CN210388019U - Adopt intelligent robot's rubber belt conveyor groove type support welding system - Google Patents
Adopt intelligent robot's rubber belt conveyor groove type support welding system Download PDFInfo
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- CN210388019U CN210388019U CN201920627545.3U CN201920627545U CN210388019U CN 210388019 U CN210388019 U CN 210388019U CN 201920627545 U CN201920627545 U CN 201920627545U CN 210388019 U CN210388019 U CN 210388019U
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Abstract
The utility model provides an adopt rubber belt conveyor groove type scaffold weldment system of intelligent robot, including diaxon longmen tongs, conveying plate chain and PLC control system, diaxon longmen tongs contain the left and right moving mechanism that X axle direction removed, the reciprocating mechanism and the work piece snatch mechanism that Z axle direction removed, the conveying plate chain includes material loading conveying plate chain and unloading conveying plate chain, material loading conveying plate chain and unloading conveying plate chain are located diaxon longmen tongs respectively and move along X axle direction's both ends, and material loading conveying plate chain and unloading are equipped with two at least automatic weld regions between the conveying plate chain; the left and right moving mechanism comprises a cross shaft, the workpiece grabbing mechanism moves transversely on the cross shaft, the workpiece grabbing mechanism sequentially passes through the feeding conveying plate chain, the automatic welding area and the discharging conveying plate chain along the direction of the cross shaft, the automatic welding area comprises a welding robot and a three-shaft positioner, two rotary positioners are arranged on two sides of a rotating shaft of the three-shaft positioner, and an automatic welding tool is fixed on the rotating shaft of the rotary positioner.
Description
Technical Field
The utility model relates to the field of machinary, concretely relates to adopt intelligent robot's rubber belt conveyor groove type scaffold weldment system.
Background
At present, the welding of rubber belt conveyor cell type support adopts manual welding more, or the welding of robot workstation to the manual work lifts by crane the installation and is given first place to, can bring following several problems: 1. the product has high requirement on appearance quality, high difficulty in manual welding 2, manual feeding and low manual installation efficiency, and cannot meet the requirement on high efficiency of modern production; 3. the manual operation is more, and safety accidents are easy to occur; 4. the automation level is low, the capital investment of production is greatly improved, and the development of enterprises is not facilitated; 5. the manual operation easily causes error accumulation, and the product percent of pass is low. Therefore, an automatic feeding and discharging welding device is urgently needed to solve the problems.
SUMMERY OF THE UTILITY MODEL
Problem to prior art existence, the utility model provides an adopt intelligent robot's rubber belt conveyor groove type scaffold weldment system to solve above-mentioned at least one kind technical problem.
The technical scheme of the utility model is that: a rubber belt conveyor groove type support welding system adopting an intelligent robot comprises a two-axis gantry gripper, a conveying plate chain and a PLC control system, wherein the two-axis gantry gripper comprises a left-right moving mechanism moving in an X-axis direction, a vertical moving mechanism moving in a Z-axis direction and a workpiece grabbing mechanism, the conveying plate chain comprises a feeding conveying plate chain and a discharging conveying plate chain, the feeding conveying plate chain and the discharging conveying plate chain are respectively positioned at two ends of the two-axis gantry gripper moving in the X-axis direction, and at least two automatic welding areas are arranged between the feeding conveying plate chain and the discharging conveying plate chain;
the left and right moving mechanism comprises a cross shaft, the workpiece grabbing mechanism is arranged on the cross shaft in a transverse moving mode, the workpiece grabbing mechanism is arranged along the cross shaft and sequentially passes through a feeding conveying plate chain, an automatic welding area and a discharging conveying plate chain in the direction of the cross shaft, the automatic welding area comprises a welding robot and a three-shaft positioner, two rotary position changing machines are arranged on two sides of a rotary shaft of the three-shaft positioner respectively, automatic welding tools are fixed on the rotary shaft of the rotary position changing machines, and the welding robot and the two-shaft gantry grippers are respectively located on two sides of the three-shaft positioner.
