CN210368267U

CN210368267U - Batch cloth preshrinking machine

Info

Publication number: CN210368267U
Application number: CN201921167022.1U
Authority: CN
Inventors: 马术远
Original assignee: Individual
Current assignee: Individual
Priority date: 2019-07-22
Filing date: 2019-07-22
Publication date: 2020-04-21
Anticipated expiration: 2029-07-22

Abstract

The utility model discloses a batch cloth preshrinking machine, which provides a wetting water source through an external hot water vapor generation and pressurization conveying device, avoids the production difficulty, safety risk and high cost brought by water and electricity integration and element integration, realizes flexible adjustment of treatment efficiency by adjusting the running speed of a speed regulating motor, is convenient for debugging the preshrinking treatment effect of different material cloth, has wide application range, realizes the rewinding rework function by switching the running direction of the speed regulating motor and a roller transmission structure, is in practical lamination, enhances product control, realizes automatic arrangement and regular stacking of cloth through a swing rod device and a hopper structure, accelerates moisture air drying of the cloth after pretreatment, the cloth runs stably and smoothly, the preshrinking treatment mechanism has good heat preservation effect, double-side steam inlet and water discharge, two sides of the cloth are simultaneously wetted, steam outlet holes are uniformly distributed, the width size is reasonable, the humidifying effect is uniform, the high-quality high-efficiency shrink-proof treatment of the whole batch of cloth is realized, and the production benefit of the clothes is promoted.

Description

Batch cloth preshrinking machine

Technical Field

The utility model relates to a fabric preshrinking equipment field, in particular to whole batch cloth preshrinking machine.

Background

When the dried fabric is wetted by water in a loose state, the size of the dried fabric is obviously shrunk, so that the fabric needs to be shrunk in advance through a shrink-proof treatment by a pre-shrinking machine before being made into finished clothes, and the clothes made of the fabric have stable properties and shapes.

Cloth among the prior art preshrinking machine adopts the wet cloth of heating water vapor mostly, contains feed mechanism, humidification mechanism and unloading mechanism, has the following problem:

1. a water tank pump and a heating unit are generally arranged in the humidifying mechanism, the structure is complex, the cost is high, water and electricity are integrated, and certain safety risk exists;

2. the cloth running structure lacks of excellent design, high-efficiency treatment of a whole batch of cloth is difficult to meet, and a blanking mechanism cannot automatically finish the cloth and needs subsequent equipment or manual finishing;

3. the humidifying effect is not uniform, the shrink-proof treatment is not good, and the cloth quality is influenced.

SUMMERY OF THE UTILITY MODEL

In order to overcome the defects of the prior art, the utility model provides a batch cloth preshrinking machine, low cost, rich functions, safety and stability, high shrink-proof treatment efficiency and good quality.

In order to achieve the above object, the technical solution of the present invention is: the utility model provides a whole batch of cloth preshrinking machine, includes the frame and sets up guide in the frame and is drawn into mechanism, preshrinking processing agency, ejection of compact arrangement structure, wherein:

the guide rolling-in mechanism comprises a pair of guide rollers and a pair of rolling rollers which are parallel to each other, the guide rollers and the rolling rollers are both arranged between two sides of the upper end of the rack, a gap is formed between the pair of rolling rollers, a first synchronizing wheel is arranged on one side of each of the pair of rolling rollers, a second synchronizing wheel is arranged on the other side of each of the pair of rolling rollers, and the pair of guide rollers are respectively arranged on two sides above the pair of rolling rollers;

the pre-shrinking mechanism comprises a pair of parallel and opposite heat-insulating outer plates and a pair of steel grating plates fixed on the inner sides of the pair of heat-insulating outer plates respectively, the pair of heat-insulating outer plates are fixed between two sides of the middle part of the frame, the heat-insulating outer plates are made of stainless steel plates, asbestos is filled in the heat-insulating outer plates, the steel grating plates are made of stainless steel square pipes, the inner parts of the steel grating plates are communicated with each other, water passing plates are arranged on two sides between the pair of heat-insulating outer plates, a closed cavity is formed in each water passing plate, each water passing plate is made of a stainless steel plate, a steam inlet and a plurality of water outlets are formed in the middle part and the lower end of the side wall of each water passing plate, the upper ends, the middle parts and the lower ends of two sides of the pair of steel grating plates are communicated with;

