CN210390078U - Intelligent detection mechanism suitable for plastic extruding machine pipe production - Google Patents
Intelligent detection mechanism suitable for plastic extruding machine pipe production Download PDFInfo
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- CN210390078U CN210390078U CN201920418550.3U CN201920418550U CN210390078U CN 210390078 U CN210390078 U CN 210390078U CN 201920418550 U CN201920418550 U CN 201920418550U CN 210390078 U CN210390078 U CN 210390078U
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Abstract
The utility model provides an intelligent detection mechanism suitable for the production of the plastic extruding machine pipes, which comprises a main body frame, a detection mechanism, a cutting mechanism and a separation mechanism; the main body frame is of a five-layer frame structure, two first positioning pin shafts are arranged in the first layer of space, the pin shafts of the first positioning pin shafts are connected with a first movable page, and a waterproof strip and an electromagnet are fixedly connected to the bottom side of the first movable page; two sliding columns are arranged in the second layer of space, and the vertical positions of the two sliding columns are positioned outside the first positioning pin shaft; and the third layer of space is provided with two positioning pin shafts II which are connected with the movable leaf II. The timely discovery of distortion when having realized tubular product production to remind the staff, reduce the disability rate of product, need not staff's detection of bowing, obviously reduce working strength, improve work efficiency. Meanwhile, intelligent separation of defective products is realized, and the product quality is monitored in real time in an auxiliary mode. Equip the universal wheel and be frame construction to set up filtrating structure and water collecting tank, the suitability is high, is fit for promoting.
Description
Technical Field
The utility model relates to an extruding machine field especially relates to extruding machine production and detection.
Background
An extruder is an important machine, and most of the production and manufacture of plastic products can be realized by extrusion molding. However, when the plastic extruding machine is used for long-time continuous production, the flow of the rubber material in the plastic extruding machine is not smooth, and a detention area exists, so that the rubber material is too long in detention time and overheated, scorched particles and scorched blocks appear, the pipe is deformed and distorted during production, the deformation position is often located at the bottom end of the pipe due to gravity, the pipe is difficult to observe, great loss is easily caused, in addition, the manual observation has to bend waist and twist the head, and the labor intensity is high.
SUMMERY OF THE UTILITY MODEL
The utility model provides an intellectual detection system mechanism suitable for extruding machine tubular product production is difficult for observing when having solved extruding machine production, causes great loss easily, and artifical observation intensity of labour is big, discovers untimely problem.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
an intelligent detection mechanism suitable for the production of a pipe of a plastic extruding machine comprises a main body frame, a detection mechanism, a cutting mechanism and a separation mechanism;
the main body frame is of a five-layer frame structure, two first positioning pin shafts are arranged in the first layer of space, the pin shafts of the first positioning pin shafts are connected with a first movable page, and a waterproof strip and an electromagnet are fixedly connected to the bottom side of the first movable page; two sliding columns are arranged in the second layer of space, and the vertical positions of the two sliding columns are positioned outside the first positioning pin shaft; the third layer space is provided with two positioning pin shafts II, pin shafts of the two positioning pin shafts II are connected with the movable leaf II, a positioning column is arranged in the middle position parallel to the two positioning pin shafts II, a separation leaf is fixedly connected onto the positioning column, magnetic substances are fixedly connected to two sides of the separation leaf, two filtering leaves are fixedly connected below the positioning column, a waterproof edge is fixedly connected to one side of each filtering leaf, the waterproof edge is positioned below the movable leaf II, and a plurality of liquid leakage holes are formed in the waterproof edge; the space of the fourth layer is provided with two L-shaped sliding chutes which are connected with the water collecting tank in a sliding way; the fifth layer space is provided with four beams and a plurality of upright columns, the upright columns are fixedly connected with each layer of space, and four universal wheels are fixedly connected below the beams;
the detection mechanism comprises a V-shaped transparent waterproof layer, a detection device and a display, wherein the V-shaped transparent waterproof layer is fixedly connected with a first positioning pin shaft which is positioned in front of a first movable page; the detection device comprises a plurality of laser range finders and two miniature cameras, and is arranged below the V-shaped transparent waterproof layer; the display is detachably and fixedly connected to one side of the main body frame;
the cutting mechanism comprises a fixed frame and a laser cutting mechanism; the fixed frame comprises a sliding sleeve, an electric telescopic rod and a fixed frame, the sliding sleeve is fixedly connected with the lower end of the electric telescopic rod, and the upper end of the electric telescopic rod is fixedly connected with the fixed frame; the laser cutting mechanism comprises a U-shaped positioning clamp and a laser cutting machine, the laser cutting machine is arranged in the fixing frame, the lower end of the laser cutting machine is detachably and fixedly connected with the U-shaped positioning clamp, the U-shaped positioning clamp is fixedly connected with the main body frame through a return spring, the edge of the U-shaped positioning clamp is fixedly connected with a water stop belt, and a drain hole is formed in the side edge of the bottom of the U-shaped positioning clamp.
