CN210305263U - Spinning system - Google Patents

Spinning system Download PDF

Info

Publication number
CN210305263U
CN210305263U CN201920662866.7U CN201920662866U CN210305263U CN 210305263 U CN210305263 U CN 210305263U CN 201920662866 U CN201920662866 U CN 201920662866U CN 210305263 U CN210305263 U CN 210305263U
Authority
CN
China
Prior art keywords
pipe
swing
clamping
clamping claw
spinning
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201920662866.7U
Other languages
Chinese (zh)
Inventor
赖如福
李良有
周协恒
金腾
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhengjiang Changxing Heliang Intelligent Equipment Co Ltd
Original Assignee
Zhengjiang Changxing Heliang Intelligent Equipment Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhengjiang Changxing Heliang Intelligent Equipment Co Ltd filed Critical Zhengjiang Changxing Heliang Intelligent Equipment Co Ltd
Priority to CN201920662866.7U priority Critical patent/CN210305263U/en
Application granted granted Critical
Publication of CN210305263U publication Critical patent/CN210305263U/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Shaping Metal By Deep-Drawing, Or The Like (AREA)

Abstract

The utility model relates to a spinning system belongs to tubular product processing technology field. The spinning system comprises a first spinning machine, a second spinning machine and a swinging material moving system; the first spinning machine comprises a first clamping claw; the second spinning machine comprises a second clamping claw; the swinging material moving system comprises an installation base, a swinging arm, a swinging driving device, a material pushing device and a pipe clamp unit arranged on the swinging end of the swinging arm; the swing driving device is used for driving the swing arm to swing relative to the mounting base so that the swing end swings from a first position where the pipe clamp unit can discharge the first clamping claw to a second position where the pipe clamp unit is matched with the material pushing device and can feed the second clamping claw. The spinning system can automatically convey the pipe between the two spinning machines to carry out spinning processing for many times, has high automation degree, can save manufacturing cost, and can be widely applied to the manufacturing fields of refrigeration, automobiles, aviation and the like.

Description

Spinning system
Technical Field
The utility model relates to a tubular product processing equipment, specifically speaking relates to a spinning system of constituteing by a plurality of spinning-lathe.
Background
In the field of producing parts, a spinning machine is generally used to spin a pipe end to form a rotating member with different structures on the pipe end, such as spinning a tightening structure of the pipe end, so as to produce a tubular part such as a tank, a muffler, etc.
Structurally, the spinning machine generally comprises a material clamping claw and an extrusion piece which rotate relatively under the drive of a rotary drive device, wherein the extrusion piece can adopt a wheel structure or a ball structure, and for the ball structure, a single-claw spinning machine or a three-claw spinning machine is a common structure; for the wheel structure, there are two main structures, which are: (1) the rotary driving device drives the material clamping claw to rotate through the rotary driving main shaft so as to drive the pipe material clamped by the material clamping claw to rotate, and drives the spinning wheel to feed in the radial direction and the axial direction of the pipe material through the feeding mechanism so as to spin a preset structure at the end part and other parts of the pipe material, for example, a spinning machine disclosed in the application number CN 201811599148.6; (2) the rotary driving device drives the main shaft to rotate to drive the rotary pressing wheel to rotate around the rotating axis, and simultaneously drives the rotary pressing wheel to feed in the radial direction of the pipe material, while the material clamping claw is used for clamping the pipe material and can drive the pipe material to feed in the axial direction, of course, the feeding can be fed by the rotary pressing wheel, for example, the rotary press disclosed by the publication number CN 201611043982.8.
When the spinning machine with the structure is used for producing tubular parts such as a silencer, a liquid storage tank and the like which need to carry out spinning treatment on pipe materials for multiple times, a necking end part is usually spun out on one end part of a straight pipe section, and then a semi-finished pipe material with one end being spun is manually conveyed to another spinning machine so as to spin out the necking end part on the other end part of the straight pipe section. In the whole production process, the problems of high manufacturing cost, low automation degree, low production efficiency and the like caused by more labor consumption exist.
SUMMERY OF THE UTILITY MODEL
The main objective of the utility model is to provide a spinning system with spinning machine more than two, and dispose simple structure's the material system that moves between the spinning machine to improve the efficiency and the degree of automation that pipe material multichannel spinning handled.
