CN210306593U - Automatic assembly device for semicircular pads of isolator - Google Patents

Automatic assembly device for semicircular pads of isolator Download PDF

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Publication number
CN210306593U
CN210306593U CN201920305662.8U CN201920305662U CN210306593U CN 210306593 U CN210306593 U CN 210306593U CN 201920305662 U CN201920305662 U CN 201920305662U CN 210306593 U CN210306593 U CN 210306593U
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pad
semicircular
isolator
assembly
cylinder
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CN201920305662.8U
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周伟
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Hubei Shendian Auto Motor Co ltd
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Hubei Shendian Auto Motor Co ltd
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Abstract

The utility model discloses an automatic assembly device for semicircular pads of isolators, which comprises an automatic control center for controlling the operation of each part, a discharging mechanism, a displacement mechanism and an assembly manipulator which are integrated on a frame, and further comprises an isolator which is preset at the assembly position; and after the semicircular pad to be assembled is regularly discharged through the discharging mechanism, the semicircular pad is conveyed into the displacement mechanism, the displacement mechanism conveys the conveyed semicircular pad to the working area of the assembling manipulator, and the assembling manipulator acts to absorb the semicircular pad and then assemble the semicircular pad on the isolator. The utility model discloses the function of each part of accessible electric automation effective control realizes the automatic assembly work of semicircular cushion, alleviates production workman working strength, improves the assembly quality of semicircular cushion on the isolator.

Description

Automatic assembly device for semicircular pads of isolator
Technical Field
The utility model belongs to the technical field of starter isolator part assembly, concretely relates to isolator semicircle pad automatic assembly device.
Background
Modern internal combustion engines are usually started by a start-stop motor, and a one-way clutch in a starter is an intermediate component for transmitting mechanical energy generated by the operation of a starter motor to an engine toothed ring to start the engine.
The half-round pad, the full-round pad and the cover cap are required to be assembled on the prefabricated isolator in the assembling process of the isolator, when the isolator is assembled, the two half-round pads are oppositely clamped on the isolator, then the full-round pad is sleeved on the isolator from the upper part of the isolator and is overlapped on the two half-round pads, then the cover cap is sleeved on the isolator from the upper part of the isolator and moves along the isolator until the half-round pad and the full-round pad on the isolator are covered, and therefore the simple assembly of the isolator is completed.
The existing semicircular pad assembling work is carried out by adopting a mode of manual assembly and simple tool positioning, so that time and labor are consumed, the labor intensity of operators is high, and the product assembling quality can not be reliably guaranteed.
SUMMERY OF THE UTILITY MODEL
Not enough to exist among the prior art, the utility model provides an isolator semicircle pad automatic assembly device has solved the problem that the working strength that adopts manual assembly starter isolator semicircle circle to lead to among the prior art is big, the assembly precision is low, assembly back work piece quality is poor.
In order to achieve the above purpose, the utility model adopts the following technical scheme: an automatic assembly device for semicircular pads of isolators comprises an automatic control center for controlling the operation of each component, a discharging mechanism, a displacement mechanism and an assembly manipulator which are integrated on a rack, and further comprises an isolator preset at an assembly position;
and after the semicircular pad to be assembled is regularly discharged through the discharging mechanism, the semicircular pad is conveyed into the displacement mechanism, the displacement mechanism conveys the conveyed semicircular pad to the working area of the assembling manipulator, and the assembling manipulator acts to absorb the semicircular pad and then assemble the semicircular pad on the isolator.
Compared with the prior art, the utility model discloses following beneficial effect has:
1. the utility model discloses set up the utility model discloses the discharge mechanism who sets up can carry out the material in a single piece ejection of compact to semicircular cushion, provides the advantage for realizing the automatic assembly of semicircular cushion, enables its corresponding volume that needs the assembly of semicircular cushion single ejection of compact, avoids the misloading and neglected loading of semicircular cushion.