All with microprocessor electric connection between laser range finder, miniature camera, display, electric telescopic handle, electro-magnet and laser cutting machine.
As a preferred embodiment, the "V" shaped transparent waterproof layer is replaced with a circular transparent waterproof layer.
In a preferred embodiment, the movable sheet is driven by a motor instead of by an electromagnet.
As a preferred embodiment, the laser cutter is replaced by a loop cutter.
Furthermore, a pump body is additionally arranged on the water collecting tank.
Furthermore, a pressure sensor is additionally arranged on the water collecting tank and is electrically connected with the pump body through a chip 51.
Furthermore, flexible waterproof layers are additionally arranged at two ends of the movable page.
Compared with the prior art, the method has the beneficial effects that:
1. the utility model discloses in, through setting up main body frame and detection mechanism, the timely discovery of distortion when having realized tubular product production to remind the staff, reduce the disability rate of product, need not that the staff bends over and detects, obviously reduce working strength, improve work efficiency.
2. Through setting up main body frame, detection mechanism, cutting mechanism and separating mechanism, realized the intelligent separation of wastrel, supplementary real-time supervision product quality.
3. The utility model discloses equip the universal wheel and be frame construction to set up filtrating structure and water collecting tank, can realize putting of arbitrary production environment and position, the suitability is high, is fit for promoting.
Drawings
FIG. 1 is a schematic view of the three-dimensional split of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a schematic side view of the present invention;
FIG. 4 is an enlarged schematic view of the cutting mechanism of the present invention;
FIG. 5 is a front view of the U-shaped positioning clip of the present invention;
fig. 6 is a schematic side view of the U-shaped positioning clip of the present invention.
In the figure: 1. the device comprises a first positioning pin shaft, a first movable leaf, a first sliding column, a second movable leaf, a second positioning pin shaft, a second movable leaf, a second positioning column, a second positioning pin shaft, a second movable leaf, a second positioning pin shaft, a second filtering leaf, a second waterproof edge, a second liquid leakage hole, a second L-shaped sliding groove, a second water collecting groove, a second positioning pin shaft, a second.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
the main body frame is of a five-layer frame structure, two positioning pin shafts I1 are arranged in the first layer of space, the pin shafts are connected with a movable sheet I2, and the bottom side of the movable sheet I2 is fixedly connected with a waterproof strip 22 and an electromagnet 23; two sliding columns 3 are arranged in the second layer of space, and the vertical positions of the sliding columns are positioned outside the first positioning pin shaft 1; the third layer of space is provided with two positioning pin shafts II 4, pin shafts of the two positioning pin shafts II are connected with a movable leaf II 5, a positioning column 6 is arranged in the middle position parallel to the two positioning pin shafts II 4, a separation leaf 24 is fixedly connected onto the positioning column 6, magnetic substances are fixedly connected to two sides of the separation leaf 24, two filtering leaves 7 are fixedly connected below the positioning column 6, a waterproof edge 8 is fixedly connected to one side of each filtering leaf 7, the waterproof edge is positioned below the movable leaf II 5, and a plurality of liquid leakage holes 9 are formed in the waterproof edge; the space of the fourth layer is provided with two L-shaped chutes 10 which are connected with a water collecting tank 11 in a sliding way; the fifth layer space is provided with four beams and a plurality of upright columns, the upright columns are fixedly connected with each layer of space, and four universal wheels 12 are fixedly connected below the beams;
the detection mechanism comprises a V-shaped transparent waterproof layer 17, a detection device and a display, wherein the V-shaped transparent waterproof layer 17 is fixedly connected with a positioning pin shaft I1 which is positioned in front of a movable page I2; the detection device comprises a plurality of laser range finders 19 and two miniature cameras 20, and is arranged below the V-shaped transparent waterproof layer 17; the display 18 is detachably fixed on one side of the main body frame;
the cutting mechanism comprises a fixed frame and a laser cutting mechanism; the fixed frame comprises a sliding sleeve 13, an electric telescopic rod 14 and a fixed frame 15, the sliding sleeve 13 is fixedly connected with the lower end of the electric telescopic rod 14, and the upper end of the electric telescopic rod 14 is fixedly connected with the fixed frame 15; the laser cutting mechanism comprises a U-shaped positioning clamp and a laser cutting machine 21, the laser cutting machine 21 is arranged in the fixing frame 15, the lower end of the laser cutting machine is detachably and fixedly connected with the U-shaped positioning clamp, the U-shaped positioning clamp is fixedly connected with the main body frame through a return spring, the edge of the U-shaped positioning clamp is fixedly connected with a water stop belt, and a drain hole 16 is formed in the side edge of the bottom of the U-shaped positioning clamp.