the discharging and sorting mechanism comprises a hopper and a swing rod device, the hopper is fixed between two sides of the bottom of the rack, the upper opening and the lower opening of the hopper are in a rectangular funnel shape, the lower end of the hopper is contracted to form a strip-shaped long opening, hanging rods extend upwards from the middle parts of the upper edges of two sides of the hopper, the upper ends of the hanging rods are hinged to the rack, the swing rod device comprises a bearing seat fixed on the rack and a rotating shaft arranged in the bearing seat, one end of the rotating shaft is provided with a third synchronizing wheel, the other end of the rotating shaft vertically extends out of a rotating rod, and a;

the pair of winding rollers are separated by a gap, the pair of steel grating plates are separated by a gap and the strip-shaped long openings are sequentially opposite up and down, a motor controller and a speed regulating motor are arranged on the rack, the motor controller is connected with and controls the speed regulating motor, the speed regulating motor and the pair of first synchronizing wheels are arranged on one side of the rack, the oscillating bar device and the pair of second synchronizing wheels are arranged on the other side of the rack, and the speed regulating motor and the pair of first synchronizing wheels, the pair of second synchronizing wheels and the third synchronizing wheels are connected and driven through synchronous belts.

Preferably, the steam outlet is a circular hole with the diameter of 1.5-2.0 mm.

Preferably, the outer wall of the winding roller is coated with grain rubber.

Preferably, the steam inlet and the water outlet extend outwards to form connecting pipes, and valves are arranged on the connecting pipes.

Preferably, the hopper is vertically extended downwards at the strip-shaped long opening to form a straight cylinder part.

Preferably, the motor controller is provided with an electric switch button, a forward and reverse rotation switching toggle button and a rotating speed adjusting knob.

Preferably, a first protective cover is covered between the speed regulating motor and the pair of first synchronous wheels.

Preferably, a second protective cover covers a pair of the second synchronizing wheel and the third synchronizing wheel.

Preferably, the swing rod device is covered with a third protection cover.

Due to the application of the above technical scheme, compared with the prior art, the utility model has the following advantages

Has the advantages that:

1. the device provides a wetting water source through an external hot water vapor generation and pressurization conveying device, does not contain an electric heating mechanism, avoids the production difficulty, safety risk and high cost caused by water and electricity integration and element integration, meets the actual requirements of a large number of small and medium-sized manufacturers, and does not decrease and increase the market competitiveness;

2. the cloth operation structure is novel in design and innovative in function, the flexible adjustment of the treatment efficiency is realized by adjusting the operation speed of the speed regulating motor, the debugging of the pre-shrinking treatment effect of different cloth materials is facilitated, the application range is wide, the rewinding and reworking functions are realized by switching the operation direction of the speed regulating motor and the transmission structure of the winding roller, the actual lamination is realized, the product control is enhanced, the automatic arrangement and regular stacking of the cloth materials are realized by the swing rod device and the hopper structure, and the moisture air drying of the pretreated cloth materials is accelerated;

3. the cloth runs stably and smoothly, the pre-shrinking treatment mechanism has good heat preservation effect, steam enters from two sides and is drained, the two sides of the cloth are wetted simultaneously, the steam outlet holes are uniformly distributed, the diameter and the width are reasonable in size, the humidifying effect is uniform, the high-quality and high-efficiency shrink-proof treatment of the whole batch of cloth is realized, and the production benefit of the clothes is promoted to be improved;

4. the whole size is less, and the focus is balanced, and stable in structure, the component easily obtains, the production of being convenient for, arrange rationally, has reduced the production degree of difficulty and cost through excellent structural design, but has guaranteed work efficiency, quality and operability, possesses very big economic value.

Drawings

Fig. 1 is a schematic structural diagram of the present embodiment.

Fig. 2 is a plan view of the pre-shrinking processing mechanism in this embodiment.

Fig. 3 is a perspective view of a steel grating plate in this embodiment.

Fig. 4 is a schematic structural diagram of the pre-shrinking processing mechanism in the present embodiment.

Fig. 5 is a front view of the motor controller in the present embodiment.

Fig. 6 is a schematic diagram of the working principle of the discharging and sorting mechanism in the embodiment.

Fig. 7 is a schematic view illustrating that a whole batch of cloth is placed on a pair of winding rollers for unwinding in the present embodiment.

Fig. 8 is a schematic view of the entire batch of cloth placed on a pair of winding rollers for winding in the present embodiment.

Fig. 9 is a schematic view illustrating that the entire batch of cloth is unreeled sequentially through the guide roller and the winding roller in this embodiment.

