CN210358141U - A select sortation system for sweetmeat processing - Google Patents
A select sortation system for sweetmeat processing Download PDFInfo
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- CN210358141U CN210358141U CN201921011145.6U CN201921011145U CN210358141U CN 210358141 U CN210358141 U CN 210358141U CN 201921011145 U CN201921011145 U CN 201921011145U CN 210358141 U CN210358141 U CN 210358141U
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Abstract
The utility model discloses a sorting system for preserved fruit processing, which comprises a first conveyer belt, a leveling device, a vibration device, a second conveyer belt and a color sorter, wherein the leveling device is positioned in the middle of the first conveyer belt, the vibration device is positioned between the first conveyer belt and the second conveyer belt, and the second conveyer belt is positioned between the vibration device and the color sorter; the two sides of the first conveying belt are provided with first baffle plates, and the front end of the first conveying belt is provided with a feeding baffle plate; the leveling device comprises a first motor, a rotating shaft and a fixed seat, and second baffle plates are arranged on two sides of the second conveying belt; the color sorter comprises a rack and a self-cleaning background device, wherein the self-cleaning background device is fixedly arranged on the rack. The utility model discloses select categorised degree of automation low in the sweetmeat course of working to among the prior art, select categorised inefficiency, select categorised poor scheduling problem of effect to improve, the utility model has the advantages of degree of automation is high, select categorised efficient, select categorised effectual.
Description
Technical Field
The utility model relates to a sweetmeat processing technology field especially relates to a select classification system for sweetmeat processing.
Background
The preserved fruits are also called preserved fruits, fresh fruits and vegetables are used as raw materials, the preserved fruits are preserved by sugar or honey and then processed to prepare food, such as plum products, candied dates, preserved apricots and the like, which are preserved fruits which are popular in daily life of people, the processing process of the preserved fruits comprises the steps of fruit selection, cleaning, soaking, boiling, sorting, seasoning, packaging and the like, wherein the step of sorting is very important, spot fruits, dead fruits and rotten fruits exist in the fruit materials in the processing process of the preserved fruits, the size and the color of the fruit materials are different, the quality of the preserved fruits is seriously influenced if the sorting is not carried out, the spot fruits, dead fruits and rotten fruits in the fruit materials are removed after the step of sorting, and the preserved fruits are classified and processed according to the size and the color of the fruit materials, so that the quality of the preserved fruits is improved.
When picking and sorting fruit materials in the existing preserved fruit processing process, the fruit materials are poured on a material table firstly, then spot fruits, dead fruits and rotten fruits in the fruit materials are picked out manually, and the fruit materials are classified according to size and color through manual work, the fruit materials are piled up when poured on the material table, so that workers are not convenient to pick and sort the fruit materials, the spot fruits, dead fruits, rotten fruits and the like in the fruit materials are difficult to be completely picked, the automation degree of the whole picking and sorting process is low, the labor intensity of the workers is high, the picking and sorting efficiency is low, the picking and sorting effect is poor, and the product quality is low.
To above technical problem, the utility model discloses a select sortation system for sweetmeat fruit processing, the utility model has the advantages of degree of automation is high, workman low in labor strength, select categorised efficient, select categorised effectual, sweetmeat product quality height.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome prior art not enough, provide a select classification system for sweetmeat processing to it is low to solve among the prior art sweetmeat course of working and select categorised degree of automation, and workman intensity of labour is big, selects categorised inefficiency, selects categorised effect poor, sweetmeat product quality low grade technical problem, the utility model has the advantages of degree of automation is high, workman intensity of labour is low, select categorised efficient, select categorised effectual, sweetmeat product quality high.
