CN210388511U - Automatic production line waste collecting device - Google Patents

Automatic production line waste collecting device Download PDF

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Publication number
CN210388511U
CN210388511U CN201921528673.9U CN201921528673U CN210388511U CN 210388511 U CN210388511 U CN 210388511U CN 201921528673 U CN201921528673 U CN 201921528673U CN 210388511 U CN210388511 U CN 210388511U
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China
Prior art keywords
production line
collection box
waste
dust
connecting pipe
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Expired - Fee Related
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CN201921528673.9U
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Chinese (zh)
Inventor
张博
王迟浩
赵石磊
李双
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Individual
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Individual
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Priority to CN201921528673.9U priority Critical patent/CN210388511U/en
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Abstract

The utility model relates to an automatic production line technical field just discloses an automatic production line garbage collection device, including production line machine case and conveyer belt, the conveyer belt is installed at production line machine roof portion, production line machine case right side is equipped with garbage collection box, fixedly connected with supports the montant in the middle of the garbage collection box top, support montant left side upper end fixedly connected with and support the horizontal pole, the conveyer belt top is equipped with the dust cage. The utility model discloses, through the inside air of air exhauster extraction dust cage make the inside negative pressure state that appears of dust cage, dust and piece on the conveyer belt of dust cage below are inhaled inside the dust cage, enter into to cyclone through first connecting pipe and second connecting pipe inside, through cyclone separation back, dust and metal debris get into to the inside collection of garbage collection box from the third connecting pipe, realize that the superficial ash and the piece on conveyer belt and spare part surface are collected.