The utility model discloses at first place a batch of work pieces that have been assembled and put on material loading conveying plate chain to in typing work piece information to welding robot's the system, material loading conveying plate chain automatic conveying work piece waits to snatch to diaxon longmen tongs below, through automatic weld frock self-holding work piece after, the station switching is carried out in that the triaxial positioner rotates 180 degrees, makes the work piece of waiting to weld send to welding robot department, and welding robot begins automatic weld work piece; after the welding robot finishes welding the workpiece, the three-axis positioner rotates 180 degrees, so that the welded workpiece moves to a blanking position. The utility model discloses do not need artifical unloading and weldment work of going up, can practice thrift artifical 3-4, improved automatic, the unmanned production of work piece, satisfy modern production efficient requirement, greatly reduced the capital investment of production.
The left-right moving mechanism and the up-down moving mechanism are connected through a first connecting piece, the up-down moving mechanism and the grabbing mechanism are connected through a second connecting piece, sliding rails are arranged at two ends of the second connecting piece, the grabbing mechanism comprises four clamping jaws, and the four clamping jaws are in sliding connection with the sliding rails.
The utility model discloses a thereby the adjustable snatching that realizes different work pieces of jack catch.
A rubber layer is attached to each clamping jaw. Thereby can increase the frictional force when the jack catch snatchs and avoid causing wearing and tearing to the work piece.
The first connecting piece is arched. Thereby avoiding generating larger resistance in the movement process.
And blocking pieces are arranged at two ends of the transverse shaft and incline towards the outer side. Thereby can be better carry out spacing.
A layer of cushion is attached to the inner side of the blocking piece, and the cushion is made of TPE. TPE is a thermoplastic elastomer material, and has high strength and high resilience. The inner side of the utility model means that one side facing the cross shaft is the inner side.
And the PLC control system is respectively connected with a control module of the two-axis gantry gripper, a control module of the welding robot, a control module of the three-axis positioner, a control module of the rotary positioner and a control module of the automatic welding tool.
The utility model discloses a PLC control system receives information and controls.
Five support rods which are arranged at equal intervals are arranged below the transverse shaft. The position of the gantry gripper can be calibrated by supporting the cross shaft through the supporting rod.
A displacement sensor is fixed on the left-right moving mechanism, a control module of the displacement sensor is connected with the PLC system, and the sensing direction of the displacement sensor faces the front.
The utility model discloses an increase displacement sensor and can further accurate diaxon longmen tongs's shift position.
The conveying plate chain comprises a plurality of conveying plates and a driving mechanism, every two adjacent conveying plates are detachable, and graphite fiber layers are plated on the surfaces of the conveying plates.
The utility model discloses a thereby can dismantle between the delivery board and can be applicable to different work piece transports to increase the graphite fibre layer and can increase hardness and avoid wearing and tearing.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural view of an automatic welding area of the present invention;
FIG. 3 is an enlarged schematic view of the two-axis gantry gripper of the present invention;
fig. 4 is a schematic structural view of the conveying plate chain of the present invention.
Reference numbers in the figures: 1. a two-axis gantry gripper; 2. a feeding conveying plate chain; 3. a blanking conveying plate chain; 4. a welding robot; 5. a three-axis positioner; 6. a rotary position changing machine; 7. automatically welding a tool; 8. a left-right moving mechanism; 9. an up-down moving mechanism; 10. a workpiece grabbing mechanism; 11. a claw; 12. conveying plate chains.
Detailed Description
The present invention will be further described with reference to the accompanying drawings.
As shown in fig. 1-4, a rubber belt conveyor groove type support welding system adopting an intelligent robot comprises a two-axis gantry gripper 1, a conveying plate chain 12 and a PLC control system, wherein the two-axis gantry gripper comprises a left-right moving mechanism 8 moving in an X-axis direction, a left-right moving mechanism 9 moving in a Z-axis direction and a workpiece gripping mechanism 10, the conveying plate chain comprises a feeding conveying plate chain 2 and a discharging conveying plate chain 3, the feeding conveying plate chain and the discharging conveying plate chain are respectively positioned at two ends of the two-axis gantry gripper moving in the X-axis direction, and at least two automatic welding areas are arranged between the feeding conveying plate chain and the discharging conveying plate chain; the left and right moving mechanism comprises a cross shaft, the workpiece grabbing mechanism transversely moves on the cross shaft, the workpiece grabbing mechanism sequentially passes through the feeding conveying plate chain, the automatic welding area and the discharging conveying plate chain along the direction of the cross shaft, the automatic welding area comprises a welding robot 4 and a three-shaft positioner 5, two rotary position changing machines 6 are respectively arranged on two sides of a rotating shaft of the three-shaft positioner, an automatic welding tool 7 is fixed on the rotating shaft of each rotary position changing machine, and the welding robot and the two-shaft gantry grippers are respectively located on two sides of the three-shaft positioner.