2. The utility model discloses the discharge position that changes semicircular pad can be to the displacement mechanism that sets up, makes things convenient for the snatching work of assembling manipulator semicircular pad, can to a great extent reduce the design degree of difficulty of assembling manipulator, also is favorable to the automatic assembly work of semicircular pad simultaneously.
3. The utility model discloses the function of each part of accessible electric automation effective control realizes the automatic assembly work of semicircular cushion, alleviates production workman working strength, improves the assembly quality of semicircular cushion on the isolator.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of a portion of the structure of FIG. 1;
FIG. 3 is a schematic view of the structure of FIG. 2 in another state;
FIG. 4 is an enlarged view of portion A of FIG. 2;
FIG. 5 is an enlarged view of portion B of FIG. 2;
FIG. 6 is an enlarged view of portion C of FIG. 3;
fig. 7 is a bottom view of the adsorption seat of the present invention.
In the figure, a semicircular pad discharging mechanism 1, a semicircular pad vibration disc automatic feeding machine 111, a semicircular pad 112, an assembling manipulator 3, a telescopic cylinder 31, an upper cylinder 32, a lower cylinder 32, a connecting plate 33, an adsorption seat 34, a vacuum suction cup 341, a withdrawing-proof boss 342, an embedding cylinder 35, a press-mounting mechanism 4, a vertical cylinder 41, a stamping head 42, a grabbing component 5, a pushing cylinder 51, a radial cylinder 52, a cover suction cup 53, a descending cylinder 54, a connecting rod 55, a full-circle pad suction cup 56, a cover vibration disc automatic feeding machine 6, a cover 61, a full-circle pad vibration disc automatic feeding machine 7, a full-circle pad 71, a moving rotating mechanism 8, a rotating cylinder 81, a mounting seat 82, a pre-mounting seat 83, a pushing cylinder 84, a displacement mechanism 9, a guide groove 91, a first pushing cylinder 92, an assembling plate 10, an isolator 101, a jacking cylinder 11, a bearing plate 12, a second sliding groove 13, a second pushing cylinder 131, a third pushing, A transmission line 14 is assembled.
Detailed Description
As shown in fig. 1-7, the present invention relates to an automatic assembling device for a semicircular pad of an isolator, which is specifically applied to an automatic assembling device for a starter isolator, and the automatic assembling device for a starter isolator comprises a semicircular pad automatic assembling device integrated on a rack and used for assembling a semicircular pad 112, a second assembling mechanism used for assembling a full-circle pad 71 and a cover 61, an operating mechanism used for transmitting and positioning an assembling plate 10 fixed with an isolator 101, and an automatic control center used for controlling the operation of each component;
the automatic semicircular pad assembling device comprises a semicircular pad discharging mechanism 1, a first displacement mechanism 9 and an assembling manipulator 3;
the second assembling mechanism comprises a full-round-pad discharging mechanism, a cover cap discharging mechanism, a second displacement mechanism 9, a grabbing mechanism, a movable rotary mechanism 8 and a press-fitting mechanism 4;
the operation mechanism comprises a transmission mechanism with a preset isolator 101, a positioning mechanism and a detection mechanism matched with the positioning mechanism;
the transmission mechanism transmits the assembly plate 10 fixed with the isolator 101 to a set assembly position, after the detection device detects the isolator 101, the automatic control center controls the transmission mechanism to stop operating and controls the positioning mechanism to work to position the assembly plate 10 on the transmission mechanism, and after the positioning, the isolator 101 performs assembly of the semicircular pad 112, the full-circle pad 71 and the cover 61;
after the semi-circular pad 112 to be assembled is regularly discharged through the discharging mechanism, the semi-circular pad 112 is sent into the displacement mechanism 9, the displacement mechanism 9 conveys the sent semi-circular pad 112 to the working area of the assembling manipulator 3, and after the semi-circular pad 101 to be assembled is positioned, the control center controls the assembling manipulator 3 to act to absorb the semi-circular pad 112 and assemble the semi-circular pad on the isolator 101;
the full-circle cushion 71 to be assembled is led out to the displacement mechanism 9 through the full-circle cushion discharging mechanism whole piece, the cover 61 to be assembled is led out to the displacement mechanism 9 through the cover discharging mechanism whole piece, the displacement mechanism 9 moves the fed full-circle cushion 71 and the cover 61 to the working position of the grabbing mechanism simultaneously, the grabbing mechanism grabs the full-circle cushion 71 and the cover 61 and moves the full-circle cushion 71 and the cover 61 to the moving rotary position mechanism 8 to be preassembled to form a pre-assembly, the pre-assembly moves to the working position of the press-assembling mechanism 4 through the rotary position mechanism, after the isolator 101 completes the assembly of the semicircular cushion 112, the automatic control center controls the press-assembling mechanism 4 to adsorb the pre-assembly and moves the pre-assembly to the upper side of the isolator 101 with.
