CN210387909U

CN210387909U - Pipe fitting ion cutterbar

Info

Publication number: CN210387909U
Application number: CN201920962969.5U
Authority: CN
Inventors: 黄旭; 谢明铸; 傅文滨; 林雅梅; 尤珊珊; 叶大鹏; 董楸煌
Original assignee: Fujian Agriculture and Forestry University
Current assignee: Fujian Agriculture and Forestry University
Priority date: 2019-06-25
Filing date: 2019-06-25
Publication date: 2020-04-24
Anticipated expiration: 2029-06-25

Abstract

The utility model relates to a pipe fitting ion cutting ware, which comprises a frame, be provided with the anchor clamps mechanism for the centre gripping pipe fitting in the frame, be provided with the ion cutting mechanism who is used for carrying out the intersection line cutting to the pipe fitting in anchor clamps mechanism top, be provided with at anchor clamps mechanism lower extreme and be used for driving anchor clamps mechanism pivoted first power unit, be provided with at ion cutting mechanism side and be used for driving ion cutting mechanism pivoted second power unit, still be provided with in the frame with first power unit, second power unit, ion cutting mechanism electric connection's controller. The utility model discloses rational in infrastructure, easy and simple to handle, can effectively improve cutting efficiency, simple structure simultaneously, the cost is lower.

Description

Pipe fitting ion cutterbar

Technical Field

The utility model relates to a pipe fitting ion cutterbar.

Background

Aiming at the problems that when a handrail, a pipeline and the like are connected, a pipeline structural part needs to be cut and processed, the common processing method at present comprises the following steps:

the first is manual cutting, and most of the processing methods adopt backward and complicated operation processes such as template making, marking, manual lofting, manual cutting, manual polishing and the like, and the intersecting line of the manual cutting has poor quality and low precision, more materials can be wasted in the processing process, the processing workload is large, and the production efficiency is low.

The second method is to use a numerical control intersecting line cutting machine to cut. Numerical control intersecting line cutting can effectual improvement cutting accuracy and efficiency, and the cutting quality is higher, can reduce operator's the operation degree of difficulty, but numerical control intersecting line cutting machine's on the market price is comparatively expensive, generally about tens of thousands of yuan, consequently the unable large-scale use of coming into operation of this type of machine.

Disclosure of Invention

In view of this, the utility model aims at providing a pipe fitting ion cutterbar, rational in infrastructure, easy and simple to handle can effectively improve cutting efficiency, simple structure simultaneously, and the cost is lower.

The technical scheme of the utility model is that: the utility model provides a pipe fitting ion cutting ware, includes the frame, be provided with the fixture mechanism for the centre gripping pipe fitting in the frame, be provided with the ion cutting mechanism who is used for carrying out the intersection line cutting to the pipe fitting in fixture mechanism top, be provided with at fixture mechanism lower extreme and be used for driving fixture mechanism pivoted first power unit, be provided with at the ion cutting mechanism side and be used for driving ion cutting mechanism pivoted second power unit, still be provided with in the frame with first power unit, second power unit, ion cutting mechanism electric connection's controller.

Furthermore, the ion cutting mechanism comprises an ion cutting head, guide rods penetrate through the ion cutting head, fixing seats are arranged at two ends of each guide rod, the fixing seats are fixed on the rack, a guide plate is arranged below the guide rails, an S-shaped guide groove is formed in the guide plate, one end of the S-shaped guide groove is closed, the other end of the S-shaped guide groove is open, the ion cutting head is clamped in the S-shaped guide groove, a rack portion matched with a second power mechanism is arranged at the end portion of the guide plate, guide blocks are arranged on two sides of the guide plate, and guide rails matched with the guide blocks are arranged below the guide plate.

Further, the fixture mechanism comprises a fixture body, mounting plates are arranged on two sides of the fixture body, a base is arranged below the mounting plates, a bearing used for supporting the mounting plates is arranged on the base, a first gear is arranged beside the mounting plates, and connecting rods used for connecting the fixture body, the mounting plates and the transmission mechanisms into a whole are arranged on the fixture body, the mounting plates and the transmission mechanisms.

