CN210374594U

CN210374594U - Magnesium alloy smelting device

Info

Publication number: CN210374594U
Application number: CN201921215811.8U
Authority: CN
Inventors: 魏楷宜; 魏佩宏; 张亚运; 魏晓杰
Original assignee: Taiyuan Huayintai Alloy Co ltd
Current assignee: Taiyuan Huayintai Alloy Co ltd
Priority date: 2019-07-30
Filing date: 2019-07-30
Publication date: 2020-04-21
Anticipated expiration: 2029-07-30

Abstract

The utility model discloses a device is smelted to magnesium alloy comprises smelting furnace and controller, the smelting furnace includes furnace body and furnace base, be equipped with the heating seat on the furnace base, the furnace body is fixed in on the heating seat, the furnace body top is equipped with the bell, the furnace body side is equipped with monitoring facilities, gas protection device and calandria, be equipped with electronic valve on the calandria, the controller outside is equipped with LCD screen and thermovent, inside electric power groove and the equipment groove of being equipped with of controller, be equipped with the baffle between electric power groove and the equipment groove, the electric power inslot is equipped with the power. This smelting furnace adopts the mode of communication equipment control, and the effectual control panel who has avoided on the traditional button controller appears the button and damages the problem that leads to unable smelting, and when using, the staff only need download corresponding APP software through communication equipment, realizes control through the virtual controller on the APP software, has effectively improved the intellectuality of furnace body control.

Description

Magnesium alloy smelting device

Technical Field

The utility model relates to an alloy melting equipment technical field specifically is a magnesium alloy melting device.

Background

The magnesium alloy melting device is a magnesium alloy melting heat preservation furnace which is a special magnesium alloy melting heat preservation device, the existing melting furnace is provided with a gas protection system and is mainly used in industries such as magnesium alloy die casting, the working temperature is 750 ℃ at most, the electromagnetic stirring function is realized during working, the components of alloy liquid can be uniform, crystal grains can be refined, and the product performance can be improved; in addition, the method has the characteristics of low price, stable operation, simple operation and maintenance, low use cost and the like, and scrap returns can be used in production. The equipment is particularly suitable for the magnesium alloy die-casting industry, and has the highest cost performance in similar magnesium alloy die-casting peripheral equipment.

Present smelting furnace all realizes the control to furnace body and equipment through control panel on the controller, and the last button of control panel is mostly plastics material and rubber constitution, and long-term extrusion causes the button spring to relax easily, also increases the button simultaneously and damages the probability, to the controller that the button damaged, need wholly dismantle the reconnection of and the circuit to control panel to cause the loaded down with trivial details of maintenance flow, also delayed the process of smelting.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

The utility model provides a not enough to prior art, the utility model provides a device is smelted to magnesium alloy has solved the controller of button structure, and the long-term extrusion of button causes the button spring easily to relax, also can increase the damage probability of button simultaneously, to the controller that the button damaged, needs to wholly dismantle the reconnection of and the circuit to control panel to cause the loaded down with trivial details of maintenance flow, also delayed the process of smelting.

(II) technical scheme

In order to achieve the above purpose, the utility model discloses a following technical scheme realizes: a magnesium alloy smelting device comprises a smelting furnace and a controller, wherein the smelting furnace comprises a furnace body and a furnace base, the furnace base is provided with a heating base, the furnace body is fixed on the heating base, the top of the furnace body is provided with a furnace cover, the side end of the furnace body is provided with a monitoring device, a gas protection device and a calandria, the calandria is provided with an electronic valve, the controller is externally provided with a liquid crystal screen and a heat dissipation port, the controller is internally provided with a power groove and an equipment groove, a clapboard is arranged between the electric power groove and the equipment groove, a power supply is arranged in the electric power groove, a control mainboard and an information transmitter are arranged in the equipment groove, the power supply is characterized in that one end of the power supply is connected with an external power supply, the other end of the power supply is connected with a control mainboard, and the control mainboard is respectively connected with the information transmitter, the liquid crystal display, the electronic valve, the gas protection device, the monitoring equipment and the heating seat through an integrated line.

Preferably, the information transmitter is a wireless signal transmitter, the information transmitter is remotely connected with the control terminal through a network, and the control terminal is remotely connected with the communication equipment through the network.