In embodiment 1, the laser range finder 19, the micro-camera 20, the display 18, the electric telescopic rod 14, the electromagnet 23 and the laser cutting machine 21 are electrically connected to the microprocessor.
The working principle and the using method are as follows:
in the first stage of the extruder process: connecting a cooling head, adjusting an electric telescopic rod 14, and enabling a pipe to sequentially pass through a V-shaped transparent waterproof layer 17, the upper part of the movable leaf I2 and a U-shaped positioning clamp; the circuit is started, the miniature camera 20 stores the pipe images, the laser range finder 19 records the numerical values of all angles, and then production is started. The intelligent detection mechanism starts to work, when the pipe deforms and distorts, the microprocessor compares the received signals, when the precision of the stored comparison value is exceeded, the microprocessor outputs signals, the display 18 gives an alarm, the imaging color changes obviously, and voice prompt is carried out through a loudspeaker of the microprocessor; starting a cutting process, enabling the electric telescopic rod 14 and the U-shaped positioning clamp to work in a coordinated mode to clamp the problem pipe, cutting off the pipe by the laser cutting machine 21, and repeating the cutting process every several seconds; when the pipe returns to normal, stopping the cutting process; unqualified pipes fall into the first movable leaf 2, the electromagnets 23 are powered off once each time one or more pipes fall under the control of the microprocessor, the separation of cooling liquid and the pipes is realized on the separation leaf 24, the pipes slide onto the second movable leaf 5 on the separation leaf 24, and the second movable leaf 5 is opened under the power impact to enter a preset collecting tank.
And (3) in a flow cutting working section of the extruding machine: different from the above, the laser cutting machine 21 cuts the pipe at intervals, but when the detection mechanism transmits an abnormal signal, the movable leaf one 2 on one side alone closes the electromagnet 23; when no abnormal signal appears, the movable page I2 on the other side closes the electromagnet 23, and intelligent separation of qualified products and unqualified products is realized.
In addition, the display 18 can be detached and arranged in a working area of workers, and the high-definition imaging of the miniature camera 20 can visually know the product quality and improve the quality control.
In embodiment 4, a pump body is added to the water collection tank 11 in addition to embodiment 1, thereby realizing resource recycling.
Embodiment 5, on the basis of embodiments 1 and 4, add pressure sensor in water catch bowl 11 to through 51 chips and pump body electric connection, when water catch bowl 11 depth reached certain degree of depth, pressure sensor transmission signal controlled the pump body through 51 chips and started to draw water, when the depth of water is less than the lower limit, pressure sensor transmission signal controlled the pump body through 51 chips and stopped work.
In the embodiment 6, the ring cutting knife is used for replacing the laser cutting machine 21 on the basis of the embodiment 1, so that the cost is reduced, and the failure rate is reduced.
Embodiment 7, on the basis of embodiment 1, the microprocessor is disconnected from controlling the electromagnet, the weight of the electromagnet exceeds that of the electromagnet 23 to bear the passive opening movable page one 2, and the fixed opening movable page one 2 is replaced, so that the programming difficulty is reduced, the error rate is reduced, and the splashing probability of the cooling liquid is obviously reduced.
The above is only the specific implementation manner of the preferred embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, and according to the technical solution of the present invention and the design of the present invention, equivalent replacement or change should be included in the protection scope of the present invention.
The utility model discloses the part that does not relate to is prior art or adopts prior art to realize.