In the figure: 1. a frame; 2. a guide roller; 3. a winding roller; 4. a first synchronizing wheel; 5. a second synchronizing wheel; 6. a heat preservation outer plate; 7. a steel grating plate; 8. a water passing plate; 9. a steam inlet; 10. a water outlet; 11. a steam outlet; 12. a hopper; 13. a strip-shaped long opening; 14. a boom; 15. a bearing seat; 16. a rotating shaft; 17. a third synchronizing wheel; 18. rotating the rod; 19. a draw bar; 20. a motor controller; 21. a speed-regulating motor; 22. grain surface rubber; 23. a connecting pipe; 24. a valve; 25. a straight tube portion; 26. a power switch button is connected; 27. a forward and reverse rotation switching toggle; 28. a rotation speed adjusting knob; 29. a first shield; 30. a second shield; 31. and a third protection cover.

Detailed Description

The following detailed description is made in conjunction with specific embodiments of the present invention:

with reference to fig. 1 to 9, the present embodiment is a batch cloth pre-shrinking machine, which includes a frame 1, and a material guiding and winding mechanism, a pre-shrinking processing mechanism, and a discharging and arranging structure disposed on the frame 1, wherein:

the guide rolling-in mechanism comprises a pair of guide rollers 2 and a pair of rolling rollers 3 which are parallel to each other, the guide rollers 2 and the rolling rollers 3 are both arranged between two sides of the upper end of the rack 1, the pair of rolling rollers 3 are adjacent and separated by a gap, a first synchronizing wheel 4 is arranged on one side of each of the pair of rolling rollers 3, a second synchronizing wheel 5 is arranged on the other side of each of the pair of rolling rollers 3, and the pair of guide rollers 2 are respectively arranged on two sides above the pair of rolling rollers;

the pre-shrinking treatment mechanism comprises a pair of parallel and opposite heat preservation outer plates 6 and a pair of steel grating plates 7 respectively fixed on the inner sides of the pair of heat preservation outer plates 6, the pair of heat preservation outer plates 6 are both fixed between the two sides of the middle part of the frame 1, the heat preservation outer plates 6 are made of stainless steel plates, asbestos (shown as a shadow filling part in figure 4) is filled in the heat preservation outer plates, the steel grating plates 7 are made of stainless steel square pipes, the inner parts of the stainless steel square pipes are communicated, water passing plates 8 are arranged on the two sides between the pair of heat preservation outer plates 6, a closed cavity is formed in the water passing plates 8, the middle part and the lower end of the side wall are respectively provided with a steam inlet 9 and a plurality of water outlets 10, the upper end, the middle part and the lower end of two sides between the pair of steel grating plates 7 are mutually communicated through a stainless steel square tube and are communicated to the water passing plate 8 together, and a plurality of steam outlets 11 which are uniformly arranged are arranged on the steel grating plates 7 along the end surfaces of the stainless steel square tube;

the discharging and sorting mechanism comprises a hopper 12 and a swing rod device, the hopper 12 is fixed between two sides of the bottom of the rack 1, the upper opening and the lower opening of the hopper 12 are in a rectangular funnel shape, the lower end of the hopper is contracted to form a strip-shaped long opening 13, a hanging rod 14 extends upwards from the middle part of each of two sides of the hopper 12, the upper end of the hanging rod 14 is hinged on the rack 1, the swing rod device comprises a bearing seat 15 fixed on the rack 1 and a rotating shaft 16 arranged in the bearing seat 15, one end of the rotating shaft 16 is provided with a third synchronizing wheel 17, the other end of the rotating shaft extends vertically to form a swing rod 18;

the pair of winding rollers 3 are separated by a gap, the pair of steel grating plates 7 are separated by a gap and the strip-shaped long opening 13 are sequentially opposite up and down, the rack 1 is provided with a motor controller 20 and a speed regulating motor 21, the motor controller 20 is connected with and controls the speed regulating motor 21, the speed regulating motor 21 and the pair of first synchronizing wheels 4 are arranged on one side of the rack 1, the swing rod device and the pair of second synchronizing wheels 5 are arranged on the other side of the rack 1, and the speed regulating motor 21 and the pair of first synchronizing wheels 4, the pair of second synchronizing wheels 5 and the third synchronizing wheels 17 are connected and driven through synchronous belts.