In order to achieve the main purpose, the spinning system provided by the utility model comprises a first spinning machine, a second spinning machine, a material moving system and a feeding device for feeding the first spinning machine; the first spinning machine comprises a first extrusion piece and a first clamping claw which are driven by the rotary driving device to rotate relatively; the second spinning machine comprises a second extrusion piece and a second clamping claw which are driven by the rotary driving device to rotate relatively; the material moving system is used for moving the pipe materials clamped on the first material clamping claw to the second material clamping claw; the material moving system is a swinging material moving system and comprises an installation base, a swinging arm, a swinging driving device, a material pushing device and a pipe clamp unit arranged at the swinging end of the swinging arm; the pipe clamp unit comprises a pipe clamp; the swing driving device is used for driving the swing arm to swing relative to the mounting base so as to enable the swing end to swing from a first position to a second position; at the first position, the pipe clamp unit can discharge the first material clamping claw; at the second position, the tube material transferred by the tube clamping unit can be loaded to the second clamping claw by using the material pushing device.
The pipe material is transferred between the two spinning machines in a swinging mode of the swing arm, namely the pipe material is simply transferred between the two spinning positions, so that the structure of the material transferring system is effectively simplified, the second spinning machine can be automatically fed through the matching of the material pushing device and the second spinning machine, and the speed and the automation degree of the multi-pass spinning processing process of the pipe material are effectively improved.
In the process of feeding the second clamping claw, the material pushing device is at least used for applying pushing force to one end of the pipe material, which is far away from the second clamping claw, so that the pipe material is pushed to the second clamping claw to be clamped; the pushing device is arranged separately from the pipe clamp unit. The material is pushed from one end, and the material clamping claw can be better fed from the other end.
The more specific scheme is that the pushing device is used for pushing the pipe material at the stopping position to the second material clamping claw along the second axial direction to be clamped, and the stopping position is the position of the pipe material when the pipe clamping unit transfers the pipe material to the position of the pipe material right in front of the second material clamping claw; the pushing device comprises a pushing head and a linear displacement output device for driving the pushing head to move in a reciprocating manner; and the stator of the linear displacement output device is positioned on one side of the second extrusion piece, which is far away from the second clamping claw. The tube material at the stop position is directly pushed into the second clamping claw by directly utilizing the material pushing device, so that the structure of the material moving system is further simplified. The further proposal is that the pushing device is arranged on the frame of the second spinning machine.
The pushing device comprises a transverse moving driving mechanism, a longitudinal moving pushing unit and a material receiving groove arranged on a transverse moving output end of the transverse moving driving mechanism, wherein the material receiving groove is used for receiving pipe materials released by the pipe clamping unit at a second position; the transverse moving driving mechanism is used for driving the material receiving groove to move forwards to a material loading position where the second material clamping claw can be loaded and to retreat to a pipe end processing avoiding position; and at the feeding position, the longitudinal moving pushing unit is used for pushing the pipe material on the material receiving groove to the second material clamping claw along the groove length direction of the material receiving groove. Through the material receiving groove for transferring, the influence of the swing arm in the swing process on the pipe end processing process of the second spinning machine is reduced as much as possible, and therefore the processing efficiency of the whole spinning process is improved.
The further proposal is that the longitudinal moving pushing unit is arranged on the transverse moving output end and comprises a pushing plate positioned in the groove cavity of the receiving groove and a linear displacement output device used for driving the pushing plate to reciprocate along the groove length direction. The layout of the pushing device is more convenient, and the interference influence on the tube end processing process is reduced.
The preferable proposal is that the material receiving groove receives the pipe material released by the pipe clamp unit when the material receiving groove is positioned at the pipe end processing avoiding position; the discharging device is used for discharging the second spinning machine and comprises a receiving hopper arranged on the transverse moving output end; the receiving hopper is provided with a feeding hole which is positioned at the lower side of the receiving groove and is used for receiving the pipe material pushed out of the second clamping claw when the feeding hole moves transversely to a position right below the second clamping claw; the feed inlet is positioned at the downstream side of the material receiving groove along the direction of the material receiving groove transversely moving to the material receiving position. So that the same transverse moving driving mechanism can be utilized to carry out the unloading and the loading, thereby improving the whole treatment efficiency.
