CN210440949U - Centralized automatic oil supplementing system device for natural gas compressor unit - Google Patents
Centralized automatic oil supplementing system device for natural gas compressor unit Download PDFInfo
- Publication number
- CN210440949U CN210440949U CN201920888349.1U CN201920888349U CN210440949U CN 210440949 U CN210440949 U CN 210440949U CN 201920888349 U CN201920888349 U CN 201920888349U CN 210440949 U CN210440949 U CN 210440949U
- Authority
- CN
- China
- Prior art keywords
- oil
- valve
- priming pump
- self
- ball valve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Applications Or Details Of Rotary Compressors (AREA)
Abstract
The utility model relates to a natural gas compressor unit concentrates automatic oil system device that adds, including the oil storage tank, be equipped with oil drain ball valve and maintenance ball valve on the oil storage tank, maintenance ball valve is connected with the filter, the filter is connected with self priming pump subassembly, self priming pump subassembly includes a plurality of self priming pumps, self priming pump subassembly is connected with a plurality of sets of valve door subassembly, the valve subassembly includes the relief valve, the relief valve is connected with the self priming pump subassembly, the relief valve is connected with the flowmeter through electric ball valve, the valve subassembly is connected with a plurality of high-order oil tank, the quantity with high-order oil tank in the valve subassembly is the same, be equipped with automatically controlled level gauge on the high-order oil. The utility model has the advantages that: the labor intensity of workers is reduced, and the production efficiency is improved; the secondary pollution of the lubricating oil is avoided, the abrasion of other impurities to the moving parts is avoided, the service life of the moving parts is prolonged, the replacement period of parts is prolonged, the material cost is reduced, and the economic benefit is increased.
Description
Technical Field
The utility model relates to a natural gas compressor unit produces into sled technical field, particularly, relates to a natural gas compressor unit concentrates automatic oil system device that adds.
Background
At present, a lubricating oil system device of a prying natural gas compressor unit in China is a single unit and is provided with a high-level oil tank of about 200L, the installation position of the lubricating oil system device is higher than all lubricating points of the unit, lubricating oil is supplied to each lubricating part of the compressor unit by self gravity, maintenance personnel regularly replenish the lubricating oil according to the liquid level of the high-level oil tank (lower than 1/3), the oil replenishing period is about 7 days, 3 persons are needed for 2 hours each time when each unit refuels, if the viscosity of the lubricating oil is high in winter, the refueling time can be prolonged smoothly, meanwhile, the lubricating oil is replenished manually, an open container is usually poured from an oil drum into the open container, and then the high-level oil tank is added, and dust is inevitably blown into the open container in the operation process, so that oil; along with "wisdom oil field" management mode, the gas gathering station is unmanned on duty fortune dimension management mode, and every gas gathering station all has 4 compressor unit about, and daily refueling work becomes a labour work, has increaseed daily fortune dimension human cost, is unfavorable for the development of "wisdom oil field" management mode simultaneously.
The filling container of the compressor is an open container, so that the oil consumption of the unit cannot be accurately counted; meanwhile, with the upgrade of safety and environmental protection management, lubricating oil articles cannot be stored in a machine room, so that the amount of labor for filling lubricating oil is increased; when the compressor unit is produced into a pry design, in order to ensure the compactness and the attractive appearance of the compressor unit, a small high-level oil tank is tightly matched on the compressor unit, meanwhile, the maintenance mode of the compressor unit in the early stage is the standing and maintaining and operation mode of professional technicians, and the management of cost reduction and efficiency improvement of an oil and gas field is carried out, the gas collection station management mode of the compressor unit is changed into an unattended and patrol service mode, the number of technical service personnel is reduced, the gas collection stations of the compressor unit in the oil and gas field are more and scattered, and the intervals are all about 30 kilometers, so that the technical service personnel fatigue in dealing with labor work, and the safety operation stability of the compressor unit is influenced.
An effective solution to the problems in the related art has not been proposed yet.
SUMMERY OF THE UTILITY MODEL
To the above-mentioned technical problem among the correlation technique, the utility model aims at providing a natural gas compressor unit concentrates automatic oil system device of adding has very important meaning to reducing oil gas field compressor unit daily maintenance cost, and the improvement of the intelligent maintenance technique of promotion compressor unit that can be very big improves the station compressor unit and maintains management technical level, overcomes the not enough of above-mentioned aspect in the current product.