The detection device can be a laser sensor, and the transmission mechanism is a speed doubling line in the prior art.
The positioning mechanism comprises a jacking cylinder 11 and a special-shaped plug pin arranged at the action end of the jacking cylinder 11, and a special-shaped inserting hole (the special-shaped plug pin can be any one of a pentagram, a hexagon and a heptagram, and is a mark in the figure) matched with the special-shaped plug pin in an inserting manner is arranged at the bottom of the assembling plate 10. The operation of the positioning mechanism is controlled by an automatic control center, during the specific operation, after the detection mechanism detects that the assembly plate 10 enters the assembly position, the automatic control center controls the transmission mechanism to stop moving and controls the jacking cylinder 11 to operate, and the jacking cylinder 11 operates to enable the special-shaped plug pins to enter the special-shaped plug holes to position the assembly plate 10. The assembly plate 10 with the isolator 101 on the transmission mechanism can be effectively positioned by the matching use of the positioning mechanism, the detection device and the transmission mechanism, and the automatic equipment can conveniently assemble all parts on the isolator 101; and the assembly work of the semicircular pad 112, the full-circle pad 71 and the cover 61 is carried out after the isolator 101 is positioned, and the positioning mechanism, the detection device and the transmission mechanism are matched for use, so that the automatic assembly equipment of the starter isolator 101 and the speed doubling on-line follow-up assembly plate 10 can be conveniently connected automatically, the assembly work of the isolator 101 can form a continuous assembly process, and the assembly efficiency of the components on the isolator 101 is improved.
Because starter isolator 101 automatic assembly device erects on doubly fast on-line to the mounting plate 10 on fixed isolator 101 assemble, for convenient overall arrangement, will semicircle pad discharge mechanism 1 sets up in one side of mounting plate 10 direction of transfer, the opposite side at mounting plate 10 direction of transfer is set up side by side with shroud discharge mechanism to the semicircle pad discharge mechanism.
Because the isolator 101 is gone up and needs to inlay and establish two semicircle pads 112, inlay two semicircle pads 112 for a set of relative and establish on isolator 101, for the ejection of compact of making things convenient for every group semicircle pad 112 and inlay and establish, semicircle pad discharge mechanism 1 is including two that set up side by side, and every semicircle pad discharge mechanism 1 all includes semicircle pad vibration dish automatic feeding machine 111, semicircle pad vibration dish automatic feeding machine 111 discharge end is equipped with baffle box 91, first displacement mechanism 9 sets up at baffle box 91 discharge end. First displacement mechanism 9 and second displacement mechanism 9 all include the removal subassembly, the removal subassembly includes the sliding tray, the sliding tray both ends are equipped with the propelling movement cylinder respectively, and the sliding tray both ends all are equipped with the propelling movement cylinder, and two propelling movement cylinder effect ends set up relatively and all are equipped with the push plate of taking laser sensor. For convenience of description and reference numerals, the sliding groove, the pushing cylinder and the pushing plate of the first displacement mechanism 9 are named as a first sliding groove, a first pushing cylinder 92 and a first pushing plate, and the sliding groove, the pushing cylinder and the pushing plate of the second displacement mechanism 9 are named as a second sliding groove 13, a second pushing cylinder 131 and a second pushing plate. The connection position of the semicircular pad discharging mechanism 1 and the first displacement mechanism 9 is shown in fig. 6, the first sliding chute and the