Description

Automatic production line waste collecting device
Technical Field
The utility model relates to an automation line technical field specifically is an automation line garbage collection device.
Background
In the machine manufacturing industry there are automatic production lines for casting, forging, stamping, heat treatment, welding, machining and mechanical assembly, as well as complex automatic lines comprising different properties, such as blank manufacturing, machining, assembly, inspection and packaging.
The automatic production line has the advantages that dust and scraps can be generated in the machining process of parts in the automatic production line, some scraps and dusts remain on the conveying belt along with the production and transportation processes, the scraps and dusts generated in some machining processes remain on the surfaces of the parts, and when the parts are machined in the next step, the scraps and the dusts remaining on the parts can cause deviation of the machining precision in the next step, so that the parts are machined and scrapped.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
The utility model provides a not enough to prior art, the utility model provides an automatic change production line garbage collection device possesses the piece and the dust that can clear up on the automation line conveyer belt and spare part surface, has solved conveyer belt and the remaining piece in part surface and dust and has leaded to processing to produce the deviation, the condemned problem of spare part processing.
(II) technical scheme
For realizing the above-mentioned shock attenuation purpose of preventing falling, the utility model provides a following technical scheme: an automatic production line waste collection device comprises a production line case and a conveyor belt, wherein the conveyor belt is arranged at the top of the production line case, a waste collection box is arranged at the right side of the production line case, a supporting vertical rod is fixedly connected in the middle of the top of the waste collection box, a supporting cross rod is fixedly connected at the upper end of the left side of the supporting vertical rod, a dust hood is arranged above the conveyor belt, a supporting frame is fixedly arranged between two sides of the upper end of the dust hood and the bottom end of the supporting cross rod, a supporting mechanism is fixedly arranged between the side walls of the inner part of the dust hood, a cleaning mechanism is arranged at the lower end of the supporting mechanism, an air exhauster and a cyclone separator are respectively arranged at the left side and the right side of the top of the waste collection box, the input end of the air exhauster is communicated with, the waste collecting box is characterized in that a feed opening is formed in the top of the waste collecting box, a third connecting pipe is communicated between the feed opening and the output end of the cyclone separator, a filter screen plate is fixedly mounted in the middle of the inside of the waste collecting box, and a vibrating motor is mounted at the bottom of the filter screen plate.
Preferably, the supporting mechanism comprises four groups of fixing plates and four groups of connecting rods, the fixing plates are circular, one ends of the four groups of connecting rods are fixedly connected to the fixing plates, and the other ends of the four groups of connecting rods are fixedly connected to the inner wall of the dust collection cover.
Preferably, clearance mechanism is including cylinder, gear motor and dish brush, the cylinder bottom is installed in the middle of the supporting mechanism bottom, cylinder output fixedly connected with supporting seat, gear motor installs at the supporting seat lower extreme, dish brush upper end middle part fixedly connected with pivot, the gear motor output passes through the coupling joint in pivot upper end.
Preferably, the right sides of the waste collection boxes above and below the filter screen plates are respectively hinged with a first box door and a second box door.
Preferably, the bottom end inside the waste collection box is fixedly connected with a guide plate, and the guide plate is arranged in an inclined mode.
Preferably, the four corners of the bottom of the waste collection box are provided with movable wheels, the two sides of the bottom of the support vertical rod and the top of the waste collection box are connected, and reinforcing rods are connected between the right side of the lower surface of the support horizontal rod and the left side of the support vertical rod.
Preferably, the first connecting pipe, the second connecting pipe and the third connecting pipe are all plastic hoses.
(III) advantageous effects
Compared with the prior art, the utility model provides an automatic change production line garbage collection device possesses following beneficial effect:
1. this automatic production line garbage collection device, through the inside air of air exhauster extraction dust cage make the inside negative pressure state that appears of dust cage, inside dust and the piece on the conveyer belt of dust cage below were inhaled the dust cage, enter into to cyclone through first connecting pipe and second connecting pipe inside, through cyclone separation back, dust and metal piece get into to the inside collection of garbage collection box from the third connecting pipe, realize that the superficial ash and the piece on conveyer belt and spare part surface are collected.
2. The cylinder in the clearance mechanism drives gear motor and dish brush and reciprocates, and gear motor output shaft rotation drives the dish brush and rotates, can realize that the dish brush removes the superficial ash and the piece of floating of spare part and conveyer belt surface, and the piece and the ash that floats that the further suction of dust cage is difficult to the clearance.
3. The vibrating motor drives the filter screen plate to vibrate, so that the filter screen plate is used for simply screening dust and metal fragments in the waste collecting box, the metal fragments and the dust are respectively separated and collected above and below the filter screen plate, and the metal fragments can be conveniently recycled on the next step.
Drawings
FIG. 1 is a schematic view of the structure of the present invention;
FIG. 2 is a schematic structural view of the supporting mechanism of the present invention;
fig. 3 is the main view structure diagram of the cleaning mechanism of the utility model.