The utility model discloses a following technical scheme realizes: the utility model discloses a sorting system for preserved fruit processing, which comprises a first conveyer belt, a leveling device, a vibration device, a second conveyer belt and a color sorter, wherein the leveling device is positioned in the middle of the first conveyer belt, the vibration device is positioned between the first conveyer belt and the second conveyer belt, the front end of the vibration device is positioned at the lower part of the first conveyer belt, the rear end of the vibration device is positioned at the upper part of the second conveyer belt, and the second conveyer belt is positioned between the vibration device and the color sorter; the two sides of the first conveying belt are provided with first baffle plates, and the front end of the first conveying belt is provided with a feeding baffle plate; the leveling device comprises a first motor, a rotating shaft and a fixed seat, the first motor and the rotating shaft are connected through belt transmission, the fixed seat is symmetrically installed in the middle of the two first baffle plates, sliding holes are formed in the side wall of the fixed seat, two ends of the rotating shaft respectively penetrate through the sliding holes to be rotatably connected with the connecting block, screw holes are formed in the top end of the fixed seat, threaded studs are arranged in the screw holes, the bottom ends of the threaded studs are fixedly connected with the connecting block, a rotating disc is installed at the top ends of the threaded studs, and rotating blades are further installed on the; second baffles are arranged on two sides of the second conveying belt; the color sorter comprises a frame and a self-cleaning background device, wherein the self-cleaning background device is fixedly arranged on the frame and is positioned below the end part of the second conveying belt. The color selector also comprises an image processing sensor, a light source, an operation processing system, a control system, an injection electromagnetic valve and the like. The color selector is equipment for automatically sorting out heterochromatic particles and particles with different sizes in particle materials by utilizing a photoelectric detection technology according to the difference of optical characteristics of the materials, and under a certain illumination condition, the reflection and the transmissivity of an object to light with specific wavelength are different. When fruit materials are conveyed to the color selector and then pass through the image processing sensor and the self-cleaning background device, under the action of the light source, the image processing sensor receives a synthesized light signal from the selected materials, so that the system generates an output signal, amplifies the output signal and transmits the amplified signal to the operation processing system, then the control system sends an instruction to drive the injection solenoid valve to act, and particles with different colors and different sizes are blown to different material cavities, so that the fruit materials are classified according to the sizes and the colors.
Further, in order to realize the automatic washing of the background device of look selection machine, improve the cleaning performance of background device, thereby improve the look selection effect of look selection machine, self-cleaning background device is including album dirty groove and background cylinder, the background cylinder is located the upper portion in album dirty groove, album dirty groove fixed mounting is at the middle part of frame, the both ends in album dirty groove are installed respectively at the both ends of background cylinder, the second motor is still installed to the one end of background cylinder, all be provided with the rubber scraper blade on two lateral walls in album dirty groove, the lower part of rubber scraper blade all is provided with the inlet tube, be provided with the nozzle on the inlet tube, the bottom in collection dirty groove still is provided with the drain pipe. When the sugar liquid and the peel fall on the background roller, the image processing sensor in the color sorter can be influenced to receive the synthesized optical signal of the selected material, the classification effect of the color sorter is influenced, when the self-cleaning background device is self-cleaned, the second motor drives the background roller to rotate, the water inlet pipe enters water, the nozzle on the water inlet pipe sprays water to the surface of the background roller, the rubber scraper can scrape the sugar liquid and the peel on the surface of the background roller at the moment, and the cleaned sewage is discharged through the drain pipe in the sewage collecting tank.
Further, in order to make the fruit class material fully disperse when passing through the color sorter, improve the classification effect of color sorter, a sorting and classifying system for sweetmeat processing still includes hoisting device, and hoisting device is located between first conveyer belt and the vibrator to hoisting device's bottom is located the lower part of first conveyer belt, and hoisting device's top is located vibrator's upper portion. The material is lifted by the lifting device when reaching the end of the first conveyor belt and then falls to the vibrating device, so that the material can be fully thrown away.
Further, in order to realize the better promotion of material, hoisting device includes the elevator belt, and the both sides of elevator belt all are provided with the third baffle, and the interval is provided with the swash plate on the elevator belt. The setting of swash plate prevents that the material from gliding at the in-process that promotes.
Furthermore, in order to conveniently remove spot fruits, dead fruits and rotten fruits in the materials by workers, a material receiving table is further arranged on the side portion of the first conveying belt and located between the flattening device and the lifting device. When spot fruits, dead fruits and rotten fruits in the materials are removed, workers stand on one side of the first conveying belt, and the spot fruits, the dead fruits and the rotten fruits are removed and thrown into a material receiving platform on the other side, so that efficiency is improved.