two material guiding chutes 91 are vertically arranged, the length direction of the first sliding chute is arranged along the transmission direction of the assembling plate 10, the semicircular pads 112 to be assembled are respectively sorted and discharged by the automatic feeding machine 111 of the two semicircular pad vibrating discs, the material guiding chutes 91 are moved and simultaneously connected to the two first pushing plates in the first sliding chute, after the laser sensor on the first pushing plate detects the semicircular pads 112, the automatic control center controls the two first pushing rods to operate to move the two semicircular pads 112 to the working positions of the assembling manipulator 3, the openings of the two semicircular pads are arranged oppositely, and after the one-way device 101 is positioned, the automatic control center controls the assembling manipulator to operate 3 to move the two semicircular pads 112, which are arranged oppositely, on the first sliding chute to the position of the one-way device 101 for assembly. Semicircle pad vibration dish automatic feeding 111 carries out permutation with semicircle pad 112, can guarantee that semicircle pad 112 lasts the stable ejection of compact, can guarantee to shake semicircle pad 112 to first displacement mechanism 9 under the unanimous condition of direction, position before the ejection of compact of semicircle pad 112. The laser sensor arranged on the first displacement mechanism 9 senses that the corresponding semicircular pad 112 is in place, and the first pushing cylinder 92 acts to push the semicircular pad 112 to a pre-installation position, so that the assembly manipulator 3 can grab and install the semicircular pad 112 conveniently.
The assembly manipulator 3 includes that the two effect ends set up relatively inlay establishes cylinder 35, it all is equipped with the absorption seat 34 that is used for adsorbing semicircle pad 112 to inlay to establish cylinder 35 effect end, and two are inlayed and are established cylinder 35 and pass through connecting plate 33 fixed, are connected with upper and lower cylinder 32 on the connecting plate 33, upper and lower cylinder 32 is fixed through the fixed plate, is connected with telescopic cylinder 31 on the fixed plate, and telescopic cylinder 31 is fixed with the frame. Wherein, establish cylinder 35 for avoiding inlaying and inlay when promoting semicircle pad 112 and establish outside isolator 101 semicircle pad 112 can drop, the utility model discloses the semicircle breach of adsorbing seat 34 including laminating isolator 101 that sets up, adsorb 34 bottom surfaces of seat still is equipped with a plurality of vacuum chuck 341 that are used for adsorbing semicircle pad 112, and semicircle pad 112 opening and the downward stromatolite setting of semicircle breach when vacuum chuck 341 adsorbs semicircle pad 112, adsorb 34 bottoms of seat still is equipped with and prevents that semicircle pad 112 from inlaying establishing the process retreat and preventing moving back boss 342. The two embedded cylinders 35, the upper and lower cylinders 32, the telescopic cylinder 31 and the suction base 34 are matched to realize the assembly work of the semicircular pad 112 on the isolator 101, and meanwhile, a vacuum generator on a vacuum suction cup 341 arranged on the suction base 34 can judge whether the semicircular pad 112 is neglected to be assembled. An observation camera (in the figure, for identification and display, the specific installation position can be adjusted according to production requirements as long as the installation position of the isolator 101 can be observed) capable of observing whether the isolator 101 is assembled with the semicircular pad 112 is also arranged on the rack and can be used as a visual device for observing whether the semicircular pad 112 is neglected to be assembled or is not assembled in a wrong way. After the fitting work of the semicircular pad 112 is completed, the fitting work of the full-circle pad 71 and the cover 61 can be performed.