Another preferred solution is that the pipe clamp unit comprises a connection mechanism for mounting the pipe clamp on the swing end; the connecting mechanism is used for adjusting the position distance and the posture of the pipe clamp relative to the swinging end. By arranging the connecting mechanism, the position and the attitude of the pipe clamp are adjusted at the swinging end, so that the action amplitude of the pipe clamp in the position and attitude adjusting process is reduced.
More preferably, the connecting mechanism comprises a swing actuator with a stator fixed on the swing end, and a telescopic actuator with a stator fixed on the swing mover of the swing actuator; the pipe clamp is mounted on the mover of the telescopic actuator. The structure of the connecting mechanism is further simplified.
In another preferred scheme, when the device is at the first position, the swing end is positioned at a first pipe end treatment avoiding position area, and the first pipe end treatment avoiding position area is positioned at the upper side of the first clamping claw; when the device is at the second position, the swing end is positioned at a second pipe end processing avoiding position area, and the second pipe end processing avoiding position area is positioned at the upper side of the second clamping claw; the axial direction of the swing arm relative to the swing shaft of the mounting base is parallel to the axial direction of the pipe material clamped in the pipe clamp; the swing arm is a rigid straight rod structure.
The other preferable scheme is that the pipe clamp comprises a first side clamping jaw, a second side clamping jaw and an opening and closing actuator for driving the clamping jaws on the two sides to open and close; clamping rollers are rotatably arranged on the side clamping jaws; in the pipe clamp, the connecting lines of the clamping support points of at least three clamping rollers for the pipe material form an acute triangle. The pipe clamp has the advantages that the pipe clamped in the pipe clamp can rotate freely in the process of discharging the first clamping claw.
The swing driving device drives the swing arm to swing from a first position to a second position around a horizontal shaft in the upper side area of the mounting base; the first spinning machine and the second spinning machine are arranged side by side, and an installation space is reserved between the first spinning machine and the second spinning machine; the swing connection position of the swing arm and the mounting base is positioned in the mounting space.
Drawings
Fig. 1 is an end side view of embodiment 1 of the present invention, with the shield omitted;
fig. 2 is a perspective view of embodiment 1 of the present invention after omitting the protection cover, the feeding device and the swing material moving system;
fig. 3 is a top view of embodiment 1 of the present invention after omitting the protection cover, the feeding device and the swing material moving system;
fig. 4 is a schematic layout diagram of the functional units in embodiment 1 of the present invention;
fig. 5 is a perspective view of a first spinning machine according to embodiment 1 of the present invention;
fig. 6 is a perspective view of a second spinning machine and a discharging device in embodiment 1 of the present invention;
FIG. 7 is an enlarged view of portion D of FIG. 6;
fig. 8 is a perspective view of the material pushing rod in embodiment 1 of the present invention;
fig. 9 is a front end structure view of the material pushing rod in embodiment 1 of the present invention;
fig. 10 is a schematic view of a state in which the swing material-moving manipulator of embodiment 1 of the present invention clamps a semi-finished tubular product from the first material-clamping head;
fig. 11 is a schematic view of a state after the swing material-moving manipulator of embodiment 1 of the present invention carries the semi-finished tubular product and swings from the upper side to the position right above the second spinning machine head;
fig. 12 is a schematic view of a state in which the swing material-moving manipulator in embodiment 1 of the present invention makes a 180-degree turn-around of the poses of the telescopic actuator and the pipe clamp;
fig. 13 is a structural view of a swing arm, a swing actuator, a telescopic actuator and a pipe clamp in embodiment 1 of the present invention;
fig. 14 is a schematic view of a state before the swing material moving system feeds the second material clamping claw in embodiment 1 of the present invention;
fig. 15 is a schematic view of a process of feeding the second clamping claw by the swing material moving system in embodiment 1 of the present invention;
FIG. 16 is an enlarged view of a portion A of FIG. 1;
fig. 17 is a schematic view showing the change of the shape of a pipe material in the process of manufacturing a muffler using embodiment 1 of the present invention;
fig. 18 is a schematic structural view of a swing robot in embodiment 2 of the present invention;
fig. 19 is a schematic structural view of embodiment 3 of the present invention;
fig. 20 is a schematic structural view of a swing robot in embodiment 3 of the present invention;
fig. 21 is a perspective view of a second spinning machine, a material pushing mechanism, and a discharging device according to embodiment 4 of the present invention.