Furthermore, in order to improve the cleaning effect of the background roller, the lower part of the top end of the rubber scraper is also provided with a hairbrush.
Furthermore, in order to prevent the materials from jumping to the ground when falling into the vibration device from the tail end of the lifting device and falling onto the second conveyor belt from the tail end of the vibration device, the rear ends of the lifting device and the vibration device are provided with material guide plates. The material can better fall down the guide plate from the end of the lifting device to the vibrating device and from the end of the vibrating device to the second conveyor belt.
Further, in order to collect the sugar liquid in the selecting and classifying process and prevent the sugar liquid from dropping on the metal frame and the ground to cause pollution, the lower parts of the first conveying belt, the lifting device and the second conveying belt are provided with sugar receiving discs.
Furthermore, in order to improve the leveling effect of the leveling device, the number of the rotating blades is three. When the rotary vane is designed into two pieces, the rotary radius is large, the leveling effect cannot be achieved, and when the rotary vane is designed into four pieces, the rotary vane is too dense to bring materials seriously.
The utility model has the advantages of it is following: the utility model discloses a first conveyer belt, hoisting device, vibrator, second conveyer belt and look selection machine, fruit class material has been realized selecting categorised automation in the preserved fruit course of working through first conveyer belt, hoisting device, vibrator, second conveyer belt, look selection machine in proper order, has reduced workman's intensity of labour, has improved and has selected categorised efficiency, has improved through leveling device and self-cleaning background device simultaneously and has selected categorised effect, has improved the quality of preserved fruit product.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic view of a flattening apparatus;
FIG. 3 is a schematic view of a fixing base;
FIG. 4 is a schematic structural view of a self-cleaning background apparatus;
FIG. 5 is a cross-sectional view of a self-cleaning background apparatus.
Detailed Description
The embodiments of the present invention will be described in detail below, and the present embodiment is implemented on the premise of the technical solution of the present invention, and a detailed implementation manner and a specific operation process are given, but the scope of the present invention is not limited to the following embodiments.
Example 1
Embodiment 1 discloses a sorting system for processing preserved fruits, which comprises a first conveying belt 1, a leveling device 2, a vibrating device 3, a second conveying belt 4 and a color sorter 5, wherein the leveling device 2 is positioned in the middle of the first conveying belt 1, the vibrating device 3 is positioned between the first conveying belt 1 and the second conveying belt 4, the front end of the vibrating device 3 is positioned at the lower part of the first conveying belt 1, the rear end of the vibrating device 3 is positioned at the upper part of the second conveying belt 4, and the second conveying belt 4 is positioned between the vibrating device 3 and the color sorter 5, as shown in fig. 1; the two sides of the first conveying belt 1 are both provided with a first baffle 11, and the front end of the first conveying belt 1 is provided with a feeding baffle 12; as shown in fig. 2, the leveling device 2 includes a first motor 21, a rotating shaft 22 and a fixing seat 23, the model of the first motor 21 is 80AEA07530-SC3, the first motor 21 and the rotating shaft 22 are in transmission connection through a belt 24, and the fixing seat 23 is symmetrically installed in the middle of the two first baffle plates 11; as shown in fig. 3, the side wall of the fixing seat 23 is provided with sliding holes 231, two ends of the rotating shaft 22 respectively penetrate through the sliding holes 231 and are rotatably connected with the connecting block 25, the top end of the fixing seat 23 is provided with screw holes 232, the screw holes 232 are provided with studs 26, the bottom ends of the studs 26 are fixedly connected with the connecting block 25, the top ends of the studs 26 are provided with rotating discs 27, the rotating shaft 22 is further provided with rotating blades 221, the number of the rotating blades 221 is three, the distance between the rotating shaft 22 and the first conveying belt 1 can be adjusted by rotating the rotating discs 27, when