Full circular pad discharge mechanism includes full circular pad vibration dish automatic feeding 7, shroud discharge mechanism includes shroud vibration dish automatic feeding 6, and full circular pad vibration dish automatic feeding 7 sets up side by side with shroud vibration dish automatic feeding 6, second displacement mechanism 9 sets up at 7 discharge ends of full circular pad vibration dish automatic feeding and 6 discharge ends of shroud vibration dish automatic feeding. The length direction of the second sliding groove 13 arranged on the second displacement mechanism 9 and the discharge end of the full-circle-pad vibration disc automatic feeding machine 7 and the discharge end of the cover cap vibration disc automatic feeding machine 6 are perpendicularly arranged, the full-circle pad 71 and the cover cap 61 respectively led out from the discharge end of the full-circle-pad vibration disc automatic feeding machine 7 and the discharge end of the cover cap vibration disc automatic feeding machine 6 enter the two corresponding second push plates on the second sliding groove 13, and the laser sensor detects that the full-circle pad 71 and the cover cap 61 are in place and then controls the two second push cylinders 131 to work to move the full-circle pad 71 and the cover cap 61 to the working position of the grabbing mechanism through the automatic control center. The discharge end of the full-circle pad vibrating disk automatic feeding machine 7 and the cover cap vibrating disk automatic feeding machine 6 respectively align the full-circle pad 71 and the cover cap 61, so that continuous stable discharging can be ensured, and the cover cap 61 and the full-circle pad 71 can be vibrated into the first sliding groove under the condition that the direction and the position of the cover cap 61 and the full-circle pad 71 are consistent. After the laser sensor arranged on the second displacement mechanism 9 senses that the corresponding full-circle pad 71 and the cover 61 are in place, the second pushing cylinder 131 acts to push the full-circle pad 71 and the cover 61 to the pre-installation position, so that the full-circle pad 71 and the cover 61 can be conveniently grabbed by the grabbing mechanism.
The grabbing component 5 comprises a full-circle pad sucker 56 and a cover sucker 53, the full-circle pad sucker 56 is connected with the cover sucker 53 through a connecting rod 55, the connecting rod 55 works and drives to move up and down through a downlink air cylinder 54, the downlink air cylinder 54 drives to move transversely through a radial air cylinder 52, and a pushing air cylinder 51 which is perpendicular to the telescopic direction of the radial air cylinder 52 is connected onto a cylinder barrel of the radial air cylinder 52. Wherein, in order to facilitate the fixing and installation of the pushing cylinder 51, the pushing cylinder 51 is fixed with the bearing plate 12 arranged on the frame.
The movable rotary mechanism 8 comprises a rotary cylinder 81 fixedly mounted with the frame, a mounting seat 82 is connected to the action end of the rotary cylinder 81, two pushing cylinders 84 using the rotary cylinder 81 as a symmetry axis are arranged on the mounting seat 82, a pre-mounting seat 83 is connected to the action end of each pushing cylinder 84, and the pushing cylinders 84 work to enable the pre-mounting seats 83 to move up and down. The rotation of the rotary cylinder 81 enables the mounting seat 82 to rotate 180 degrees, and the mounting seat 82 rotates 180 degrees to enable the two pushing cylinders 84 to exchange positions, so that the pre-mounting seat 83 with the pre-assembly is exchanged with the pre-mounting seat 83 with the pre-assembly transferred to the press-mounting mechanism 4, and the press-mounting mechanism 4 can conveniently suck the pre-assembly on the close pre-mounting seat 83 and the grabbing assembly 5 to place the full-circle pad 71 and the cover cap 61 on the pre-mounting seat 83 far away from the press-mounting mechanism 4 for pre-mounting in the next mounting period.
The press-fitting mechanism 4 comprises a transverse cylinder fixed with the rack, the action end of the transverse cylinder is connected with a vertical cylinder 41, the action end of the vertical cylinder 41 is connected with a punching head 42 with a hollow structure, and a magnet ring is embedded at the lower end of the punching head 42. Below the bearing plate 12, in which the transverse cylinders are arranged, not shown in the figure. The press-fitting mechanism 4 realizes material taking of the full-circle pad 71 and the cover 61 by the displacement rotating mechanism and press-fitting of the full-circle pad 71 and the cover 61, and meanwhile, a displacement sensor (not shown in the figure, the displacement sensor can adopt a laser sensor) is further arranged on the vertical cylinder 41, and whether the press-fitting of the pre-assembly is qualified or not is judged by detecting the downward moving distance of the vertical cylinder 41.