The utility model discloses at first place a batch of work pieces that have been assembled and put on material loading conveying plate chain to in typing work piece information to welding robot's the system, material loading conveying plate chain automatic conveying work piece waits to snatch to diaxon longmen tongs below, through automatic weld frock self-holding work piece after, the station switching is carried out in that the triaxial positioner rotates 180 degrees, makes the work piece of waiting to weld send to welding robot department, and welding robot begins automatic weld work piece; after the welding robot finishes welding the workpiece, the three-axis positioner rotates 180 degrees, so that the welded workpiece moves to a blanking position. The utility model discloses do not need artifical unloading and weldment work of going up, can practice thrift artifical 3-4, improved automatic, the unmanned production of work piece, satisfy modern production efficient requirement, greatly reduced the capital investment of production.
The left-right moving mechanism and the up-down moving mechanism are connected through a first connecting piece, the up-down moving mechanism and the grabbing mechanism are connected through a second connecting piece, sliding rails are arranged at two ends of the second connecting piece, the grabbing mechanism comprises four clamping jaws 11, and the four clamping jaws are in sliding connection with the sliding rails. The utility model discloses a thereby the adjustable snatching that realizes different work pieces of jack catch. A rubber layer is attached to each clamping jaw. Thereby can increase the frictional force when the jack catch snatchs and avoid causing wearing and tearing to the work piece. The first connecting piece is arched. Thereby avoiding generating larger resistance in the movement process. The two ends of the cross shaft are provided with baffle plates which incline towards the outer side. Thereby can be better carry out spacing. A layer of cushion is attached to the inner side of each separation blade, and the cushion is made of TPE. TPE is a thermoplastic elastomer material, and has high strength and high resilience. The inner side of the utility model means that one side facing the cross shaft is the inner side. The PLC control system is respectively connected with a control module of the two-axis gantry gripper, a control module of the welding robot, a control module of the three-axis positioner, a control module of the rotary positioner and a control module of the automatic welding tool. The utility model discloses a PLC control system receives information and controls.
Five support rods which are arranged at equal intervals are arranged below the transverse shaft. The position of the gantry gripper can be calibrated by supporting the cross shaft through the supporting rod. A displacement sensor is fixed on the left-right moving mechanism, a control module of the displacement sensor is connected with the PLC system, and the sensing direction of the displacement sensor faces the front. The utility model discloses an increase displacement sensor and can further accurate diaxon longmen tongs's shift position. The conveying plate chain comprises a plurality of conveying plates and a driving mechanism, every two adjacent conveying plates are detachable, and the surfaces of the conveying plates are plated with graphite fiber layers. The utility model discloses a thereby can dismantle between the delivery board and can be applicable to different work piece transports to increase the graphite fibre layer and can increase hardness and avoid wearing and tearing.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the principle of the present invention, and these improvements and decorations should also be regarded as the protection scope of the present invention.
