Propelling movement formula carloader
Technical Field
The utility model relates to a material loading technical field refers in particular to a propelling movement formula carloader.
Background
The loading of long car carriage relies on the manual work to carry the material to the carriage basically, this kind of sheet material mode, workman intensity of labour is big, the workman is unwilling to do, it is difficult to please suitable workman, at the present day that the manual work is rising day by day, how to reduce workman's intensity of labour, it is increasingly serious problem to reduce the handling cost, still following adopt the car of inserting to carry, but adopt the car of inserting, first need send into the carriage the tray, the tray has occupied the space of carriage, make the carriage load capacity reduce, second insert the car and work in the carriage inconvenient, have many dead angle positions, third insert the material mode of folding of car not compact, make the carriage load capacity reduce.
SUMMERY OF THE UTILITY MODEL
To above problem, the utility model provides a propelling movement formula carloader adopts and moves conveying roller mechanism to the inside mode in carriage and comes the material loading, and the material loading formula is novel, and the material loading need not to bring into the tray, and according to the size in carriage, can fill carriage inside moreover, and the loading capacity is big, and in addition, the material stacks one and loads, loads on one side, and conveying roller mechanism shifts out the carriage on one side, loading speed greatly increased, and whole equipment adopts the automation, greatly reduced the cost of labor.
In order to realize the purpose, the utility model discloses a technical scheme as follows:
the utility model provides a propelling movement formula carloader, propelling movement formula carloader arranges in by the carriage railway carriage or compartment door of long car, carries out the material loading by material loading manipulator, and the long car locomotive of definition is the left end, propelling movement formula carloader is located long car right-hand member, its characterized in that: the push type car loader comprises a machine base and a conveying roller mechanism arranged at the top of the machine base in a sliding mode, wherein the conveying roller mechanism comprises a conveying roller frame, a plurality of parallel conveying rollers are arranged on the conveying roller frame, a driving mechanism is arranged on the conveying roller frame and drives the plurality of conveying roller frames to rotate synchronously, a moving mechanism is arranged at the right end of the conveying roller frame and drives the moving mechanism to move relative to the machine base in a left-right mode, and when the conveying roller frame extends to the innermost end of a carriage, a feeding manipulator is still located in the range of the conveying roller frame.
Preferably, two lifting moving wheels are arranged at the front and the back of the bottom of the base, so that the height of the top of the base is equal to that of the bottom of the inner cavity of the carriage, and the base is aligned with the length of the carriage.
Preferably, the roller surface at the leftmost end of the conveying roller is inclined towards the left so as to facilitate discharging.
Preferably, a plurality of groups of supporting rollers are arranged at the bottom of the conveying roller frame at intervals along the length direction of the conveying roller frame, and the top of the machine base is provided with a supporting surface corresponding to the supporting rollers.
Preferably, each set of support rollers is composed of three support roller units arranged at intervals.
Preferably, the machine base is provided with a rack, the moving mechanism comprises a moving frame, the moving frame is fixedly connected with the conveying roller frame, and a moving motor is arranged on the moving frame and drives a gear meshed with the rack to rotate through a speed reducer, so that the moving frame is driven to move relative to the machine base.
Preferably, the driving mechanism is a conveying motor, any two adjacent conveying rollers are connected through a chain to realize linkage, and the conveying motor drives one of the conveying rollers to rotate through the chain.
The utility model discloses beneficial effect:
1. the conveying roller mechanism is moved to the interior of the carriage for feeding, so that the feeding mode is novel and compact;
2. the feeding is not required to be carried into the tray, and the carriage can be filled according to the size of the carriage, so that the loading capacity is large;
3. the feeding manipulator stacks the materials outside the carriage, the materials are loaded one by one, the materials are loaded from the inner end of the carriage to the outside while being loaded, the conveying roller mechanism moves out of the carriage, and the loading speed is greatly increased;
4. the whole equipment is automated, so that the labor cost is greatly reduced.
Drawings
Fig. 1 is a perspective view of the present invention;
FIG. 2 is a front view of the conveyor roller mechanism;
FIG. 3 is a top view of the conveyor roller mechanism;
FIG. 4 is a bottom view of the conveyor roller mechanism;
fig. 5 is a perspective view of the housing 3;
fig. 6 is a perspective view of the moving mechanism.
Detailed Description
The technical solution of the present invention will be described below with reference to the accompanying drawings and examples.