In the figure: 1. a production line chassis; 2. a conveyor belt; 3. a waste collection tank; 4. supporting the vertical rod; 5. a support rail; 6. a dust collection cover; 7. a support frame; 8. a support mechanism; 801. a fixing plate; 802. a connecting rod; 9. a cleaning mechanism; 901. a cylinder; 902. a supporting seat; 903. a reduction motor; 904. a rotating shaft; 905. disc brushing; 10. a cyclone separator; 11. an exhaust fan; 12. a feeding port; 13. a filter screen plate; 14. a first door; 15. a second door; 16. a first connecting pipe; 17. a second connecting pipe; 18. a third connecting pipe; 19. a guide plate; 20. a vibration motor.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-3, an automatic production line waste collecting device comprises a production line case 1 and a conveyor belt 2, wherein the conveyor belt 2 is installed at the top of the production line case 1, a waste collecting box 3 is arranged at the right side of the production line case 1, a supporting vertical rod 4 is fixedly connected in the middle of the top of the waste collecting box 3, a supporting cross rod 5 is fixedly connected at the upper end of the left side of the supporting vertical rod 4, a dust hood 6 is arranged above the conveyor belt 2, a supporting frame 7 is fixedly installed between the two sides of the upper end of the dust hood 6 and the bottom end of the supporting cross rod 5, a supporting mechanism 8 is fixedly installed between the side walls of the inner part of the dust hood 6, a cleaning mechanism 9 is installed at the lower end of the supporting mechanism 8, an exhaust fan 11 and a cyclone 10 are respectively installed at the left side and the right side of the top of, a second connecting pipe 17 is communicated between the output end of the exhaust fan 11 and the input end of the cyclone separator 10, a feed opening 12 is formed in the top of the waste collection box 3, a third connecting pipe 18 is communicated between the feed opening 12 and the output end of the cyclone separator 10, a filter screen plate 13 is fixedly installed in the middle of the interior of the waste collection box 3, and a vibrating motor 20 is installed at the bottom of the filter screen plate 13, wherein the vibrating motor 20 is an HY small-sized vibrating motor; the inside air of suction fan 11 extraction dust cage 6 makes the inside negative pressure state that appears of dust cage 6, dust and piece on the conveyer belt 2 of dust cage 6 below are inhaled inside dust cage 6, enter into cyclone 10 inside through first connecting pipe 16 and second connecting pipe 17, after separating through cyclone 10, dust and metal piece enter into inside garbage collection box 3 from third connecting pipe 18 and collect, vibrating motor 20 drives and filters the vibration of otter board 13, make and filter otter board 13 and do a simple branch sieve to the inside dust of garbage collection box 3 and metal piece, make metal piece and dust separate respectively and collect respectively in filtering otter board 13 top and below.
Further, the supporting mechanism 8 includes four groups of fixing plates 801 and connecting rods 802, the fixing plates 801 are circular, one ends of the four groups of connecting rods 802 are fixedly connected to the fixing plates 801, the other ends of the four groups of connecting rods 802 are fixedly connected to the inner wall of the dust collecting cover 6, and the fixing plates 801 and the connecting rods 802 in the supporting mechanism 8 are used for fixing the cleaning mechanism 9.
Further, the cleaning mechanism 9 comprises an air cylinder 901, a speed reducing motor 903 and a disc brush 905, wherein the model of the air cylinder 901 is SDA40-50, the model of the speed reducing motor 903 is PFM-58SW31ZY, the bottom of the air cylinder 901 is installed in the middle of the bottom of the supporting mechanism 8, the output end of the air cylinder 901 is fixedly connected with a supporting seat 902, the speed reducing motor 903 is installed at the lower end of the supporting seat 902, the middle part of the upper end of the disc brush 905 is fixedly connected with a rotating shaft 904, and the output end of the speed reducing motor 903 is connected to; the cylinder 901 in the cleaning mechanism 9 drives the speed reducing motor 903 and the disc brush 905 to move up and down, the speed reducing motor 903 outputs a shaft to rotate to drive the disc brush 905 to rotate, floating dust and debris on the surfaces of parts and a conveyor belt can be brushed off by the disc brush 905, and the dust collecting cover 6 further sucks out the debris and the floating dust which are difficult to clean.
Further, a first box door 14 and a second box door 15 are respectively hinged to the upper part of the filter screen plate 13 and the right side of the waste collection box 3 below the filter screen plate; the first and second doors 14 and 15 take out the metal chips and dusts screened inside the scrap collecting box 3, respectively.
Further, the bottom end inside the waste collection box 3 is fixedly connected with a guide plate 19, and the guide plate 19 is obliquely arranged; the guide plate 19 is for facilitating the dust to slide to the second door 15.
Further, the four corners of the bottom of the scrap collecting box 3 are provided with movable wheels, two sides of the bottom of the vertical rod 4 and the top of the scrap collecting box 3 are supported, reinforcing rods are connected between the right side of the lower surface of the supporting transverse rod 5 and the left side of the supporting vertical rod 4, and the reinforcing rods are used for reinforcing supporting force of the supporting vertical rod 4 and the supporting transverse rod 5.
Further, the first connecting pipe 16, the second connecting pipe 17 and the third connecting pipe 18 are all plastic hoses; the plastic hose is convenient for the first connecting pipe 16, the second connecting pipe 17 and the third connecting pipe 18 to be installed for use.