Detailed Description
The present invention will be further described with reference to the following examples and accompanying drawings.
The utility model discloses a main design is through arranging the swing between two spinning machines and move the material system to can improve the degree of automation that the pipe material production that muffler etc. need spin processing more than twice, based on this design, in following embodiment, mainly for carrying out the exemplary description to the structure that the swing moved the material system, the structure of spinning machine and loading attachment can refer to the structure of current product and design.
Example 1
Referring to fig. 1 to 4 and 14, the spinning system 1 of the present invention includes a control device, a feeding device 10 controlled by the control device, a first spinning machine 11, a second spinning machine 12, a swing material moving system 13 and a discharging system 14, wherein the swing material moving system 13 is used for moving a pipe material subjected to pipe end processing such as spinning by the first spinning machine 11 to the second spinning machine 12 for pipe end processing such as spinning again. In this embodiment, the pipe end processing includes spinning, flattening the pipe end, turning the inner bore, chamfering the inside and outside of the end face, and the like.
The control device comprises a touch control panel 15, a processor and a memory, and the memory stores a computer program; the control instruction of the operator is received through the touch control panel 15, so that the processor executes the corresponding computer program stored in the memory, and the functional units are controlled to execute corresponding actions according to a preset sequence, so as to perform feeding, first spinning, cutting, material moving and second spinning machine discharging, so as to obtain a formed part with a desired shape, that is, the formed part is processed according to the process shown in fig. 17, so as to obtain the silencer 01.
As shown in fig. 1 to 5 and 14, the first spinning machine 11 includes a first frame 20, a first clamping head 21, a first spinning head 22, a cutting device, a pipe end trimming device, a protecting cover (not shown in the drawings), and a rotational driving device for driving the first spinning head 22 and the first clamping head 21 to rotate relatively about a first rotational axis 200; the protective cover is mounted on the first frame 20 and covers the first spinning head 22. The first spinning head 22 and the first clamping head 21 are both arranged on the first frame 10, and in the positive direction of the X axis, the first spinning head 22 is positioned at the downstream side of the first clamping head 21; the feeding device 10 is a tail feeding device and is located on the upstream side of the first clamping head 21 along the positive direction of the X axis, namely, on the tail side of the first clamping head 21 away from the first spinning head 22; and the cutting device is located on the downstream side of the first clamping head 21, that is, on the front side of the first clamping head 21 adjacent to the first spinning head 22.
The second spinning machine 12 comprises a second frame 30, a second clamping head 31, a second spinning head 32, a pipe end trimming device, a protective cover (not shown in the figure) and a rotary driving device for driving the second spinning head 32 and the second clamping head 31 to rotate relatively around a second rotation axis 300; the protective cover is mounted on the second frame 30 and covers the second spinning head 32. The second spinning head 32 and the second clamping head 31 are both mounted on the second frame 30, and in the X-axis positive direction, the second spinning head 32 is located on the upstream side of the second clamping head 31, and the first clamping head 21 and the second clamping head 32 are correspondingly distributed on both sides of the spacing line 101 as shown in fig. 3, and the clamping claws of the two clamping heads are both located on one side of the corresponding spinning head facing the transverse spacing line 101, that is, in the X-axis positive direction, the first clamping claw 211 on the first clamping head 21 is located on the upstream side of the spacing line 101, and the second clamping claw 311 on the second clamping head 31 is located on the downstream side of the spacing line 101.
As shown in fig. 1 to 4, the first rotation axis 200 of the first spinning machine 11 is arranged substantially parallel to the second rotation axis 300 of the second spinning machine 12, i.e., in the present embodiment, the first spinning machine 11 is arranged side by side with the second spinning machine 12, specifically, both rotation axes are arranged along the X-axis direction in the figure; the two spinning machines have an installation space 100 in the Y-axis direction, and the installation space 100 constitutes a repair space in the subsequent maintenance of the equipment and a space for installing the swing material moving system 13.