In this embodiment:

the steam outlets 11 are round holes with the diameter of 1.5-2.0mm, and the distance between every two adjacent steam outlets 11 in the vertical direction and the horizontal direction is consistent, so that hot water steam is sprayed out to uniformly wet the surface of the cloth, and the proper amount of water is quickly evaporated;

the outer wall of the winding roller 3 is coated with the grain rubber 22 for increasing the friction between the surface of the winding roller 3 and the surface of the cloth, so that the cloth is smoothly wound and unwound;

the steam inlet 9 and the water outlet 10 both extend outwards to form a connecting pipe 23, a valve 24 is arranged on the connecting pipe 23, the steam inlet 9 is externally connected with a hot water steam generating and pressurizing conveying device through the connecting pipe 23, the hot water steam is condensed into water and flows out from the water inlet 10 and the water outlet 23 through the connecting pipe 23, and the valve 24 is used for controlling the on-off of each connecting pipe 23 so as to regulate and control the positions and the quantity of steam inlet and water outlet;

the hopper 12 vertically extends downwards at the strip-shaped long opening 13 to form a straight cylinder part 25, so that cloth can smoothly pass through the straight cylinder part and the blanking is regular;

the motor controller 20 is provided with an electric switch button 26, a forward and reverse rotation switching toggle button 27 and a rotating speed adjusting knob 28 which are respectively used for controlling the on-off, the rotation direction and the rotating speed of the speed adjusting motor 21, and the cooperation of the motor controller 20 and the speed adjusting motor 21 realizes the flexible adjustment of the whole batch of cloth processing efficiency and the realization of the rewinding and reworking functions;

a first protective cover 29 is covered between the speed regulating motor 21 and the pair of first synchronizing wheels 4, a second protective cover 30 is covered between the pair of second synchronizing wheels 5 and the third synchronizing wheels 17, and a third protective cover 31 is covered between the oscillating bar device and the cage, so that the safety of equipment operation is ensured.

The working principle of the embodiment is as follows: before the equipment is operated, a connecting pipe 23 of an air inlet 9 is connected with a hot water steam generating and pressurizing conveying device, a water receiving container or a long pipe is directly placed below the connecting pipe 23 of a water outlet 10 for leading out water flow for recycling, a speed regulating motor 21 determines to turn and then to be electrically connected for operation, a pair of winding rollers 3 are sequentially driven to rotate in the same direction and a rotary rod 18 is driven to rotate, the rotary rod 18 drives a hopper 12 to swing back and forth through a draw rod 19, a whole batch of collected coiled cloth is placed between the pair of winding rollers 3, the self-turning direction is opposite to the turning direction of the winding rollers 3, the cloth is downwards unreeled through one winding roller 3, the cloth passes through a gap between the pair of steel grating plates 7, the hot water steam enters the pair of steel grating plates 7 through a water passing plate 8 and is sprayed out to the surface of the cloth from an air outlet 11, the cloth is wetted and contracted, part of water steam in the steel grating plates 7 is condensed into water to flow to the, the hopper 12 which swings back and forth drives the cloth which continuously descends, so that the drying of the cloth is accelerated, the cloth is regularly stacked, when the cloth is found to be not satisfactory in pre-shrinking treatment, the equipment is stopped to operate, the speed regulating motor 21 is switched to turn to restart, and therefore the cloth is wound from bottom to top so as to be reprocessed. In addition, the whole batch of cloth can also be placed outside the rack 1 and is unreeled and fed through the guide roller 2 and the reeling roller 3 in sequence.

The utility model discloses an innovation part is:

2. the cloth operation structure is novel in design and innovative in function, the flexible adjustment of the treatment efficiency is realized by adjusting the running speed of the speed regulating motor 21, the debugging of the pre-shrinking treatment effect of different cloth materials is facilitated, the application range is wide, the rewinding and reworking functions are realized by switching the running direction of the speed regulating motor 21 and the transmission structure of the winding roller 3, the actual lamination is realized, the product control is enhanced, the automatic arrangement and regular stacking of the cloth materials are realized by the swing rod device and the hopper 12 structure, and the moisture air drying of the pretreated cloth materials is accelerated;

3. the cloth runs stably and smoothly, the pre-shrinking treatment mechanism has good heat preservation effect, steam enters from two sides and is drained, the two sides of the cloth are wetted simultaneously, the steam outlets 11 are uniformly distributed, the diameter and the width are reasonable, the humidifying effect is uniform, the high-quality and high-efficiency shrink-proof treatment of the whole batch of cloth is realized, and the production benefit of the clothes is promoted to be improved;

The above embodiments are only for illustrating the technical concept and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and the protection scope of the present invention can not be limited thereby, and all equivalent changes or modifications made according to the spirit of the present invention should be covered by the protection scope of the present invention.