the fruit material particles are large, the rotating shaft 22 is adjusted upwards by rotating the rotating discs 27, the distance between the rotating blades 221 and the first conveying belt 1 is increased, and when the fruit material particles are small, the rotating discs 27 are used for downward adjustment of the; as shown in fig. 1, second baffles 41 are arranged on both sides of the second conveyor belt 4; the color sorter 5 comprises a machine frame 51 and a self-cleaning background device 6, the self-cleaning background device 6 is fixedly mounted on the machine frame 51, and the self-cleaning background device 6 is located below the end of the second conveyor belt 4. The color selector 5 further includes an image processing sensor (not shown), a light source (not shown), an arithmetic processing system (not shown), a control system (not shown), and an injection solenoid valve (not shown). The color selector is equipment for automatically sorting out heterochromatic particles and particles with different sizes in particle materials by utilizing a photoelectric detection technology according to the difference of optical characteristics of objects, and under a certain illumination condition, the objects have difference in reflection and transmittance of light with specific wavelength. When the materials are conveyed to the color selector 5 through the first conveying belt 1, the leveling device 2, the lifting device 7, the vibrating device 3 and the second conveying belt 4 in sequence, the materials pass through the space between the image processing sensor and the self-cleaning background device 6, the image processing sensor receives a synthesized light signal from the selected materials under the action of a light source, the system generates an output signal, the output signal is amplified and transmitted to the operation processing system, then the control system sends an instruction to drive the injection solenoid valve to act, particles with different colors and different sizes are blown to different material cavities, and the fruit materials are classified according to size and color.
As shown in fig. 4, the self-cleaning background device 6 comprises a dirt collecting groove 61 and a background roller 62, the background roller 62 is positioned at the upper part of the dirt collecting groove 61, the dirt collecting groove 61 is fixedly installed at the middle part of the frame 1, two ends of the background roller 62 are respectively installed at two ends of the dirt collecting groove 61, one end of the background roller 62 is also provided with a second motor 63, the model of the second motor 63 is 80AEA07530-SC3, two side walls of the dirt collecting groove 61 are both provided with rubber scraping plates 64, the lower part of the top end of each rubber scraping plate 64 is also provided with a brush 65, the brush 65 is attached to the surface pressure of the background roller 62, and the lower part of each rubber scraping plate 64 is provided with a water inlet pipe; as shown in fig. 5, a plurality of nozzles 661 are disposed on the water inlet pipe 66 at intervals, the drain pipe 67 is disposed at the bottom of the dirt collecting tank 61, when the cleaning machine is used for cleaning automatically, the second motor 63 drives the background roller 62 to rotate, the water inlet pipe 66 feeds water, and the water inlet pipe 66 sprays water to the surface of the background roller 62 through the nozzles 661, and cooperates with the rubber scraper 64 and the brush 65 to scrape off the sugar solution and the peel on the surface of the background roller 62, so that the surface of the background roller 62 is kept clean, and the sorting effect of the color sorter 5 is improved.
As shown in fig. 1, the sorting system further includes a lifting device 7, the lifting device 7 is located between the first conveyor belt 1 and the vibrating device 3, and a bottom end of the lifting device 7 is located at a lower portion of the first conveyor belt 1 and a top end of the lifting device 7 is located at an upper portion of the vibrating device 3. The lifting device 7 comprises a lifting belt 71, third baffles 72 are arranged on two sides of the lifting belt 71, and inclined plates 73 are arranged on the lifting belt 71 at intervals. The swash plate can prevent the in-process gliding that promotes at the material, and the lateral part of first conveyer belt 1 still is provided with connects material platform 13, connects material platform 13 to be located between leveling device 2 and hoisting device 7, and the lower part of first conveyer belt 1, hoisting device 7 and second conveyer belt 4 all is provided with meets sugar tray 8.