Preferably, the control mainboard is a PCB integrated circuit board, the control mainboard is provided with a power connection port, an I/O connection port, a network connection port and a processing chip, the I/O connection port is an integrated port, the power connection port, the I/O connection port, the network connection port and the processing chip are all welded on a printed circuit of the control mainboard, and the processing chip is connected with the I/O connection port through a data line.

Preferably, the processing chip is a CPU chip, the type of the processing chip is MAX1711, and the processing chip is provided with an information transmission module, an information conversion module, an equipment control module, a heating control module, a display demodulation module and a WIFI module.

Preferably, the inside of an integrated line connected with the control mainboard is composed of a power line and a data line, and an anti-corrosion heat-insulation coating layer is arranged on an outer rubber sleeve of the integrated line.

(III) advantageous effects

The utility model provides a magnesium alloy smelting device. The method has the following beneficial effects:

this smelting furnace adopts the mode of communication equipment control, and the effectual control panel who has avoided on the traditional button controller appears the button damage and leads to the problem that can't be smelted, and the controller mainly passes through the remote information exchange of network realization and communication equipment by control terminal, and when using, the staff only need download corresponding APP software through communication equipment, realizes control through the virtual controller on the APP software, has effectively improved the intellectuality of furnace body control.

Drawings

FIG. 1 is a schematic view of the overall connection structure of the present invention;

FIG. 2 is a schematic diagram of the internal structure of the controller of the present invention;

fig. 3 is a schematic control flow diagram of the present invention.

In the figure, a furnace body-1, a controller-2, a furnace base-3, a heating base-4, a monitoring device-5, a gas protection device-6, a furnace cover-7, a discharge pipe-8, an electronic valve-9, a liquid crystal screen-10, a heat dissipation port-11, an electric power groove-12, a device groove-13, a power supply-14, a control mainboard-15 and an information transmitter-16.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-3, an embodiment of the present invention provides a technical solution: the utility model provides a magnesium alloy melting device, comprises smelting furnace and controller 2, the smelting furnace includes furnace body 1 and furnace base 3, be equipped with heating seat 4 on the furnace base 3, furnace body 1 is fixed in on heating seat 4, furnace body 1 top is equipped with bell 7, furnace body 1 side is equipped with monitoring facilities 5, gas protection device 6 and calandria 8, be equipped with electronic valve 9 on the calandria 8, controller 2 outside is equipped with LCD screen 10 and thermovent 11, controller 2 inside is equipped with electric power groove 12 and equipment groove 13, be equipped with the baffle between electric power groove 12 and the equipment groove 13, be equipped with power supply 14 in the electric power groove 12, be equipped with control mainboard 15 and information transmission ware 16 in the equipment groove 13, power supply 14 one end is connected with external power supply, the power supply 14 other end is connected with control mainboard 15, control mainboard 15 passes through the integrated line respectively with information transmission ware 16, The liquid crystal screen 10, the electronic valve 9, the gas protection device 6, the monitoring device 5 and the heating seat 4 are connected.

The information transmitter 16 is a wireless signal transmitter, the information transmitter 16 is remotely connected with a control terminal through a network, and the control terminal is remotely connected with a communication device through the network. The remote information transmission is realized through the control terminal.

The control mainboard 15 is a PCB integrated circuit board, be equipped with power connection port, IO connection port, network connection port and processing chip on the control mainboard 15, IO connection port is integrated form port, power connection port, IO connection port, network connection port and processing chip all fuse welding on the printed circuit of control mainboard 15, processing chip passes through the data line and is connected with IO connection port. The control mainboard realizes the integrated control of the equipment.

The processing chip is a CPU chip, the type of the processing chip is MAX1711, and the processing chip is provided with an information transmission module, an information conversion module, an equipment control module, a heating control module, a display demodulation module and a WIFI module. The processing chip realizes the transmission of the device execution information.

The inside of the integrated line connected with the control mainboard 15 is composed of a power line and a data line, and an anti-corrosion heat-insulation coating layer is arranged on the outer rubber sleeve of the integrated line. The complexity of monomer circuit connection has been simplified to the integrated line, and the anticorrosion thermal-insulated dope layer has effectually improved the corrosion resistance and the heat-proof quality of integrated line, has strengthened the protection to integrated inner line.

