CN210321583U - Device for measuring rail corrugation - Google Patents

Device for measuring rail corrugation Download PDF

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Publication number
CN210321583U
CN210321583U CN201920720670.9U CN201920720670U CN210321583U CN 210321583 U CN210321583 U CN 210321583U CN 201920720670 U CN201920720670 U CN 201920720670U CN 210321583 U CN210321583 U CN 210321583U
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China
Prior art keywords
rail
hard
corrugation
rule
base
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CN201920720670.9U
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Chinese (zh)
Inventor
李军
王志波
黄鹏
徐建宇
高贝
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China Shenhua Energy Co Ltd
Shenshuo Railway Branch of China Shenhua Energy Co Ltd
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China Shenhua Energy Co Ltd
Shenshuo Railway Branch of China Shenhua Energy Co Ltd
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  • A Measuring Device Byusing Mechanical Method (AREA)
  • Machines For Laying And Maintaining Railways (AREA)

Abstract

The utility model relates to a track detection area discloses a measure device of rail corrugation, the device includes: the base (3), the said base (3) can be fixed on rail (1); the hard ruler (2) is provided with scales and can be placed on the steel rail along the extending direction of the steel rail under the support of the base (3); the light source is arranged on one side of the hard scale (2) along the extending direction of the steel rail (1) and irradiates the other side of the hard scale (2); and a feeler (4), the feeler (4) being able to measure the gap (5) between the hard rule (2) and the rail (1) and being able to slide with respect to the hard rule (2) along the extension of the rail (1). The utility model provides a measure device of rail corrugation simple structure, with low costs is applicable to and measures compound corrugation's wavelength and wave depth, especially adapted on-the-spot a ray of maintenance personnel's simple and convenient test.