The utility model aims at realizing through the following technical scheme: the utility model provides a natural gas compressor unit concentrates automatic oil system device that adds, includes the oil storage tank, be equipped with oil drain ball valve and service ball valve on the oil storage tank, service ball valve is connected with the filter, the filter is connected with self priming pump subassembly, self priming pump subassembly includes a plurality of self priming pumps, self priming pump subassembly is connected with a plurality of sets of valve components, the valve component includes the relief valve, the relief valve with self priming pump subassembly is connected, the relief valve is connected with the flowmeter through electric ball valve, the valve component is connected with a plurality of high-order oil tank, in the valve component with the quantity of high-order oil tank is the same, be equipped with automatically controlled level gauge on the high-order oil tank, automatically controlled level gauge with self priming pump subassembly is connected.
Furthermore, a temperature controller is arranged on the oil storage tank.
Further, the filter is a "Y" type filter.
Further, the valve assembly further comprises a manual ball valve, and the manual ball valve is located between the self-priming pump assembly and the safety valve.
The utility model has the advantages that: the manual operation is not needed for the lubrication oil filling, so that the labor intensity of workers is reduced, and the production efficiency is improved; the daily maintenance of the compressor realizes intellectualization;
the automatic control technology is realized to replace manual labor, the labor skill for replenishing lubricating oil to the high-level oil tank is low, the frequency is high, the workload is large, the working efficiency is improved, the labor cost input is reduced, the reduced personnel can create more values in other high-technology-content works, and the synergistic operation concept is realized;
the secondary pollution of lubricating oil is avoided, the lubricating effect of the moving part of the equipment is better, the abrasion of other impurities to the moving part is avoided, the service life of the moving part is prolonged, the replacement period of parts is prolonged, the material cost is reduced, and the economic benefit is increased.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings.
Fig. 1 is a diagram of an automatic oil replenishing system device of a centralized single-suction pump of a natural gas compressor set according to an embodiment of the present invention;
fig. 2 is a device diagram of an automatic oil supplementing system of a centralized double self-priming pump of a natural gas compressor unit.
In the figure: 1. an oil storage tank; 2. a temperature controller; 3. an oil drain ball valve; 4. overhauling the ball valve; 5. a filter; 6. a self-priming pump assembly; 7. a valve assembly; 8. a high-level oil tank; 9. an electrically controlled liquid level meter; 10. a manual ball valve; 11. a safety valve; 12. an electric ball valve; 13. a flow meter.
Detailed Description
As shown in fig. 1, the device for a centralized automatic oil supply system of a natural gas compressor set according to an embodiment of the present invention includes an oil storage tank 1, the oil storage tank 1 is provided with an oil drain ball valve 3 and a maintenance ball valve 4, the maintenance ball valve 4 is connected with a filter 5, the filter 5 is connected with a self-priming pump assembly 6, the self-priming pump assembly 6 comprises a self-priming pump, the self-priming pump assembly 6 is connected with four sets of valve assemblies 7, the valve assemblies 7 comprise safety valves 11, the safety valve 11 is connected with the self-priming pump assembly 6, the safety valve 11 is connected with a flow meter 13 through an electric ball valve 12, the valve components 7 are connected with four high-level oil tanks 8, the number of the valve components 7 is the same as that of the high-level oil tanks 8, be equipped with automatically controlled level gauge 9 on the high-order oil tank 8, automatically controlled level gauge 9 with self priming pump assembly 6 is connected.
In an embodiment, the oil storage tank 1 is provided with a temperature controller 2.
In one embodiment, the filter 5 is a "Y" type filter.
In one embodiment, the valve assembly 7 further comprises a manual ball valve 10, and the manual ball valve 10 is located between the self-primer pump assembly 6 and the safety valve 11.
The oil storage tank 1 is made of stainless steel according to the performance of lubricating oil, the main function of the oil storage tank is to store the lubricating oil, and the quantity of the lubricating oil in 1 month of a single compressor unit is met by combining the number of the field station compressor units; meanwhile, the temperature of the environment of the use site of the compressor unit is considered, and an automatic heating system device is configured.
Different oil supply pipe warp and length of self priming pump customization design are confirmed self priming pump technical parameter, provide stable lubricated oil mass for every unit.
The electric control liquid level meter 9 is mainly installed on a high-level oil tank 8 which is configured at present in the compressor, and limits automatic oil supplement. The liquid level control system realizes that the controller cuts off the power supply and the pump stops working when the liquid level reaches a certain height, and the power supply is switched on to enable the pump to work when the liquid level is lower than a certain position, so that the effect of automatic control is achieved. The upper limit alarm and the lower limit alarm are realized on the basis of automatic control, and the liquid level ultrahigh overflow or the operation of a low-altitude pump is prevented.