Claims (7)
1. The utility model provides an intellectual detection system mechanism suitable for extruding machine tubular product production which characterized in that: comprises a main body frame, a detection mechanism, a cutting mechanism and a separation mechanism;
the main body frame is of a five-layer frame structure, two first positioning pin shafts are arranged in the first layer of space, the pin shafts of the first positioning pin shafts are connected with a first movable page, and a waterproof strip and an electromagnet are fixedly connected to the bottom side of the first movable page; two sliding columns are arranged in the second layer of space, and the vertical positions of the two sliding columns are positioned outside the first positioning pin shaft; the third layer space is provided with two positioning pin shafts II, pin shafts of the two positioning pin shafts II are connected with the movable leaf II, a positioning column is arranged in the middle position parallel to the two positioning pin shafts II, a separation leaf is fixedly connected onto the positioning column, magnetic substances are fixedly connected to two sides of the separation leaf, two filtering leaves are fixedly connected below the positioning column, a waterproof edge is fixedly connected to one side of each filtering leaf, the waterproof edge is positioned below the movable leaf II, and a plurality of liquid leakage holes are formed in the waterproof edge; the space of the fourth layer is provided with two L-shaped sliding chutes which are connected with the water collecting tank in a sliding way; the fifth layer space is provided with four beams and a plurality of upright columns, the upright columns are fixedly connected with each layer of space, and four universal wheels are fixedly connected below the beams;
the detection mechanism comprises a V-shaped transparent waterproof layer, a detection device and a display, wherein the V-shaped transparent waterproof layer is fixedly connected with a first positioning pin shaft which is positioned in front of a first movable page; the detection device comprises a plurality of laser range finders and two miniature cameras, and is arranged below the V-shaped transparent waterproof layer; the display is detachably and fixedly connected to one side of the main body frame;
the cutting mechanism comprises a fixed frame and a laser cutting mechanism; the fixed frame comprises a sliding sleeve, an electric telescopic rod and a fixed frame, the sliding sleeve is fixedly connected with the lower end of the electric telescopic rod, and the upper end of the electric telescopic rod is fixedly connected with the fixed frame; the laser cutting mechanism comprises a U-shaped positioning clamp and a laser cutting machine, the laser cutting machine is arranged in the fixing frame, the lower end of the laser cutting machine is detachably and fixedly connected with the U-shaped positioning clamp, the U-shaped positioning clamp is fixedly connected with the main body frame through a return spring, the edge of the U-shaped positioning clamp is fixedly connected with a water stop belt, and a drain hole is formed in the side edge of the bottom of the U-shaped positioning clamp.
2. The intelligent detection mechanism of claim 1, wherein the intelligent detection mechanism is suitable for pipe production of an extruding machine, and comprises: the V-shaped transparent waterproof layer is replaced by the round transparent waterproof layer.
3. The intelligent detection mechanism of claim 1, wherein the intelligent detection mechanism is suitable for pipe production of an extruding machine, and comprises: the movable leaf is driven by a motor instead of an electromagnet.
4. The intelligent detection mechanism of claim 1, wherein the intelligent detection mechanism is suitable for pipe production of an extruding machine, and comprises: the pump body is additionally arranged in the water collecting tank.
5. The intelligent detection mechanism of claim 1, wherein the intelligent detection mechanism is suitable for pipe production of an extruding machine, and comprises: and a pressure sensor is additionally arranged on the water collecting tank and is electrically connected with the pump body through a chip 51.
6. The intelligent detection mechanism of claim 1, wherein the intelligent detection mechanism is suitable for pipe production of an extruding machine, and comprises: the laser cutter was replaced with a ring cutter.
7. The intelligent detection mechanism of claim 1, wherein the intelligent detection mechanism is suitable for pipe production of an extruding machine, and comprises: flexible waterproof layers are additionally arranged at two ends of the movable leaf.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920418550.3U CN210390078U (en) | 2019-03-29 | 2019-03-29 | Intelligent detection mechanism suitable for plastic extruding machine pipe production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920418550.3U CN210390078U (en) | 2019-03-29 | 2019-03-29 | Intelligent detection mechanism suitable for plastic extruding machine pipe production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210390078U true CN210390078U (en) | 2020-04-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920418550.3U Expired - Fee Related CN210390078U (en) | 2019-03-29 | 2019-03-29 | Intelligent detection mechanism suitable for plastic extruding machine pipe production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210390078U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111392090A (en) * | 2020-05-12 | 2020-07-10 | 宣城立创自动化科技有限公司 | Auxiliary tool suitable for machine tool and application method thereof |
| CN112497701A (en) * | 2020-11-11 | 2021-03-16 | 浙江工业职业技术学院 | Pressure stabilizing system of plastic extruder |
-
2019
- 2019-03-29 CN CN201920418550.3U patent/CN210390078U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111392090A (en) * | 2020-05-12 | 2020-07-10 | 宣城立创自动化科技有限公司 | Auxiliary tool suitable for machine tool and application method thereof |
| CN112497701A (en) * | 2020-11-11 | 2021-03-16 | 浙江工业职业技术学院 | Pressure stabilizing system of plastic extruder |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200424 Termination date: 20210329 |