Claims

1. The utility model provides a whole batch cloth preshrinking machine which characterized in that: including frame (1) and set up guide on frame (1) and be drawn into mechanism, preshrinking processing mechanism, ejection of compact arrangement structure, wherein:

the guide rolling-in mechanism comprises a pair of guide rollers (2) and a pair of rolling rollers (3) which are parallel to each other, the guide rollers (2) and the rolling rollers (3) are arranged between two sides of the upper end of the rack (1), a gap is formed between the pair of rolling rollers (3) which are adjacent, a first synchronizing wheel (4) is arranged on one side of each rolling roller (3), a second synchronizing wheel (5) is arranged on the other side of each rolling roller (3), and the guide rollers (2) are arranged on two sides above the pair of rolling rollers (3) respectively;

the pre-shrinking mechanism comprises a pair of parallel and opposite heat-insulating outer plates (6) and a pair of steel grating plates (7) fixed on the inner sides of the pair of heat-insulating outer plates (6) respectively, the pair of heat-insulating outer plates (6) are fixed between the two sides of the middle part of the frame (1), the heat-insulating outer plates (6) are made of stainless steel plates, asbestos is filled in the heat-insulating outer plates, the steel grating plates (7) are made of stainless steel square pipes, the interiors of the steel grating plates are communicated with each other, water passing plates (8) are arranged on the two sides between the pair of heat-insulating outer plates (6), closed cavities are formed in the water passing plates (8), the water passing plates (8) are made of stainless steel plates, steam inlets (9) and a plurality of water outlets (10) are formed in the middle parts and the lower ends of the side walls respectively, the upper ends, the middle parts and the lower ends of the two sides between the pair of, a plurality of steam outlets (11) which are uniformly arranged are formed in the steel grating plate (7) along the end face of the stainless steel square tube;

the discharging and arranging mechanism comprises a hopper (12) and a swing rod device, the hopper (12) is fixed between two sides of the bottom of the rack (1), the upper opening and the lower opening of the hopper (12) are in a rectangular funnel shape, the lower end of the hopper is bundled to form a strip-shaped long opening (13), hanging rods (14) upwardly extend from the middle parts of two sides of the hopper (12), the upper ends of the hanging rods (14) are hinged to the rack (1), the swing rod device comprises a bearing seat (15) fixed on the rack (1) and a rotating shaft (16) arranged in the bearing seat (15), one end of the rotating shaft (16) is provided with a third synchronizing wheel (17), the other end of the rotating shaft (16) vertically extends out of a rotary rod (18), and a traction rod (19) is hinged between the end of the;

it is a pair of be separated by the clearance between winding up roller (3), be separated by the clearance between a pair of steel grating board (7) and bar tang (13) relative from top to bottom in proper order, be equipped with motor controller (20) and buncher (21) in frame (1), motor controller (20) are connected and are controlled buncher (21), buncher (21) and a pair of first synchronizing wheel (4) all set up one side in frame (1), pendulum rod device and a pair of second synchronizing wheel (5) all set up opposite side in frame (1), buncher (21) and a pair of first synchronizing wheel (4) are within a definite time, a pair of second synchronizing wheel (5) and third synchronizing wheel (17) are all through synchronous belt connection and transmission.

2. The batch cloth preshrinking machine according to claim 1, wherein: the steam outlet (11) is a round hole with the diameter of 1.5-2.0 mm.

3. The batch cloth preshrinking machine according to claim 1, wherein: the outer wall of the winding roller (3) is coated with grain surface rubber (22).

4. The batch cloth preshrinking machine according to claim 1, wherein: and the steam inlet (9) and the water outlet (10) both extend outwards to form a connecting pipe (23), and a valve (24) is arranged on the connecting pipe (23).

5. The batch cloth preshrinking machine according to claim 1, wherein: the hopper (12) is vertically extended downwards at the strip-shaped long opening (13) to form a straight cylinder part (25).

6. The batch cloth preshrinking machine according to claim 1, wherein: and the motor controller (20) is provided with an electric switch button (26), a forward and reverse rotation switching toggle button (27) and a rotating speed adjusting knob (28).

7. The batch cloth preshrinking machine according to claim 1, wherein: a first protective cover (29) is covered between the speed regulating motor (21) and the pair of first synchronous wheels (4).

8. The batch cloth preshrinking machine according to claim 1, wherein: a second protective cover (30) is covered between the second synchronous wheel (5) and the third synchronous wheel (17).

9. The batch cloth preshrinking machine according to claim 1, wherein: and the swing rod device is covered with a third protection cover (31).