The working process of the embodiment is as follows: when selecting and classifying fruit materials in the processing process of preserved fruits, firstly, the materials are poured at the end part of a first conveying belt 1, the materials are conveyed to a leveling device 2 through the first conveying belt 1, a first motor 21 drives a rotating shaft 22 to rotate, a rotating blade 221 on the rotating shaft 22 rotates so as to level the materials, the materials are prevented from being stacked together to influence the effect of selecting and classifying at the back, the materials are continuously conveyed to the bottom end of a lifting device 7 through the first conveying belt 1 after being leveled, the materials are lifted upwards through the lifting device 7, then the materials fall to a vibrating device 3 from the tail end of the lifting device 7 and then fall onto a second conveying belt 4 from the tail end of the vibrating device 3, the lifting device 7 and the vibrating device 3 are arranged so that the materials can be fully dispersed when reaching a color sorter 5, the materials are prevented from being stuck and stacked together to influence the classifying effect of the color sorter, the materials are firstly thrown into the vibrating device 3 from the top end of the lifting device 7, the materials are fully dispersed through the vibration of the vibration device 3, then the materials are conveyed to the color sorter 5 through the second conveying belt 4 to be sorted according to size and color, the self-cleaning background device 6 in the color sorter 5 can be automatically cleaned, and the sorting effect of the color sorter 5 is improved.
Example 2
The self-cleaning background device 6 comprises a dirt collecting groove 61 and a background roller 62, wherein the background roller 62 is positioned at the upper part of the dirt collecting groove 61, the dirt collecting groove 61 is fixedly arranged at the middle part of the frame 1, two ends of the background roller 62 are respectively arranged at two ends of the dirt collecting groove 61, one end of the background roller 62 is also provided with a second motor 63, the model of the second motor 63 is 80AEA07530-SC3, two side walls of the dirt collecting groove 61 are respectively provided with a rubber scraper 64, the lower part of the top end of the rubber scraper 64 is also provided with a brush 65, the brush 65 is attached to the surface pressure of the background roller 62, the lower part of the rubber scraper 64 is provided with a water inlet pipe 66, a plurality of nozzles 661 are arranged on the water inlet pipe 66 at intervals, the bottom of the dirt collecting groove 61 is also provided with a water outlet pipe 67, when the self-, the water inlet pipe 66 sprays water to the surface of the background roller 62 through the nozzle 661, and the sugar solution and the peel on the surface of the background roller 62 are scraped by the rubber scraper 64 and the brush 65, so that the surface of the background roller 62 is kept clean, and the classification effect of the color sorter 5 is improved.
This select classification system still includes hoisting device 7, and hoisting device 7 is located between first conveyer belt 1 and vibrator 3 to hoisting device 7's bottom is located the lower part of first conveyer belt 1, and hoisting device 7's top is located vibrator 3's upper portion, and hoisting device 7 includes lifting belt 71, and lifting belt 71's both sides all are provided with third baffle 72, and the interval is provided with swash plate 73 on lifting belt 71. The swash plate can prevent to slide down at the in-process that the material promoted. The side of the first conveyor belt 1 is further provided with a receiving table 13, the receiving table 13 being located between the levelling means 2 and the lifting means 7. The lower parts of the first conveyer belt 1, the lifting device 7 and the second conveyer belt 4 are all provided with a sugar receiving plate 8.
In this embodiment, as shown in fig. 1, the material guiding plates 9 are disposed at the rear ends of the lifting device 7 and the vibrating device 4. The guide plate 9 prevents the material from falling from the end of the lifting device 7 into the vibrator 3 and from the end of the vibrator 3 onto the second conveyor belt 4 to jump to the ground.
The working process of the embodiment is as follows: when selecting and classifying fruit materials in the processing process of preserved fruits, firstly pouring the materials into the end part of a first conveying belt 1, conveying the materials to a leveling device 2 through the first conveying belt 1, driving a rotating shaft 22 to rotate by a first motor 21, leveling the materials by rotating a rotating blade 221 on the rotating shaft 22, preventing the materials from being stacked together to influence the effect of selecting and classifying at the back, continuously conveying the materials to the bottom end of a lifting device 7 through the first conveying belt 1 after leveling, lifting the materials upwards through the lifting device 7, then allowing the materials to fall to a vibration device 3 from the tail end of the lifting device 7, then allowing the materials to fall to a second conveying belt 4 from the tail end of the vibration device 3, arranging the lifting device 7 and the vibration device 3 to fully disperse the materials when the materials reach a color selector 5, preventing the materials from being stuck and stacked together to influence the classifying effect of the color selector, throwing the materials into the vibration device 3 from the top end of the lifting device 7, the materials are fully dispersed through the vibration of the vibration device 3, then the materials are conveyed to the color sorter 5 through the second conveying belt 4 to be sorted according to size and color, the self-cleaning background device 6 in the color sorter 5 can be automatically cleaned, and the sorting effect of the color sorter 5 is improved.