The first clamping head 21 includes a rotary main shaft 210 rotatably mounted on the rear end portion of the first frame 20 about the first rotation axis 200, and a first clamping claw 211 mounted on the front end portion of the rotary main shaft 210 for clamping the long tubular material as shown in fig. 17; the material clamping claw 211 is used for clamping the long pipe material 01 to drive the long pipe material to rotate synchronously, and the specific structure is not limited to the multi-petal structure in the figure, and can also be designed by referring to other structures in the existing products.
The first spinning head 22, the cutting device and the pipe end trimming device are all mounted on the front end portion of the first frame 20, namely, the downstream side end portion in the positive direction of the X axis; in the spinning process, the rotary spindle 210 is driven to rotate around the first rotation axis 200 relative to the spinning wheel 220 of the first spinning head 22 by the rotary driving motor installed on the first frame 20, so as to drive the long tube clamped on the first clamping claw 211 to rotate relative to the spinning wheel 220 of the first spinning head 22, in the description of the embodiment, the rotation axis 200 is arranged along the X-axis direction, and the lead vertical direction is the Z-axis direction. In order to realize that the feeding device 10 can feed materials from the tail side, a feeding through hole penetrating through the front end and the rear end of the rotating main shaft 210 is arranged on the rotating main shaft; the specific installation structure is as follows: the two ends of the rotating main shaft 210 are rotatably supported on the first frame 20 through bearings, and the rotating main shaft 210 is driven to rotate around the first rotation axis 200 relative to the first frame 20 through gears or synchronous pulleys sleeved outside the rotating main shaft 210; the axial direction of the rotary spindle 210 is arranged along the X-axis direction, and its feed-through hole is also arranged along the X-axis direction, i.e. the first clamping head 21 has a feed-through hole arranged along the extension direction of the rotation axis 200, in this embodiment a substantially circular through hole, the axis of which is arranged substantially in line with the rotation axis 200.
The first spinning head 22 comprises a spinning wheel 220, a mounting sliding plate 24 and a feeding travelling mechanism 25, wherein the mounting sliding plate 24 is of a plate body structure arranged along an XOY plane, namely, arranged along a horizontal plane, and the spinning wheel 220 is rotatably mounted on the mounting sliding plate 24 through a mounting seat 221; the feed traveling mechanism 25 includes an X-axis sliding plate 251 slidably mounted on the first frame 20 along the X-axis direction through a rail slider mechanism 250, a linear displacement output device 252 for driving the X-axis sliding plate 251 to reciprocate along the X-axis direction, a rail slider mechanism 253 for mounting the mounting sliding plate 24 on the X-axis sliding plate 251 to reciprocate along the Y-axis direction, and a linear displacement output device 254 for driving the mounting sliding plate 24 to reciprocate along the Y-axis direction, for the linear displacement output devices 254, 252, a linear motor, a servo motor, an oil cylinder, an air cylinder, etc. may be used, and in this embodiment, a linear displacement output device configured by a servo motor and a screw nut mechanism is specifically used to drive the mounting sliding plate 24 to move in a two-dimensional space within the XOY plane. Of course, movement in three dimensions can be achieved by adding a drive mechanism along the Z axis. That is, in the present embodiment, the feed carriage 25 can be used at least to drive the mounting slide 24 to move in two dimensions along the extending direction of the rotation axis 200 and in the transverse direction perpendicular to the extending direction. The feed running mechanism 25 drives the rotary pressing wheel 220 to move relative to the first clamping claw 211 according to a preset track, namely, to perform extrusion feeding, so as to form a formed pipe part with a preset shape on the front end part of the long pipe material, in this embodiment, a necking end part 010 shown in fig. 17. In the present embodiment, "front" in "front end portion" or "front end side" and the like is configured such that, in the same spinning machine, the side of the end portion of the tube material to be spun is front and the other end side is rear with respect to the tube material.
The cutting device comprises a cutting tool 26, a mounting slide 24 and a feed travelling mechanism 25, i.e. in this embodiment the cutting device shares a set of feed drive mechanism with the first spinning head 22. The cutting tool 26 is detachably mounted on the mounting slide 24 by means of a tool holder 27.