According to the working principle, the exhaust fan 11 extracts air in the dust collection cover 6 to enable the interior of the dust collection cover 6 to be in a negative pressure state, dust and debris on the conveyor belt 2 below the dust collection cover 6 are sucked into the dust collection cover 6 and enter the cyclone separator 10 through the first connecting pipe 16 and the second connecting pipe 17, after the dust and the debris are separated by the cyclone separator 10, the dust and metal debris enter the waste collection box 3 from the third connecting pipe 18 to be collected, the air cylinder 901 in the cleaning mechanism 9 drives the speed reduction motor 903 and the disc brush 905 to move up and down, the output shaft of the speed reduction motor 903 rotates to drive the disc brush 905 to rotate, floating dust and debris on the surfaces of parts and the conveyor belt can be brushed away by the disc brush 905, and the dust collection cover 6 further sucks out the debris and the floating dust which are difficult; the vibration motor 20 drives the filter screen 13 to vibrate, so that the filter screen 13 simply screens the dust and the metal debris in the waste collection box 3, and the metal debris and the dust are respectively separated above and below the filter screen 13 and are respectively collected.
In summary, according to the waste collection device for the automatic production line, air in the dust collection cover 6 is extracted through the exhaust fan 11, so that a negative pressure state occurs in the dust collection cover 6, dust and debris on the conveyor belt below the dust collection cover 6 are sucked into the dust collection cover 6 and enter the cyclone separator 10 through the first connecting pipe 16 and the second connecting pipe 17, after being separated by the cyclone separator 10, the dust and metal debris enter the waste collection box 3 from the third connecting pipe 18 for collection, and therefore floating dust and debris on the surfaces of the conveyor belt 2 and parts are collected;
the air cylinder 901 in the cleaning mechanism 9 drives the speed reducing motor 903 and the disc brush 905 to move up and down, the output shaft of the speed reducing motor 903 rotates to drive the disc brush 905 to rotate, floating dust and debris on the surfaces of parts and the conveyor belt 2 can be brushed off by the disc brush 905, and the dust collection cover 6 further sucks out the debris and the floating dust which are difficult to clean;
the vibrating motor 20 drives the filter screen plate 13 to vibrate, so that the filter screen plate 13 simply screens the dust and the metal debris in the waste collection box 3, the metal debris and the dust are respectively separated and collected above and below the filter screen plate 13, and the metal debris can be conveniently recycled on the next step.
The speed reducing motor 903, the cyclone separator 10, the exhaust fan 11 and the vibration motor 20 are respectively connected by an external power supply and a switch, and the specific connection mode and the use method are commonly known technical methods, and are not described in detail herein.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. The utility model provides an automatic change production line garbage collection device, includes production line machine case (1) and conveyer belt (2), install at production line machine case (1) top conveyer belt (2), its characterized in that: the production line is characterized in that a waste collection box (3) is arranged on the right side of the production line case (1), a vertical support rod (4) is fixedly connected in the middle of the top of the waste collection box (3), a horizontal support rod (5) is fixedly connected at the upper end of the left side of the vertical support rod (4), a dust collection cover (6) is arranged above the conveyor belt (2), a support frame (7) is fixedly arranged between the two sides of the upper end of the dust collection cover (6) and the bottom end of the horizontal support rod (5), a support mechanism (8) is fixedly arranged between the side walls of the inner part of the dust collection cover (6), a cleaning mechanism (9) is arranged at the lower end of the support mechanism (8), an air exhauster (11) and a cyclone separator (10) are respectively arranged on the left side and the right side of the top of the waste collection box (3), the input, the utility model discloses a waste material collection box, including waste material collection box (3), air exhauster (11) output and cyclone (10), the intercommunication has second connecting pipe (17) between air exhauster (11) output and cyclone (10) input, open at waste material collection box (3) top has feed opening (12), the intercommunication has third connecting pipe (18) between feed opening (12) and cyclone (10) output, fixed mounting has filter plate (13) in the middle of waste material collection box (3) is inside, vibrating motor (20) are installed to filter plate (13) bottom.
2. The waste collecting device of claim 1, wherein: the supporting mechanism (8) comprises four groups of fixing plates (801) and connecting rods (802), the fixing plates (801) are circular, one ends of the four groups of connecting rods (802) are fixedly connected to the fixing plates (801), and the other ends of the four groups of connecting rods (802) are fixedly connected to the inner wall of the dust collection cover (6).
3. The waste collecting device of claim 1, wherein: the cleaning mechanism (9) comprises an air cylinder (901), a speed reducing motor (903) and a disc brush (905), wherein the bottom of the air cylinder (901) is installed in the middle of the bottom of the supporting mechanism (8), the output end of the air cylinder (901) is fixedly connected with a supporting seat (902), the speed reducing motor (903) is installed at the lower end of the supporting seat (902), the middle of the upper end of the disc brush (905) is fixedly connected with a rotating shaft (904), and the output end of the speed reducing motor (903) is connected to the upper end of the rotating shaft (904) through a coupler.
4. The waste collecting device of claim 1, wherein: the right sides of the waste collection boxes (3) above and below the filter screen plates (13) are respectively hinged with a first box door (14) and a second box door (15).
5. The waste collecting device of claim 1, wherein: the bottom end of the interior of the waste collection box (3) is fixedly connected with a guide plate (19), and the guide plate (19) is arranged in an inclined mode.
6. The waste collecting device of claim 1, wherein: the waste collection box (3) bottom four corners all installs and removes the wheel, support between montant (4) bottom both sides and waste collection box (3) top to and support all to be connected with the stiffener between horizontal pole (5) lower surface right side and the support montant (4) left side.
7. The waste collecting device of claim 1, wherein: the first connecting pipe (16), the second connecting pipe (17) and the third connecting pipe (18) are all plastic hoses.
CN201921528673.9U 2019-09-16 2019-09-16 Automatic production line waste collecting device Expired - Fee Related CN210388511U (en)