Description

Device for measuring rail corrugation
Technical Field
The utility model relates to a track detection area specifically relates to a measure device of rail corrugation.
Background
Rail corrugation is a periodic wave-like irregularity on the top surface of the rail distributed longitudinally. The occurrence of rail corrugation causes the rolling stock and the rail to generate violent vibration, and the damage to the rail is great. The irregularities in the rail surface cause a sharp increase in wheel-rail forces, thereby shortening the service life of the rail and rolling stock related components. In addition, the wave mill can also cause the lower ballast bed and the roadbed to suffer serious damage (such as ballast pulverization, ballast bed hardening, fastener loosening and the like), so that the damage rate of each part of the line is increased, the maintenance workload and cost of a work department are greatly increased, the running resistance of the train is also increased, and if the wave mill is serious, the ballast bed is damaged, and the steel rail and the axle are possibly broken to endanger the driving safety due to the increase of the acting force of the wheel rail. Meanwhile, noise and vibration generated by the corrugation can cause discomfort to passengers, and influence the riding environment and the life of residents along the line.
At present, a plurality of test methods for measuring the rail corrugation wavelength and the corrugation depth exist, wherein the mainstream method for measuring the rail corrugation wavelength and the corrugation depth is two methods of inertial reference measurement and laser measurement. Both methods require preparation of complicated measuring devices, are expensive, have complicated operation procedures, and require multiple users to operate. In addition, the two existing testing methods can only measure the wavy abrasion at the center of the top of the steel rail, and the measurement is inaccurate for the composite type wavy abrasion. In practice, the location at which the corrugation occurs may not be just at the very center of the rail head, and there may be significant differences in the type of corrugation near the inside or outside.
It is therefore desirable to have a simple device that can conveniently and quickly measure the corrugation.
SUMMERY OF THE UTILITY MODEL
The utility model aims at overcoming the problem that prior art exists, providing the device of measuring rail corrugation, the device simple structure, low cost, and be suitable for and measure compound corrugation.
In order to achieve the above object, an aspect of the present invention provides an apparatus for measuring rail corrugation, the apparatus comprising: the base can be fixed on the steel rail; the hard scale is provided with scales and can be placed on the steel rail along the extending direction of the steel rail under the support of the base; the light source is arranged on one side of the hard scale and irradiates the other side of the hard scale along the extending direction of the steel rail; and a feeler capable of measuring the clearance between the hard rule and the rail and capable of sliding with respect to the hard rule along the extension direction of the rail.
Preferably, the base comprises a plurality of magnetic blocks, and the magnetic blocks can be attracted to the steel rail and clamp the hard ruler between the magnetic blocks.
Preferably, the base includes two magnetic blocks disposed at two sides of the hard rule and disposed at one end of the hard rule, and two magnetic blocks disposed at two sides of the hard rule and disposed at the other end of the hard rule, the two magnetic blocks corresponding to each other.
Preferably, the magnetic block is formed into a rectangular parallelepiped block having a length of 2cm, a width of 1cm, and a height of 2 cm.
Preferably, the blade is deformable in the direction of extension of the rail.
Preferably, the hard rule is a steel rule.
Preferably, the light source is a flashlight.
Preferably, the scale value of the hard rule is less than or equal to 1 mm.
Preferably, the thickness of at least one blade of the feeler is less than or equal to 0.05 mm.
Preferably, the length of the rigid rule is greater than or equal to 0.6 m.
Through the technical scheme, the utility model provides a measure device of rail corrugation simple structure, it is with low costs, the ruler can directly use arbitrary suitable ruler on the market, can place on the rail and along the direction of height of rail indeformable can, for example, ordinary steel ruler, the plastics chi etc, the ruler can be placed and test in any position of the railhead of rail, be particularly useful for measuring wavelength and wave depth to compound corrugation, only need to correspond the position installation of corresponding ripples with the ruler and can measure, time saving and labor saving, operation method is simple and convenient, single can accomplish the test, and need not measure at blockade skylight time, especially adapted on-the-spot a ray maintenance personnel's simple and convenient test.
Drawings
FIG. 1 is a schematic view of an apparatus for measuring rail corrugation according to one embodiment of the present invention;
FIG. 2 is a schematic view of the apparatus for measuring rail corrugation shown in FIG. 1 in use;
FIG. 3 is a schematic view of the measurement principle of the apparatus for measuring rail corrugation shown in FIG. 1;
fig. 4 is a schematic view of a feeler according to an embodiment of the present invention.
Description of the reference numerals
1-steel rail, 2-hard rule, 3-base, 31-magnet, 4-feeler gauge and 5-gap.
Detailed Description
It should be noted that, in the present invention, the embodiments and features of the embodiments may be combined with each other without conflict.
The present invention will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
The utility model provides a measure device of rail corrugation, see fig. 1 and fig. 2, the device includes: the base 3, the base 3 can be fixed on the rail 1; the hard ruler 2 is provided with scales and can be placed on the steel rail along the extending direction of the steel rail under the support of the base 3; the light source is arranged on one side of the hard scale 2 along the extending direction of the steel rail 1 and irradiates the other side of the hard scale 2; and a feeler 4, the feeler 4 being capable of measuring the gap 5 between the hard rule 2 and the rail 1 and being capable of sliding with respect to the hard rule 2 along the extension direction of the rail 1.