As shown in fig. 1 to 6, the push type car loader of the present invention is arranged at the right end of a carriage 1 of a long car for loading, and defines the head of the long car as the left end, the push type car loader is arranged at the right end of the long car, the customer's material is conveyed to the side of a loading manipulator 2, the long car is stopped at the side of the loading manipulator 2, and the loading manipulator 2 is arranged at the right end outside the carriage 1, the push type car loader comprises a base 3 and a conveying roller mechanism arranged at the top of the base 3 in a sliding manner, two lifting moving wheels 4 are arranged at the front and the back of the bottom of the base 3, the lifting moving wheels 4 are formed by adding a lifting mechanism at the top of a driving wheel of a traditional steering engine AGV, such as a wheel used for an airplane boarding cabin, so that the base 3 can lift, swing direction and rotation angle, and the top of the base 3 is level with the bottom of an, and aligns the bed 3 with the length of the car 1, since the elevating moving wheels 4 are of a well-known structure and will not be described in detail herein. The length of frame 3 is greater than the length of conveying roller mechanism, conveying roller mechanism is equipped with actuating mechanism including conveying roller frame 5, and many parallels are located conveying roller 6 on conveying roller frame 5 on the conveying roller frame 5, and is concrete, actuating mechanism is conveying motor 7, connects through the chain between two arbitrary adjacent conveying rollers 6 and realizes the linkage, conveying motor 7 drives one of them conveying roller 6 through the chain and rotates, and conveying motor 7 just can drive many conveying roller frame 5 synchronous rotations like this. 5 right-hand members of delivery roll frame are equipped with a moving mechanism and drive it for control about frame 3, and feeding manipulator 2 is located the right-hand member outside carriage 1, and feeding manipulator 2 has two, and the part is in 5 both sides of delivery roll frame, and it is fast to feed like this, when delivery roll frame 5 extends carriage 1 innermost end, feeding manipulator 2 still is in the within range of delivery roll frame 5.
Specifically, in order to facilitate discharging, the roller surface of the leftmost end of the conveying roller 6 is inclined toward the left, that is, the leftmost end of the conveying roller frame 5 has an angle inclined toward the left, so that the conveying roller 6 mounted on the top thereof has an inclined angle.
Specifically, the bottom of the conveying roller frame 5 is provided with a plurality of groups of supporting rollers 8 at intervals along the length direction, the top of the machine base 3 is provided with supporting surfaces 9 corresponding to the supporting rollers 8, each group of supporting rollers 8 is composed of three supporting roller units 10 arranged at intervals, therefore, the bottom of the machine base 3 is also provided with three supporting surfaces 9, because materials are heavy, the supporting rollers 8 and the supporting surfaces 9 are added, and the conveying roller frame 5 is not easy to bend and deform.
Specifically, 3 both sides of frame are equipped with relative rack, moving mechanism is including removing frame 10, remove frame 10 and delivery roll frame 5 fixed connection, remove frame 10 both sides and be equipped with a moving motor 11 respectively, this moving motor 11 through the reduction gear drive with rack toothing's gear revolve, two moving motor 11 synchronous working to drive and remove frame 10 and remove for frame 3, also can adopt a moving motor 11 to drive here, drive two gear movements simultaneously through drive mechanism.
The utility model discloses the theory of operation: the materials are arranged beside the feeding mechanical arm 2, after the long car is stopped, the carriage 1 door is opened, the push type car loader moves, the two lifting moving wheels 4 work in a matching mode, the top of the base 3 is made to be level with the bottom of the inner cavity of the carriage 1, the base 3 is made to be aligned with the length of the carriage 1, the moving motor 11 works to drive the moving frame 10 to extend into the carriage 1 until the moving frame 10 is pushed to the innermost side of the carriage 1, at the moment, the two feeding mechanical arms 2 load the materials onto the conveying rollers 6, after the materials are stacked, the height of the materials is close to the height in the carriage 1, the feeding mechanical arm 2 stops working, the conveying motor 7 starts working, the conveying rollers 6 drive the stacked materials to enter the innermost end of the carriage 1, because the conveying rollers 6 at the leftmost end incline towards the left side, the materials incline towards the left side and lean against the carriage 1 at the leftmost end of the carriage 1, at the moment, the conveying motor 7 and the moving motor, remove frame 10 and remove outward, and conveying roller 6 is carried the material to turning left, remove frame 10 and just can follow the material bottom and take out, treat to remove frame 10 and just leave behind the material, moving motor 11 stop work, the material falls into carriage 1, conveying motor 7 stop work, material loading manipulator 2 continues to feed, after adorning the material, conveying motor 7 begins work, conveying roller 6 just drives the most inner end that range upon range of good material got into carriage 1, circulate with this mode, until the carriage 1 is filled with the material after, remove frame 10 and just shift out carriage 1 too.
In the description of the present invention, it should be understood that the terms "upper", "lower", "left", "right", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, only for convenience of description and simplification of description, but not for indicating or implying that the referred device or element must have a specific orientation and a specific orientation configuration and operation, and thus, should not be construed as limiting the present invention. Furthermore, "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate member, or they may be connected through two or more elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
While one embodiment of the present invention has been described in detail, the description is only a preferred embodiment of the present invention, and should not be considered as limiting the scope of the present invention. All the equivalent changes and improvements made according to the application scope of the present invention should still fall within the patent coverage of the present invention.