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Application Number Priority Date Filing Date Title
CN201921528673.9U CN210388511U (en) 2019-09-16 2019-09-16 Automatic production line waste collecting device

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Application Number Priority Date Filing Date Title
CN201921528673.9U CN210388511U (en) 2019-09-16 2019-09-16 Automatic production line waste collecting device

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CN210388511U true CN210388511U (en) 2020-04-24

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111570476A (en) * 2020-05-21 2020-08-25 台州美辰汽车零部件有限公司 Badge automation line's garbage collection device
CN112008471A (en) * 2020-08-04 2020-12-01 周吉 Machining is with device that has waste recovery and metal dust collection function
CN112588035A (en) * 2020-11-23 2021-04-02 谷春燕 Air filter for environmental protection engineering
CN113290418A (en) * 2021-06-02 2021-08-24 镇江沃尔夫重工部件有限公司 Collecting device for bearing turning waste and using method thereof
CN114632953A (en) * 2022-03-30 2022-06-17 安徽超宇磁电科技有限公司 Processing equipment for rotor assembly production

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111570476A (en) * 2020-05-21 2020-08-25 台州美辰汽车零部件有限公司 Badge automation line's garbage collection device
CN112008471A (en) * 2020-08-04 2020-12-01 周吉 Machining is with device that has waste recovery and metal dust collection function
CN112588035A (en) * 2020-11-23 2021-04-02 谷春燕 Air filter for environmental protection engineering
CN113290418A (en) * 2021-06-02 2021-08-24 镇江沃尔夫重工部件有限公司 Collecting device for bearing turning waste and using method thereof
CN114632953A (en) * 2022-03-30 2022-06-17 安徽超宇磁电科技有限公司 Processing equipment for rotor assembly production

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20200424

Termination date: 20200916