Claims (6)
1. The utility model provides an adopt intelligent robot's rubber belt conveyor groove type scaffold weldment system which characterized in that: the automatic welding device comprises a two-axis gantry gripper, a conveying plate chain and a PLC (programmable logic controller) control system, wherein the two-axis gantry gripper comprises a left-right moving mechanism moving in the X-axis direction, an up-down moving mechanism moving in the Z-axis direction and a workpiece gripping mechanism, the conveying plate chain comprises a feeding conveying plate chain and a discharging conveying plate chain, the feeding conveying plate chain and the discharging conveying plate chain are respectively positioned at two ends of the two-axis gantry gripper moving in the X-axis direction, and at least two automatic welding areas are arranged between the feeding conveying plate chain and the discharging conveying plate chain;
the left and right moving mechanism comprises a cross shaft, the workpiece grabbing mechanism is arranged on the cross shaft in a transverse moving mode, the workpiece grabbing mechanism is arranged along the cross shaft and sequentially passes through a feeding conveying plate chain, an automatic welding area and a discharging conveying plate chain in the direction of the cross shaft, the automatic welding area comprises a welding robot and a three-shaft positioner, two rotary position changing machines are arranged on two sides of a rotary shaft of the three-shaft positioner respectively, automatic welding tools are fixed on the rotary shaft of the rotary position changing machines, and the welding robot and the two-shaft gantry grippers are respectively located on two sides of the three-shaft positioner.
2. The welding system of the groove-type bracket of the belt conveyor adopting the intelligent robot as claimed in claim 1, wherein: the left-right moving mechanism and the up-down moving mechanism are connected through a first connecting piece, the up-down moving mechanism and the grabbing mechanism are connected through a second connecting piece, sliding rails are arranged at two ends of the second connecting piece, the grabbing mechanism comprises four clamping jaws, and the four clamping jaws are in sliding connection with the sliding rails.
3. The welding system of the groove-type bracket of the belt conveyor adopting the intelligent robot as claimed in claim 2, wherein: a rubber layer is attached to each clamping jaw.
4. The welding system of the groove-type bracket of the belt conveyor adopting the intelligent robot as claimed in claim 1, wherein: the two ends of the transverse shaft are provided with baffle plates which incline towards the outer side; a layer of cushion is attached to the inner side of the blocking piece, and the cushion is made of TPE.
5. The welding system of the groove-type bracket of the belt conveyor adopting the intelligent robot as claimed in claim 1, wherein: and the PLC control system is respectively connected with a control module of the two-axis gantry gripper, a control module of the welding robot, a control module of the three-axis positioner, a control module of the rotary positioner and a control module of the automatic welding tool.
6. The welding system of the groove-type bracket of the belt conveyor adopting the intelligent robot as claimed in claim 5, wherein: a displacement sensor is fixed on the left-right moving mechanism, a control module of the displacement sensor is connected with the PLC system, and the sensing direction of the displacement sensor faces the front.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920627545.3U CN210388019U (en) | 2019-05-05 | 2019-05-05 | Adopt intelligent robot's rubber belt conveyor groove type support welding system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201920627545.3U CN210388019U (en) | 2019-05-05 | 2019-05-05 | Adopt intelligent robot's rubber belt conveyor groove type support welding system |
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| CN210388019U true CN210388019U (en) | 2020-04-24 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110270777A (en) * | 2019-05-05 | 2019-09-24 | 上海科大重工集团有限公司 | Rubber conveyer slotted bracket intelligent robot welding system |
| CN116060838A (en) * | 2022-12-30 | 2023-05-05 | 苏州卓技自动化科技有限公司 | Mechanical arm type welding tool |
| CN117506091A (en) * | 2023-11-20 | 2024-02-06 | 重庆机电智能制造有限公司 | Full-automatic surface overlaying system for valve core and valve seat of regulating valve |
-
2019
- 2019-05-05 CN CN201920627545.3U patent/CN210388019U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110270777A (en) * | 2019-05-05 | 2019-09-24 | 上海科大重工集团有限公司 | Rubber conveyer slotted bracket intelligent robot welding system |
| CN116060838A (en) * | 2022-12-30 | 2023-05-05 | 苏州卓技自动化科技有限公司 | Mechanical arm type welding tool |
| CN117506091A (en) * | 2023-11-20 | 2024-02-06 | 重庆机电智能制造有限公司 | Full-automatic surface overlaying system for valve core and valve seat of regulating valve |
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Denomination of utility model: A Welding System for Belt Conveyor Slot Support Using Intelligent Robots Effective date of registration: 20230801 Granted publication date: 20200424 Pledgee: Industrial Bank Co.,Ltd. Shanghai Minhang sub branch Pledgor: SHANGHAI KEDA HEAVY INDUSTRY GROUP Co.,Ltd. Registration number: Y2023310000422 |