The device for measuring the rail corrugation is simple in structure and low in cost, any appropriate ruler on the market can be directly used by the hard ruler 2, the ruler can be placed on the steel rail 1 and cannot deform along the height direction of the steel rail 1, for example, an ordinary steel ruler, a plastic ruler and the like can be used, the hard ruler 2 can be placed at any position of the rail top of the steel rail 1 for testing, the device is particularly suitable for measuring the wavelength and the depth of waves of the composite corrugation, the hard ruler 2 can be only installed corresponding to the position of the corresponding waves for measuring, time and labor are saved, the operation method is simple and convenient, a single person can finish testing, time measurement in a sealed skylight is not needed, and the device is very suitable for simple and convenient testing of on-site one-line maintenance personnel.
The specific steps of measuring the corrugation are described below in conjunction with fig. 4, as follows:
firstly, visually observing the position and approximate size of the corrugation generated at the top of the steel rail 1;
secondly, vertically placing a proper hard rule 2 at the rail top corrugation generation part of the steel rail 1, and keeping the length direction of the hard rule 2 parallel to the extending direction of the steel rail 1;
thirdly, the base 3 is arranged on the steel rail 1 and supports the hard rule 2, so that the hard rule 2 is kept in a vertical state without toppling and deviation;
fourthly, a light source is used for emitting bright light from one side of the hard rule 2 to the other side, observation is carried out on the other side, and the place where the contact surface penetrates the bright light most is the place where the wave depth is;
fifthly, after the approximate wave depth position is determined, a feeler 4 is plugged into a gap 5 between the steel rail 1 and the hard rule 2, and the wave depth value of the corrugation can be obtained by measuring through the feeler 4;
sixthly, inserting a ruler piece with proper thickness in the feeler 4 into a gap between the steel rail 1 and the hard ruler 2, wherein the width direction of the ruler piece is basically parallel to the extending direction of the steel rail 1 (herein, a proper sheet can be selected to replace the feeler 4), then sliding the feeler 4 towards two sides, when the feeler 4 cannot slide forwards continuously, considering that the rail top of the steel rail 1 at the position is tightly attached to the bottom of the hard ruler 2, recording the scale on the hard ruler corresponding to the position, subtracting the scale values recorded in the two directions, and obtaining the result as the distance between the adjacent wave crests of the wear wave shape of the section of the steel rail 1, thereby determining the wavelength of the rail wave grinding.
The feeler 4 can be any appropriate feeler, for example, a feeler special for the railway industry, and the feeler made of thin steel sheets adopted in the railway industry has the advantages of corrosion resistance, difficult abrasion, easy cleaning, long service life and the like.
The form of base 3 can carry out arbitrary suitable selection according to actual need, for example, the seat of centre gripping on rail 1, base 3 includes a plurality of magnetic blocks 31, and magnetic block 31 can adsorb in rail 1 and with the hard rule 2 centre gripping between magnetic block 31, simple structure, convenient to use, a plurality of magnetic blocks 31 are mutually independent, and required storage space is less, and can be according to the nimble quantity of selecting the magnetic block 31 of base 3 of the needs of difference and the arrangement position of magnetic block 31.
Preferably, referring to fig. 1 and 2, the base 3 includes two magnetic blocks 31 disposed at one end of the hard rule 2 and disposed at both sides of the hard rule 2 in correspondence with each other, and two magnetic blocks 31 disposed at the other end of the hard rule 2 and disposed at both sides of the hard rule 2 in correspondence with each other, the magnetic blocks 31 being disposed at an end of the hard rule 2, reliably supporting the hard rule 2, and not interfering with the measurement of the corrugation. Of course, the number of the magnetic blocks 31 can be increased according to actual conditions to support the hard rule 2 more reliably if necessary.
The shape of the magnetic block 31 may be appropriately selected according to the actual shape, and the hard rule 2 may be supported, for example, a semi-cylindrical shape, a rhombic shape, or the like, and preferably, the magnetic block 31 is formed in a rectangular parallelepiped block having a length of 2cm, a width of 1cm, a height of 2cm, a regular shape, and a small size for easy carrying.
Preferably, the blade 2 is deformable in the direction of extension of the rail 1 so that the device can measure the location of the rail bend accurately.
The material of the hard rule 2 can be selected appropriately according to actual needs, such as the plastic rule mentioned above, and preferably, the hard rule 2 is a steel rule, which is strong and durable and has sufficient toughness so that the hard rule can be restored after being bent along the extending direction of the steel rail 1.
The light source can be any appropriate light source according to actual conditions, and preferably, the light source is a flashlight, so that the cost is low, and the acquisition is convenient.
Preferably, the scale value of the hard rule 2 is less than or equal to 1mm to obtain a more accurate measurement value.
Preferably, the thickness of at least one blade of the feeler 4 is less than or equal to 0.05mm, in order to obtain the wavelength more accurately.
The size of the hard rule 2 may be appropriately selected according to the rail corrugation condition, and preferably, the length of the hard rule 2 is greater than or equal to 0.6m so that the length direction of the hard rule 2 is kept parallel to the extending direction of the rail 1.
The preferred embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited thereto. In the technical idea scope of the present invention, it is possible to provide the technical solution of the present invention with a plurality of simple modifications, including combining each specific technical feature in any suitable manner, and in order to avoid unnecessary repetition, the present invention does not provide additional description for various possible combinations. These simple variations and combinations should also be considered as disclosed in the present invention, all falling within the scope of protection of the present invention.