Further, the fixture body comprises a fixing frame, two V-shaped plates capable of sliding relative to the fixing frame are arranged on the fixing frame, an adjusting rod used for adjusting the V-shaped plates to move up and down is arranged between the V-shaped plates and the fixing frame, a scale used for observing the moving stroke of the V-shaped plates is arranged on the fixing frame, and the adjusting rod is connected with the fixing frame through threads.

Further, the base includes the splint, is provided with the crack portion in splint middle part, and the bearing is fixed in the crack portion, and the mounting panel lower extreme inserts the crack, supports on the bearing.

Furthermore, the first power mechanism comprises a first motor, and a second gear meshed with the first gear is arranged on an output shaft of the first motor.

Further, the second power mechanism comprises a second motor, and a third gear meshed with the rack part is arranged on an output shaft of the second motor.

Further, be provided with the pipe fitting support frame at ion cutting mechanism lower extreme, the pipe fitting support frame includes the support body, is provided with the backup pad on the support body.

Compared with the prior art, the beneficial effects of the utility model are that: (1) the utility model has reasonable structure, simple operation, simple structure and lower cost, and can effectively improve the cutting efficiency; (2) the utility model discloses set up S type guide way on the deflector, through controlling the deflector motion, and then promote the ion cutting head to move along the guide shaft, cooperate the cutting that the fixture mechanism corotation was reversed certain angle just can accomplish the intersecting line again, mechanism and easy operation; (3) the utility model discloses anchor clamps mechanism can effectual location and fixed circular pipe fitting, reduces because rocking and skew that the rotation of circular pipe fitting brought, and is applicable to the circular pipe fitting of arbitrary pipe diameter to improve machining efficiency, practice thrift manufacturing cost.

In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below.

Drawings

Fig. 1 is a schematic structural diagram 1 of an embodiment of the present invention;

fig. 2 is a schematic structural diagram 2 of an embodiment of the present invention;

fig. 3 is a schematic structural diagram of an ion cutting mechanism according to an embodiment of the present invention;

fig. 4 is an installation diagram of the first power mechanism and the first gear according to the embodiment of the present invention;

fig. 5 is an installation schematic view of the pipe support frame according to the embodiment of the present invention;

FIG. 6 is a schematic structural view of a clamping mechanism according to an embodiment of the present invention;

FIG. 7 is a side view of a clamping mechanism according to an embodiment of the present invention;

fig. 8 is a schematic structural view of a clamp body according to an embodiment of the present invention;

FIG. 9 is a front view of the clamp body according to the embodiment of the present invention;

fig. 10 is a side view of a clamp body according to an embodiment of the present invention;

fig. 11 is a schematic structural view of a base according to an embodiment of the present invention;

fig. 12 is a front view of a base according to an embodiment of the present invention;

fig. 13 is a top view of a base according to an embodiment of the present invention;

figure 14 is a perspective view of a base according to an embodiment of the present invention;

in the figure: 100-a frame; 200-a clamp mechanism; 210-a clamp body; 211-a holder; 212-V-shaped plates; 213-adjusting rod; 214-scale; 220-a mounting plate; 230-a base; 231-a clamping plate; 232-a nip portion; 240-a bearing; 250-a first gear; 260-connecting rod; 300-an ion cutting mechanism; 310-an ion cutting head; 320-a guide rod; 321-a fixed seat; 330-a guide plate; 331-S shaped guide slots; 332-rack portion; 340-a guide block; 350-a guide rail; 400-a first power mechanism; 410-a first motor; 420-a second gear; 500-a second power mechanism; 510-a second electric machine; 520-a third gear; 600-a controller; 700-pipe support shelf; 710-a frame body; 720-a support plate; 800-pipe fitting.