The flowmeter 13 is installed on the oil supply pipeline, records the oil adding amount at each time, accurately calculates the daily oil consumption of the unit, and effectively controls the cost of the lubricating oil.
The electric ball valve 12 is logically associated with a self-priming pump and a liquid level controller, and realizes the functions of automatic judgment and automatic oil supplement.
The temperature controller 2 mainly detects the oil temperature in the oil storage tank through an oil temperature probe to ensure that the lubricating oil is transmitted by pipelines with the best temperature performance.
When specifically using, according to a natural gas compressor unit concentrates automatic oil system device of supplementing, including stainless steel oil storage tank 1, lubricating oil is hung by the car from the area and is added in oil storage tank 1, filters through overhauing ball valve 4 and Y type filter 5, through the automatically controlled level gauge 9 control logic relation of installation on self priming pump 6 and the high-order oil tank 8, control self priming pump 6 opens and stops, is corresponding the automatic interpolation of unit and refuels through corresponding electric ball valve 12 logic control, the actual oil charge of every unit of flowmeter 13 measurement, middle maintenance ball valve 4 is the electric overhaul ball valve.
The oil quantity of the oil storage tank is supplemented monthly by the self-carrying crane of the vehicle, so that the cost of maintenance personnel is reduced; high-order oil tank liquid level limiter detects the oil tank liquid level, carries out control logic with self priming pump 6 and is relevant, when the oil tank liquid level is less than the lower limit, self priming pump work corresponds unit ball-operated valve 12 simultaneously and opens, in the automatic lubricating oil input high-order oil tank 8 with in the oil storage tank, when the oil tank liquid level is higher than the upper limit, self priming pump 6 stop work corresponds unit ball-operated valve 12 and closes, realizes the automatic oil function of supplementing.
As shown in figure 2, the number of the compressor units of the large-scale gas storage is large, two self-sucking pumps are connected in parallel, and each self-sucking pump controls the corresponding number of the compressor units according to the flow of the pipeline, so that the function of automatically replenishing oil is realized.
The automatic control system is used for controlling the high-viscosity rotor pump to start and stop, the power is switched on to enable the pump to work when the liquid level of the high-level oil tank is lower than a certain position, the power is switched off by the controller when the liquid level reaches a certain height, the pump stops working, the upper limit alarm function and the lower limit alarm function are achieved, and the liquid level is prevented from overflowing excessively or running excessively low.
1. According to the number of compressors of a station and the daily consumption of lubricating oil of a unit, the maximum oil consumption of the oil storage tank is calculated, the specification size of the oil storage tank, the oil filling port DN100 caliber and the outlet caliber DN20 are determined, whether an automatic heating system is added or heating is carried out by adopting a tracing band is determined by combining the environmental temperature of the installation position of the oil storage tank, and the measuring range of a temperature controller of the oil storage tank is-50-100 ℃.
2. Determining and selecting specification technical parameters of a self-priming pump according to the distance between the position of the oil storage tank and a high-level oil tank of the compressor unit; the self priming pump starts and stops through compressor high-order oil tank liquid level limiter and corresponding unit refuel electric valve control, and when high-order oil tank liquid level limiter detected the oil level low, the self priming pump work corresponds unit electric ball valve and opens simultaneously, in automatic with the lubricating oil input high-order oil tank in the oil storage tank, when the oil tank liquid level was higher than the upper limit, self priming pump stop work corresponds unit electric ball valve and closes, realizes the automatic oil function of supplementing.
3. According to the pipe diameter and the flow velocity of the self-sucking pump, the specification and the size of the flow meter are selected, and the oil filling amount of each unit is measured.
4. According to the safety and environmental protection requirements of users in oil and gas fields, the specification and model of the safety valve and the selection and specification and size of the related valve are selected.
The present invention is not limited to the above-mentioned preferred embodiments, and any other products in various forms can be obtained by the teaching of the present invention, but any changes in the shape or structure thereof, which have the same or similar technical solutions as the present invention, fall within the protection scope of the present invention.