Claims (10)

1. An apparatus for measuring rail corrugation, the apparatus comprising:
the base (3), the said base (3) can be fixed on rail (1);
the hard ruler (2) is provided with scales and can be placed on the steel rail along the extending direction of the steel rail under the support of the base (3);
the light source is arranged on one side of the hard scale (2) along the extending direction of the steel rail (1) and irradiates the other side of the hard scale (2); and
a feeler (4), said feeler (4) being able to measure the gap (5) between the hard rule (2) and the rail (1) and being able to slide with respect to the hard rule (2) along the extension of the rail (1).
2. A device for measuring rail corrugation as claimed in claim 1, characterized in that the base (3) comprises a plurality of magnet blocks (31), which magnet blocks (31) can be attracted to the rail (1) and clamp the scale (2) between the magnet blocks (31).
3. A device for measuring rail corrugation according to claim 2, characterized in that the base (3) comprises two magnetic blocks (31) arranged at one end of the hard rule (2) on both sides of the hard rule (2) in correspondence with each other and two magnetic blocks (31) arranged at the other end of the hard rule (2) on both sides of the hard rule (2) in correspondence with each other.
4. A device for measuring rail corrugation as claimed in claim 2, characterized in that the magnet block (31) is formed as a cuboid block having a length of 2cm, a width of 1cm and a height of 2 cm.
5. A device for measuring rail corrugation according to claim 1, characterized in that the stiff ruler (2) is deformable in the extension direction of the rail (1).
6. A device for measuring rail corrugation according to any of claims 1-5, characterized in that the scale (2) is a steel scale.
7. A device for measuring rail corrugation according to any of claims 1-5, wherein the light source is a torch.
8. A device for measuring rail corrugation according to any of claims 1-5, characterized in that the scale value of the rule (2) is less than or equal to 1 mm.
9. A device for measuring rail corrugation according to any of claims 1-5, characterized in that the thickness of at least one blade of the feeler (4) is less than or equal to 0.05 mm.
10. A device for measuring rail corrugation according to any of claims 1-5, characterized in that the length of the rule (2) is greater than or equal to 0.6 m.
CN201920720670.9U 2019-05-17 2019-05-17 Device for measuring rail corrugation Active CN210321583U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920720670.9U CN210321583U (en) 2019-05-17 2019-05-17 Device for measuring rail corrugation

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920720670.9U CN210321583U (en) 2019-05-17 2019-05-17 Device for measuring rail corrugation

Publications (1)

Publication Number Publication Date
CN210321583U true CN210321583U (en) 2020-04-14

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116476889A (en) * 2023-05-05 2023-07-25 徐州宏巨机械制造有限公司 Pushing device for subway rail safety inspection maintenance

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116476889A (en) * 2023-05-05 2023-07-25 徐州宏巨机械制造有限公司 Pushing device for subway rail safety inspection maintenance
CN116476889B (en) * 2023-05-05 2024-02-27 徐州宏巨机械制造有限公司 Pushing device for subway rail safety inspection maintenance

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