Detailed Description

As shown in fig. 1 to 14, an ion cutting device for pipe fittings comprises a frame, a clamping mechanism for clamping the pipe fittings is arranged on the frame, an ion cutting mechanism for performing intersection line cutting on the pipe fittings is arranged above the clamping mechanism, a first power mechanism for driving the clamping mechanism to rotate is arranged at the lower end of the clamping mechanism, a second power mechanism for driving the ion cutting mechanism to rotate is arranged beside the ion cutting mechanism, and a controller electrically connected with the first power mechanism, the second power mechanism and the ion cutting mechanism is further arranged on the frame. When the pipe fitting cutting device works, the pipe fitting is clamped through the clamp mechanism, the ion cutting mechanism performs intersecting line cutting on the pipe fitting, the first power mechanism drives the clamp mechanism to rotate, and the second power mechanism drives the ion cutting mechanism to horizontally move.

In this embodiment, the ion cutting mechanism includes the ion cutting head, wears to be equipped with the guide arm on the ion cutting head, is provided with the fixing base at the guide arm both ends, and the fixing base is fixed in the frame, is provided with the deflector below the guide rail, is provided with the S-shaped guide way on the deflector, S-shaped guide way one end is sealed, and one end opening, ion cutting head card are provided with the rack portion with second power unit complex at the deflector tip in the S-shaped guide way, are provided with the guide block in the deflector both sides, are provided with the guide rail with guide block complex below the deflector. When the ion cutting machine works, the second power mechanism is meshed with the rack part, the second power mechanism rotates to drive the guide plate to move horizontally, so that the ion cutting head moves in the S-shaped guide groove relative to the guide plate, meanwhile, the ion cutting head moves on the guide rod along the axial direction of the guide rod, and in the horizontal movement process of the guide plate, the guide block is matched with the guide rail to perform guide matching.

In this embodiment, fixture mechanism includes the anchor clamps body, all is provided with the mounting panel in anchor clamps body both sides, is provided with the base below the mounting panel, and the base is fixed in the frame, is provided with the bearing that is used for supporting the mounting panel on the base, is provided with first gear at the mounting panel side, is provided with the connecting rod that is used for connecting anchor clamps body, mounting panel and drive mechanism as an organic whole on the anchor clamps body, mounting panel and drive mechanism. When the pipe fitting clamping device works, a pipe fitting is clamped through the clamp body, the clamp body is fixed on the mounting plate through the connecting rod, the mounting plate is erected and supported on a bearing of the base, the first gear is connected with the first power mechanism, the first power mechanism drives the first gear to rotate, the first gear drives the mounting plate to rotate, the mounting plate rotates and drives the clamp body and the pipe fitting clamped by the clamp body to rotate around a shaft, when the mounting plate rotates, the bearing can play a supporting role, and the periphery of the mounting plate can also rotate relative to the bearing. The fixture body, the mounting plate and the first gear are connected into a whole through the connecting rod, the bearing on the base is erected, and when the fixture goes wrong, the fixture is convenient to detach and replace.

In this embodiment, the anchor clamps body includes the mount, is provided with two gliding V templates of mount relatively on the mount, is provided with the regulation pole that is used for adjusting the V template and reciprocates between V template and mount, is provided with the scale that is used for observing the V template and removes the stroke on the mount, adopts threaded connection between regulation pole and the mount. Two V templates are installed in opposite directions, and through the rotation adjusting rod, and then adjust the interval between two V templates, and then make the V template live with the pipe fitting centre gripping, can observe the distance between the V template through the scale.

In this embodiment, the base includes the splint, is provided with the crack portion in splint middle part, and the bearing is fixed in the crack portion, and the mounting panel lower extreme inserts the crack, supports on the bearing. The mounting plate is limited through the crack, and the mounting plate is prevented from moving along the axial direction of the pipeline.

In this embodiment, the first power mechanism includes a first motor, and a second gear engaged with the first gear is disposed on an output shaft of the first motor.

In this embodiment, the second power mechanism includes a second motor, and a third gear engaged with the rack portion is provided on an output shaft of the second motor.

In this embodiment, be provided with the pipe fitting support frame at the ion cutting mechanism lower extreme, the pipe fitting support frame includes the support body, is provided with the backup pad on the support body. The support frame is fixed in the frame, and the pipe fitting support frame can support the pipe fitting front end.