The cooperation of the movable rotary mechanism 8, the grabbing mechanism and the press-mounting mechanism 4 can realize the pre-assembly of the full-circle pad 71 and the cover cap 61 and the assembly of the pre-assembly, the movable rotary mechanism 8 is provided with two oppositely arranged pre-mounting seats 83, so that the pre-assembly work of the full-circle pad 71 and the cover cap 61 and the material taking work of the press-mounting mechanism 4 can be carried out simultaneously, and the assembly time of workpieces is shortened.
The utility model discloses an application principle:
1. positioning preparation of the mounting board 10 and the isolator 101 on the mounting board 10:
the one-way device 101 is fixed on an assembly plate 10, the assembly plate 10 moves to a station of an automatic assembly device of the starter one-way device 101 through a transmission mechanism, and after a detection device detects the one-way device 101, an automatic control center controls the transmission mechanism to stop conveying and controls a jacking cylinder 11 to work to jack the assembly plate 10 up and move up for positioning;
2. mounting of the isolator 101 to the semicircular pad 112:
A. the semicircular cushions 112 to be assembled at the same time are regularly discharged into the first sliding grooves through the automatic feeding machine 111 of the semicircular cushion vibrating disk, and after the laser sensor on the first pushing plate detects the semicircular cushions 112, the automatic control center controls the two first pushing air rods to operate to move the semicircular cushions 112 to the working positions of the assembling manipulator 3, and the openings of the semicircular cushions are arranged oppositely;
B. after the isolator 101 is positioned, the automatic control center can control the assembly manipulator 3 to operate to adsorb and move the two semicircular pads 112 oppositely arranged on the opening of the first sliding groove to the position of the isolator 101 for assembly; the vacuum generators of the vacuum chucks 341 arranged on the two adsorption seats 34 respectively adsorb the two semicircular pads 112 through the control of an automatic control center; controlling the telescopic cylinder 31 to work to push the upper and lower cylinders 32 to move towards the direction of the isolator 101 and finally to be positioned above the isolator 101, then controlling the upper and lower cylinders 32 to work to enable the two embedded cylinders 35 to move downwards to the position of the isolator 101 where the semicircular pads 112 need to be embedded, and controlling the two embedded cylinders 35 to work simultaneously to embed the two semicircular pads 112 outside the isolator 101;
C. the automatic control center controls the vacuum generator of the vacuum chuck 341 to stop working, the upper and lower cylinders 32 are reset to drive the left and right cylinders to move upwards, the two embedded cylinders 35 are reset, and the telescopic cylinder 31 is reset again, so that the two adsorption seats 34 are located at the upper positions of the next group of semicircular pads 112 to be assembled in the first sliding process.