The pipe-end truing device includes a pipe-end truing tool, a mounting slide 24, and a feed traveling mechanism 25, i.e., in the present embodiment, the pipe-end truing device shares a feed driving mechanism with the first spinning head 22 and the cutting device. The pipe end truing tool includes a cutting tool 26 and an in-hole turning tool 28, i.e., it shares a cutting tool 26 with the cutting device; of course, a cutting tool can be independently arranged according to actual needs; the boring cutter 28 is detachably mounted on the mounting slide 24 via a cutter head 29, and the boring cutter 28 is detachably mounted on the cutter head 29 via a bar-shaped shank arranged in the X-axis direction and extending in the direction of the first gripper 211.
In a first transverse direction, namely in a Y-axis direction, the cutting tool 26, the inner hole turning tool 28 and the spinning wheel 220 are arranged at intervals in sequence, and a processing avoiding gap exists between the adjacent cutting tools and the spinning wheel, namely in the process of processing the pipe material 01 clamped on the first clamping claw 211 by using one of the cutting tools and the spinning wheel, the distance between the other cutting tool and the spinning wheel can ensure that the processing process is not interfered, and the specific distance is determined according to the size of the actual cutting tool and the size of the pipe blank to be processed; the positional relationship between the three components can be arranged according to the requirements before and after the processing procedure, and is not limited to the specific structure in the embodiment.
In the embodiment, the first spinning head 21, the cutting device and the pipe end trimming device share one set of feed driving mechanism, which not only reduces the component construction, but also facilitates the setting of the machining avoiding distance. Of course, the three parts can be provided with corresponding feeding driving mechanisms independently, and the arrangement of the specific structure is not limited to the specific structure in the embodiment.
In the structure and position layout of each functional unit, the structure of the second spinning machine 12 is substantially the same as that of the first spinning machine 11, except that the rotating spindle thereof may be provided with a feeding through hole or not, that is, the second spinning machine 12 is provided with the second clamping claw 311, the rotating spindle 326, the rotating driving spindle 310, the spinning wheel 320, the cutting tool 36 and the inner hole turning tool 38, and detailed description of the specific structure of the second spinning machine 12 is omitted here. Further, in the second spinning machine, the "front end side" is located upstream of the "rear end side" in the X-axis positive direction.
In the present embodiment, the loading device 10 is a tail loading device, and the specific structure adopts the structure disclosed in the application of the present applicant and publication No. CN109570314A, and the partial description of the tail loading device in the patent application is fully incorporated into the present application as part of the specific description of the present embodiment.
As shown in fig. 8 and 9, the feeding ram 4 of the tail feeder includes a base rod 400 and a sleeving rod segment 40 for sleeving the rear port of the long pipe 01, and the sleeving rod segment 40 is rotatably mounted on the front end of the base rod 400 by a rotary connection mechanism. In this embodiment, the outer peripheral surface of the front end of the sleeved rod section 40 is a lead-in surface for being inserted into the rear end of the long pipe 01, specifically, the conical surface structure shown in the figure is adopted. The rotary connecting mechanism comprises a mounting sleeve 44, a bearing 43 and a connecting sleeve 42; the mounting sleeve 44 is fixedly sleeved on the front end portion of the base rod 400, in this embodiment, an end hole 401 is formed in the front end portion of the base rod 400, and the rear end portion of the mounting sleeve 44 is sleeved in the end hole 401, and the sleeve can be fixed by using bonding, threaded connection or fastening bolts. An inner shoulder 440 and a clamping groove 445 positioned at the front side of the inner shoulder 440 are arranged at the front end part of the inner cylinder cavity of the mounting sleeve 44; the bearing 43 is clamped in the inner cylindrical cavity of the mounting sleeve seat 44 by the clamping spring 441 pressing the outer ring of the bearing 43 between the inner shoulder 440 and the inner shoulder 440 through the cooperation of the inner shoulder 440 arranged on the mounting sleeve 44 and the clamping spring 441 clamped in the clamping groove 445. The middle area of the outer peripheral surface