Claims (9)
1. A sorting system for processing preserved fruits comprises a first conveying belt, a leveling device, a vibrating device, a second conveying belt and a color sorter, wherein the leveling device is positioned in the middle of the first conveying belt, the vibrating device is positioned between the first conveying belt and the second conveying belt, the front end of the vibrating device is positioned at the lower part of the first conveying belt, the rear end of the vibrating device is positioned at the upper part of the second conveying belt, and the second conveying belt is positioned between the vibrating device and the color sorter;
the two sides of the first conveying belt are provided with first baffles, and the front end of the first conveying belt is provided with a feeding baffle;
the leveling device comprises a first motor, a rotating shaft and a fixed seat, wherein the first motor is connected with the rotating shaft through belt transmission, the fixed seat is symmetrically arranged in the middle of two first baffle plates, the side wall of the fixed seat is provided with a sliding hole, two ends of the rotating shaft respectively penetrate through the sliding hole to be rotatably connected with a connecting block, the top end of the fixed seat is provided with a screw hole, a stud is arranged in each screw hole, the bottom end of the stud is fixedly connected with the connecting block, the top end of the stud is provided with a rotating disc, and the rotating shaft is further provided with a rotating blade;
second baffles are arranged on two sides of the second conveying belt;
the color sorter comprises a frame and a self-cleaning background device, wherein the self-cleaning background device is fixedly arranged on the frame, and is positioned below the end part of the second conveying belt.
2. The sorting system for preserved fruit processing according to claim 1, wherein the self-cleaning background device comprises a dirt collecting groove and a background roller, the background roller is located at the upper part of the dirt collecting groove, the dirt collecting groove is fixedly installed at the middle part of the frame, two ends of the background roller are respectively installed at two ends of the dirt collecting groove, a second motor is further installed at one end of the background roller, rubber scrapers are arranged on two side walls of the dirt collecting groove, a water inlet pipe is arranged at the lower part of each rubber scraper, a nozzle is arranged on each water inlet pipe, and a drain pipe is further arranged at the bottom of the dirt collecting groove.
3. The sorting system for confectionery processing according to claim 1, further comprising a lifting device, wherein the lifting device is located between the first conveyor belt and the vibrating device, and wherein a bottom end of the lifting device is located at a lower portion of the first conveyor belt and a top end of the lifting device is located at an upper portion of the vibrating device.
4. The sorting system for confectionary processing of claim 3, wherein the lifting device comprises a lifting belt, the lifting belt is provided with third baffles on both sides, and the lifting belt is provided with inclined plates at intervals.
5. The sorting system for confectionary processing of claim 3, wherein the side portion of the first conveyor belt is further provided with a receiving station located between the leveling device and the lifting device.
6. The system for selecting and sorting preserves of claim 2, wherein a brush is further mounted on the lower portion of the top end of the rubber scraper.
7. The sorting system for confectionary processing of claim 3, wherein the lifting device and the vibrating device are each provided at a rear end thereof with a material guide plate.
8. The sorting system for confectionary processing of claim 3, wherein the first conveyor belt, the lifting device, and the second conveyor belt are each provided at a lower portion thereof with a sugar receiving tray.
9. The system of claim 1, wherein the number of rotating blades is three.
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| CN201921011145.6U CN210358141U (en) | 2019-07-02 | 2019-07-02 | A select sortation system for sweetmeat processing |
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| CN201921011145.6U CN210358141U (en) | 2019-07-02 | 2019-07-02 | A select sortation system for sweetmeat processing |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110302973A (en) * | 2019-07-02 | 2019-10-08 | 安徽溜溜梅研究院有限公司 | A kind of sort system for preserved fruit processing |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110302973A (en) * | 2019-07-02 | 2019-10-08 | 安徽溜溜梅研究院有限公司 | A kind of sort system for preserved fruit processing |
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