The working principle is as follows: before smelting, at first download corresponding APP software through communication equipment (cell-phone, panel computer), the power of reconnection controller 2, can carry out the smelting operation, when smelting, open the bell 7 of furnace body 1, put into furnace body 1 with magnesium and the metal that fuses together, virtual controller on the APP software, start corresponding equipment respectively, executive information passes through network transmission to control terminal, control terminal passes through network transmission to the information transmission ware 16 on the controller 2, information transmission ware 16 can be with information transmission to the processing chip of control mainboard 15, analyze information and transmit the information after the analysis to corresponding equipment respectively through processing chip, can realize the operation after equipment received information, mode through remote control, effectual intelligent control that has realized.

The utility model discloses a furnace body 1, a controller 2, a furnace base 3, a heating base 4, a monitoring device 5, a gas protection device 6, a furnace cover 7, a calandria 8, an electronic valve 9, a liquid crystal screen 10, a heat dissipation port 11, an electric power groove 12, an equipment groove 13, a power supply 14, a control mainboard 15, an information transmitter 16, all parts are universal standard parts or parts known by technicians in the field, the structure and principle of the parts can be known by technicians through technical manuals or conventional experimental methods, the problem solved by the utility model is that the controller of a button structure easily causes the button spring to be loose due to long-term extrusion of the button, meanwhile, the probability of button damage is increased, the controller of the button damage needs to integrally disassemble a control panel and reconnect a circuit, thereby causing the complexity of maintenance flow and delaying the smelting process, the smelting furnace adopts a communication device control mode, effectual control panel who has avoided on the traditional button controller appears the button and damages the problem that leads to unable smelting, and the controller mainly passes through the remote information exchange of network realization and communication equipment by control terminal, and when using, the staff only need download corresponding APP software through communication equipment, realizes control through the virtual controller on the APP software, has effectively improved the intellectuality of furnace body control.

The basic principles and the main features of the invention and the advantages of the invention have been shown and described above, it will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, but that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. A magnesium alloy smelting device is characterized in that: the device comprises a smelting furnace and a controller (2), wherein the smelting furnace comprises a furnace body (1) and a furnace base (3), a heating base (4) is arranged on the furnace base (3), the furnace body (1) is fixed on the heating base (4), a furnace cover (7) is arranged at the top of the furnace body (1), monitoring equipment (5), a gas protection device (6) and a pipe bank (8) are arranged at the side end of the furnace body (1), an electronic valve (9) is arranged on the pipe bank (8), a liquid crystal screen (10) and a heat dissipation opening (11) are arranged outside the controller (2), a power groove (12) and an equipment groove (13) are arranged inside the controller (2), a partition plate is arranged between the power groove (12) and the equipment groove (13), a power supply (14) is arranged in the power groove (12), a control main board (15) and an information transmitter (16) are arranged in the equipment groove (13), the power supply (14) one end is connected with external power supply, the power supply (14) other end is connected with control mainboard (15), control mainboard (15) are connected with information transmission ware (16), LCD screen (10), electronic valve (9), gas protection device (6), monitoring facilities (5) and heating seat (4) respectively through the integrated line.

2. The magnesium alloy melting apparatus according to claim 1, wherein: the information transmitter (16) is a wireless signal transmitter, the information transmitter (16) is remotely connected with the control terminal through a network, and the control terminal is remotely connected with the communication equipment through the network.

3. The magnesium alloy melting apparatus according to claim 1, wherein: the control mainboard (15) is a PCB integrated circuit board, the control mainboard (15) is provided with a power supply connection port, an I/O connection port, a network connection port and a processing chip, the I/O connection port is an integrated port, the power supply connection port, the I/O connection port, the network connection port and the processing chip are all welded on a printed circuit of the control mainboard (15), and the processing chip is connected with the I/O connection port through a data line.

4. A magnesium alloy melting apparatus as claimed in claim 3, wherein: the processing chip is a CPU chip, the type of the processing chip is MAX1711, and the processing chip is provided with an information transmission module, an information conversion module, an equipment control module, a heating control module, a display demodulation module and a WIFI module.

5. The magnesium alloy melting apparatus according to claim 1, wherein: the interior of an integrated line connected with the control main board (15) is composed of a power line and a data line, and an anti-corrosion heat-insulation coating layer is arranged on an outer rubber sleeve of the integrated line.