The specific implementation process comprises the following steps: (1) placing the pipe fitting on a clamp mechanism, and clamping the pipe fitting through the clamp mechanism; (2) the controller controls the second motor to reset to drive the guide plate to reset, so that the ion cutting head is positioned at the opening of the S-shaped guide groove, and the lower end of the ion cutting head is propped against the surface of the pipe fitting; (3) and then the first motor of the controller hole, the second motor and the ion cutting head are started, the first motor is started to drive the clamp mechanism and the pipe fitting to rotate around the central shaft of the pipe fitting, the second motor rotates to drive the guide plate to move, the guide plate moves in the S-shaped guide groove relative to the guide plate in the moving process, the ion cutting head slides on the guide rod along the axial direction of the guide rod through the guidance of the S-shaped guide groove, and when the ion cutting head relatively moves to the closed end of the S-shaped guide groove from the opening of the S-shaped guide groove, the ion cutting head rotates forward by a certain angle and rotates backward by a certain angle in cooperation with the first motor, so that the lower end of the ion cutting head finishes cutting the intersecting line of.

Above-mentioned operation flow and software and hardware configuration only do as the preferred embodiment of the utility model discloses a not therefore restrict the patent scope of the utility model, all utilize the utility model discloses the equivalent transform of doing of description and attached drawing content, or directly or indirectly use in relevant technical field, all the same reason is included in the patent protection scope of the utility model.

Claims

1. A pipe ionic cutter, comprising: the pipe fitting cutting machine comprises a frame, wherein a clamp mechanism used for clamping a pipe fitting is arranged on the frame, an ion cutting mechanism used for performing intersecting line cutting on the pipe fitting is arranged above the clamp mechanism, a first power mechanism used for driving the clamp mechanism to rotate is arranged at the lower end of the clamp mechanism, a second power mechanism used for driving the ion cutting mechanism to rotate is arranged beside the ion cutting mechanism, and a controller electrically connected with the first power mechanism, the second power mechanism and the ion cutting mechanism is further arranged on the frame.

2. The tube ionic cutter of claim 1, wherein: the ion cutting mechanism comprises an ion cutting head, a guide rod penetrates through the ion cutting head, fixing seats are arranged at two ends of the guide rod and fixed on the frame, a guide plate is arranged below the guide rail, an S-shaped guide groove is formed in the guide plate, one end of the S-shaped guide groove is closed, the other end of the S-shaped guide groove is open, the ion cutting head is clamped in the S-shaped guide groove, a rack portion matched with a second power mechanism is arranged at the end portion of the guide plate, guide blocks are arranged on two sides of the guide plate, and a guide rail matched with the guide blocks is arranged below the guide plate.

3. The tube ionic cutter of claim 2, wherein: the fixture mechanism comprises a fixture body, mounting plates are arranged on two sides of the fixture body, a base is arranged below the mounting plates, a bearing used for supporting the mounting plates is arranged on the base, a first gear is arranged beside the mounting plates, and connecting rods used for connecting the fixture body, the mounting plates and the transmission mechanisms into a whole are arranged on the fixture body, the mounting plates and the transmission mechanisms.

4. The tube ionic cutter of claim 3, wherein: the fixture body comprises a fixing frame, two V-shaped plates capable of sliding relative to the fixing frame are arranged on the fixing frame, an adjusting rod used for adjusting the V-shaped plates to move up and down is arranged between the V-shaped plates and the fixing frame, scale marks used for observing the moving stroke of the V-shaped plates are arranged on the fixing frame, and the adjusting rod is connected with the fixing frame through threads.

5. The tube ionic cutter of claim 4, wherein: the base includes splint, is provided with the crack portion in splint middle part, and the bearing is fixed in the crack portion, and the crack is inserted to the mounting panel lower extreme, supports on the bearing.

6. The tube ionic cutter of claim 5, wherein: the first power mechanism comprises a first motor, and a second gear meshed with the first gear is arranged on an output shaft of the first motor.

7. The tube ionic cutter of claim 6, wherein: the second power mechanism comprises a second motor, and a third gear meshed with the rack part is arranged on an output shaft of the second motor.

8. The tube ionic cutter of claim 7, wherein: the lower end of the ion cutting mechanism is provided with a pipe fitting support frame, the pipe fitting support frame comprises a frame body, and a support plate is arranged on the frame body.