3. Mounting of the full circle pad 71 with the cover 61 forming a package:
A. after the full-round cushion 71 and the cover 61 to be installed are regularly discharged into the corresponding second pushing plate in the second sliding groove 13 through the corresponding full-round cushion vibration disc automatic feeding machine 7 and the cover vibration disc automatic feeding machine 6, and the laser sensor arranged on the second pushing plate senses that the full-round cushion 71 and the cover 61 are in place, the automatic control center controls the two second pushing cylinders 131 to work to move the full-round cushion 71 and the cover 61 to the preassembling station;
B. the automatic control center controls the descending cylinder 54 to work to drive the full-circle pad sucker 56 and the cover sucker 53 to descend, and controls the vacuum generators of the full-circle pad sucker 56 and the cover sucker 53 to work to respectively suck the full-circle pad 71 and the cover 61;
C. the descending cylinder 54 is reset to drive the full-circle pad sucker 56 and the cover sucker 53 to move upwards, the radial cylinder 52 is controlled to work to drive the full-circle pad sucker 56 and the cover sucker 53 to move to the upper part of the adjacent pre-mounting seat 83, the pushing cylinder 51 works to drive the full-circle pad sucker 56 and the cover sucker 53 to move so that the full-circle pad sucker 56 moves to the upper part of the pre-mounting seat 83, the descending cylinder 54 works to enable the full-circle pad 71 adsorbed on the full-circle pad sucker 56 to be in contact with the pre-mounting seat 83 and control the vacuum generator of the full-circle pad sucker 56 to stop working so that the full-circle pad 71 is placed on the pre-;
D. the descending cylinder 54 is reset to enable the full-circle pad sucker 56 to move upwards, the pushing cylinder 51 works reversely to enable the full-circle pad sucker 56 and the cover sucker 53 to move to enable the cover sucker 53 to be located above the pre-mounting seat 83, the descending cylinder 54 works again to enable the cover 61 adsorbed on the cover sucker 53 to be in contact with the pre-mounting seat 83, the vacuum generator of the cover sucker 53 stops working, and the cover 61 is placed on the full-circle pad 71 to complete pre-mounting of the pre-assembly;
E. the descending cylinder 54 is reset to enable the full-circle pad sucker 56 and the cover sucker 53 to move upwards, the pushing cylinder 51 works reversely again to enable the full-circle pad sucker 56 and the cover sucker 53 to be located at the initial position above the pre-mounting seat 83, and the radial cylinder 52 is reset to drive the full-circle pad sucker 56 and the cover sucker 53 to be located above the next full-circle pad 71 to be mounted and the cover 61 in the first sliding groove;
F. the rotary cylinder 81 rotates to exchange the position of the pre-assembly seat 83 with another pre-assembly seat 83, and the pre-assembly is moved to the pre-assembly position to facilitate the adsorption of the press-fitting mechanism 4.
4. Mounting of the package with the isolator 101 fitted with the semicircular pad 112:
when the installation of the semicircular pad 112 on the isolator 101 is completed, the automatic control center controls the action of the transverse cylinder to drive the stamping head 42 to move to the position above the pre-assembly seat 83 provided with the pre-assembly, controls the push cylinder 84 to work to drive the pre-assembly seat 83 provided with the pre-assembly to move upwards, the pre-assembly rises to be adsorbed by the magnetic ring embedded in the stamping head 42, the pre-assembly seat 83 moves downwards under the action of the push cylinder 84 (when the rotary cylinder 81 works, the other pre-assembly seat 83 provided with the pre-assembly is exchanged with the pre-assembly seat 83 which is taken away by the stamping head 42 to install the next pre-assembly), the stamping head 42 adsorbing the pre-assembly moves to the position above the isolator 101 under the action of the transverse cylinder, the vertical cylinder 41 drives the stamping head 42 to move downwards to enable the pre-assembly to be sleeved on the isolator 101 and to be attached to the semicircular pad 112 in a press-fitting mode to complete installation of the semicircular pad 112, the full-circle pad 71 and the cover 61 on the isolator 101.
5. Operation of the mounted isolator 101
The automatic control center controls the jacking cylinder 11 to reset, the assembling plate 10 is erected on the transmission mechanism, the automatic control center controls the transmission mechanism to operate to drive the one-way clutch 101 of the assembled part to move to the next working section, and meanwhile, the next one-way clutch 101 of the part to be assembled is conveyed to the automatic assembling device of the starter one-way clutch 101.
It is worth noting that: the utility model discloses equal electrical automation control realizes in operation process, and vacuum chuck 341, full round pad sucking disc 56 and shroud sucking disc 53 all are vacuum chuck 341 among the prior art simultaneously, open through controlling its vacuum generator and stop the state and be used for grabbing to attach the work piece or separate with the work piece.