Claims (4)
1. The utility model provides a natural gas compressor unit concentrates automatic oil system device that adds, includes oil storage tank (1), its characterized in that: an oil drain ball valve (3) and a maintenance ball valve (4) are arranged on the oil storage tank (1), the maintenance ball valve (4) is connected with a filter (5), the filter (5) is connected with a self-priming pump component (6), the self-priming pump assembly (6) comprises a plurality of self-priming pumps, the self-priming pump assembly (6) is connected with a plurality of valve assemblies (7), the valve assembly (7) comprises a safety valve (11), the safety valve (11) is connected with the self-priming pump assembly (6), the safety valve (11) is connected with a flowmeter (13) through an electric ball valve (12), the valve components (7) are connected with a plurality of high-level oil tanks (8), the number of the valve components (7) is the same as that of the high-level oil tanks (8), and an electric control liquid level meter (9) is arranged on the high-level oil tank (8), and the electric control liquid level meter (9) is connected with the self-priming pump assembly (6).
2. The centralized automatic oil supplementing system device of the natural gas compressor unit according to claim 1, characterized in that: and a temperature controller (2) is arranged on the oil storage tank (1).
3. The centralized automatic oil supplementing system device of the natural gas compressor unit according to claim 1, characterized in that: the filter (5) is a Y-shaped filter.
4. The centralized automatic oil supplementing system device of the natural gas compressor unit according to claim 1, characterized in that: the valve assembly (7) further comprises a manual ball valve (10), the manual ball valve (10) being located between the self-priming pump assembly (6) and the safety valve (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920888349.1U CN210440949U (en) | 2019-06-13 | 2019-06-13 | Centralized automatic oil supplementing system device for natural gas compressor unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920888349.1U CN210440949U (en) | 2019-06-13 | 2019-06-13 | Centralized automatic oil supplementing system device for natural gas compressor unit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210440949U true CN210440949U (en) | 2020-05-01 |
Family
ID=70403507
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920888349.1U Active CN210440949U (en) | 2019-06-13 | 2019-06-13 | Centralized automatic oil supplementing system device for natural gas compressor unit |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210440949U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110778899A (en) * | 2019-06-13 | 2020-02-11 | 北京杰利阳能源设备制造有限公司 | Centralized automatic oil supplementing system device for natural gas compressor unit |
-
2019
- 2019-06-13 CN CN201920888349.1U patent/CN210440949U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110778899A (en) * | 2019-06-13 | 2020-02-11 | 北京杰利阳能源设备制造有限公司 | Centralized automatic oil supplementing system device for natural gas compressor unit |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109426205A (en) | A kind of industrial intelligent Optimization of Energy Saving system | |
| CN207094153U (en) | The supporting lubricating oil station of centrifugal compressor is driven applied to electricity | |
| US20100312400A1 (en) | Method and pump management system for optimizing the energy consumption in a running fluid transporting pipe system with pumps | |
| CN104632156B (en) | Cluster gas well dosing device and intelligent accumulated liquid diagnosis and calculation method | |
| CN210440949U (en) | Centralized automatic oil supplementing system device for natural gas compressor unit | |
| CN207093157U (en) | The supporting lubrication of centrifugal compressor, which is driven, applied to vapour adjusts petrol station | |
| CN205116279U (en) | High height above sea level pipeline water delivery system of big pipe diameter of long distance | |
| CN207137871U (en) | Emulsify pump station integrated control system of coal mining combine | |
| CN109064033A (en) | A kind of tolerance dispatching method of gas distributing system | |
| CN110778899A (en) | Centralized automatic oil supplementing system device for natural gas compressor unit | |
| CN209054318U (en) | A kind of printing equipment centralized lubrication device | |
| CN106115587A (en) | Automatic ration barrelling control system and method | |
| CN216223849U (en) | Mechanical fluid proportioning and conveying equipment | |
| CN216743775U (en) | Bearing automatic oiling system and oil smoke box formula fan | |
| CN201320559Y (en) | Hot tandem rolling finishing mill group process lubricating automatization control system | |
| CN115293633A (en) | Digital tunnel energy-saving analysis management system | |
| CN113893768A (en) | Mechanical fluid proportioning and conveying equipment | |
| CN210321865U (en) | Roots gas flowmeter | |
| CN114216044A (en) | Bearing automatic oiling system and oil smoke box formula fan | |
| CN211118678U (en) | Double-line type centralized lubricating system | |
| CN204459709U (en) | Coal winning machine thin oil centralized lubrication system | |
| CN210624126U (en) | Full-automatic lubricating arrangement of digit control machine tool | |
| CN113482884A (en) | Intelligent comprehensive treatment device and process design for lubricating oil of natural gas compressor unit | |
| CN110553693A (en) | Roots gas flowmeter | |
| CN210372821U (en) | Automatic oiling device for slitting guide |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |