile chassis or the tray, the installation of the installation hole positions and the auxiliary parts, and the like, can be used for the process inspection and the finished inspection of a production line, and can also be used for the quick inspection of the OQC before shipment.

The utility model discloses mainly be the short-term test of solving medium and large-scale work piece and judge and detection and defect detecting in the production technology. In the equipment component, the X, Y and Z direction module mechanisms drive the linear array camera to move to collect data. The line camera acquisition area can be understood as a line with a width, and data of one area is acquired by moving the line camera.

If the larger workpiece exceeds the scanning width of the camera, the position of the workpiece needs to be manually moved, the workpiece is scanned for multiple times by the line-array camera, the image is synthesized by 3D image software in a PC (personal computer) after the scanning is finished, then the image data is processed, the data of the specified elements is obtained and displayed on a data interface, and whether the data is qualified or not is determined. The entire process can be completed in a few minutes, depending on the amount of data inspected on the workpiece.

The foregoing is a more detailed description of the present invention, taken in conjunction with the specific preferred embodiments thereof, and it is not intended that the invention be limited to the specific embodiments shown and described. To the utility model, technical field's ordinary technical personnel do not deviate from the utility model discloses under the prerequisite of design, can also make a plurality of simple deductions or replacement, all should regard as belonging to the utility model discloses a protection scope.

Claims

1. A rapid detection device, characterized in that: the camera comprises a cabinet, install the support frame on the rack, the support frame is the rectangle, still includes triaxial module and with the camera subassembly of triaxial module sliding connection, the triaxial module sets up on the support frame, the camera subassembly includes linear array camera and mounting bracket, linear array camera and mounting bracket bolted connection.

2. The rapid detection device according to claim 1, characterized in that: the triaxial module includes X axle module, Y axle module and Z axle module are parallel arrangement each other, the X axle module sets up at the end of Y axle module and Z axle module one end and is located between Y axle module and the Z axle module, still be provided with many support columns between support frame and the rack, the support column sets up four angles at the rack respectively.

3. The rapid detection device according to claim 2, characterized in that: the rack internally mounted has control system, control system is the PC, a support frame side still is provided with display screen and control panel, display screen and control panel are connected with control system electricity.

4. The rapid detection device according to claim 3, characterized in that: the cabinet is characterized in that a plurality of self-locking universal wheels are further arranged at the bottom of the cabinet and connected with the cabinet through bolts, a plurality of sliding doors are arranged on the side faces of the cabinet, one ends of the sliding doors are movably connected with the cabinet through hinges, and handles are arranged at the other ends of the sliding doors.

5. The rapid detection device according to claim 4, characterized in that: still be provided with the polylith backing plate between support frame and the triaxial module, the backing plate is the rectangle, bolted connection above the backing plate and the support frame, bolted connection below the backing plate and the triaxial module above the backing plate, the backing plate is used for increasing the installation area of support frame.