To sum up, the utility model discloses the starter isolator 101 rigging equipment that sets up can accomplish isolator 101 semicircle pad 112, full circle pad 71 and shroud 61's automatic assembly through numerical control technique, has realized in the active time, cycle material loading, automatic feed, detection, assembly, clearance. The action is concise, the position is safe and reliable, and unmanned operation is realized on line. The error and neglected loading prevention of the positions of all the nodes in the assembly is realized through the detection of the mechanical structure and the electric sensor, and the assembly quality and the assembly stability are improved. The production efficiency is improved, the product quality is stable, the competitiveness of starter manufacturing enterprises is enhanced, the manufacturing cost of products is reduced, the labor intensity of workers is reduced, and the labor condition is improved. Meanwhile, the mechanism has the characteristics of reasonable structure, high automation degree, convenience in maintenance, quickness in adjustment, low manufacturing cost, convenience in field operation, promotion of management and the like, and has a very wide application prospect.
Finally, although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the present invention can be modified or replaced by other means without departing from the spirit and scope of the present invention, which should be construed as limited only by the appended claims.

Claims (5)

1. The utility model provides an automatic assembly quality of isolator semicircle pad which characterized in that: the automatic assembly machine comprises an automatic control center for controlling the operation of each part, a discharging mechanism, a displacement mechanism and an assembly manipulator which are integrated on a rack, and further comprises a one-way clutch preset at an assembly position;
and after the semicircular pad to be assembled is regularly discharged through the discharging mechanism, the semicircular pad is conveyed into the displacement mechanism, the displacement mechanism conveys the conveyed semicircular pad to the working area of the assembling manipulator, and the assembling manipulator acts to absorb the semicircular pad and then assemble the semicircular pad on the isolator.
2. The automatic assembly device of one-way clutch semicircular pads according to claim 1, characterized in that: discharge mechanism is including two that set up side by side, and every discharge mechanism all includes vibration dish automatic feeding machine, vibration dish automatic feeding machine discharge end is equipped with the baffle box, displacement mechanism sets up at two baffle box discharge ends.
3. The automatic assembly device of one-way clutch semicircular pad according to claim 2, characterized in that: the displacement mechanism includes the sliding tray with two baffle boxes perpendicular settings, the sliding tray both ends are equipped with the propelling movement cylinder respectively, and the sliding tray both ends all are equipped with the propelling movement cylinder, and two propelling movement cylinder effect ends set up relatively and all are equipped with the push plate of taking laser sensor, and the semicircle pad that two baffle box discharge ends were derived respectively gets into on two push plates that correspond, and laser sensor detects two push cylinder operation of automated control central control behind the semicircle pad and makes two semicircle pads remove to assembly machine tool work area and opening and set up relatively.
4. The automatic assembly device of one-way clutch semicircular pads according to claim 3, characterized in that: the assembly manipulator comprises an embedded cylinder with two opposite acting ends, the embedded cylinder acting ends are provided with adsorption seats used for adsorbing semicircular cushions, the two embedded cylinders are fixed through a connecting plate, an upper cylinder and a lower cylinder are connected to the connecting plate, the upper cylinder and the lower cylinder are fixed through a fixing plate, telescopic cylinders are connected to the fixing plate, and the telescopic cylinders are fixed to the frame.
5. The automatic assembly device of one-way clutch semicircular pads according to claim 4, characterized in that: the adsorption seat is including the semicircle breach of laminating isolator, the adsorption seat bottom surface still is equipped with a plurality of vacuum chuck that are used for adsorbing the semicircle pad, and semicircle pad opening sets up with the downward stromatolite of semicircle breach when vacuum chuck adsorbs the semicircle pad, the adsorption seat bottom still is equipped with and prevents that the semicircle pad from setting up the process fallback and preventing moving back the boss inlaying.
CN201920305662.8U 2019-03-11 2019-03-11 Automatic assembly device for semicircular pads of isolator Active CN210306593U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112296650A (en) * 2020-09-21 2021-02-02 永康捷灵智能科技有限公司 Automatic assembling mechanism for semicircular gasket and cover cap of isolator

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112296650A (en) * 2020-09-21 2021-02-02 永康捷灵智能科技有限公司 Automatic assembling mechanism for semicircular gasket and cover cap of isolator

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