of the connecting sleeve 42 is provided with an outer shoulder 420, the front side of the outer shoulder 420 is convexly provided with a guide convex ring, the guide convex ring is matched with the front end part of the inner cylinder cavity of the mounting sleeve 44 to form a guide mechanism of the connecting sleeve 42 and the mounting sleeve 44 in the sleeving process, the rear end part of the connecting sleeve 42 is sleeved in the inner ring of the bearing 43, and through the matching of the locking screw 45, the stop washer 46 and the stop ring 47 with the outer shaft shoulder 420 arranged on the connecting sleeve 42, the connecting sleeve 42 is fixed on the bearing 43, the outer shaft shoulder 420 is abutted against the end face of the inner ring of the bearing 43, the locking screw 45 is screwed on the inner screw hole at the rear end part of the connecting sleeve 42, namely with the locking screw 45 threaded through the rear port of the mounting sleeve 44 in threaded engagement with the rear port of the adapter sleeve 42, so that the retainer ring 47 fitted around the locking screw 45 presses the inner race of the bearing 43 between the retainer ring 47 and the outer shoulder 420. The sleeved rod section 40 is fixed on the connecting sleeve 42 through the locking bolt 41, specifically, the locking is realized through the matching of the locking bolt 41 and an inner threaded hole arranged on the connecting sleeve 42 and the abutting of the front end surface of the connecting sleeve 42 on an inner shaft shoulder 401 of the sleeved rod section 40, so that the rotatable connection of the sleeved rod section 40 and the base rod 400 is realized, and the outer diameters are approximately arranged in an equal diameter; an outer shoulder 402 is provided outside the sleeved rod section 40, which rests against the rear end face of the tube stock.
As shown in fig. 1 to 7, the discharging system 14 is used for discharging the tube material 03 spun by the second spinning machine 12, and includes a discharging device 141 for discharging the second spinning machine and a finished product hopper 142 for containing the finished tube material 03.
The discharging device 141 includes a transfer chute 144 fixed to the frame 30 of the second spinning machine 12 by a bracket 143, a receiving hopper 145 movably mounted on the bracket 143 in a horizontal direction, and a traverse driving mechanism 146 for driving the receiving hopper 145 to reciprocate in the horizontal direction with respect to the bracket 143, wherein the horizontal direction is arranged along the Y-axis direction; the transverse moving driving mechanism 146 is used for driving the receiving hopper 145 to move along the Y-axis direction to abut against or be far away from the second clamping claw 311; the receiving hopper 145 has a chute 1450 arranged obliquely, and the high-side end of the chute 1450 is adjacent to the second gripper jaw 311 in the direction movable with respect to the support 143; specifically, in the receiving hopper 145, material blocking side wing plates 1451, 1452 bent and extended upward from both sides of the slider bed 1450, and end side wing plates 1453 bent and extended upward from the inlet end of the slider bed 1450; along the negative direction of the Y axis, the material sliding bottom plate 1450 is arranged obliquely downwards, the tail end of the material sliding bottom plate 1450 forms a discharge port of the material receiving hopper 145, namely, the material sliding bottom plate of the material receiving hopper 145 is arranged obliquely downwards from the direction from the feed port to the discharge port.
The intermediate slip hopper 144 is disposed between the product hopper 142 and the receiving hopper 145, and has a roller plate 1440, and side blocking plates 1441 fixed on both sides thereof. In a horizontal plane, the high-side end of the transfer chute 144 always overlaps the low-side end of the receiving hopper 145, and the transfer chute 144 is located below the receiving hopper 145 to ensure that the finished tube 03 received by the receiving hopper 145 can roll into the finished hopper 142 through the transfer chute.
In the embodiment, the product hopper 142 is used for receiving the product pipe 03 rolled out from the discharge port of the loading chute 144, and specifically, the product hopper 142 has a bottom plate arranged obliquely and a baffle plate surrounding the bottom plate, and is movably located at the bottom of the installation space 100 by a roller fixed at the bottom thereof.
The traverse driving mechanism 146 includes a supporting slide 1461 fixed on the bracket 143, two linear rails 1462 slidably mounted on the supporting slide 1461 and arranged along the Y-axis, and a linear displacement output device 1463 for driving the two linear rails 1462 to reciprocate along the Y-axis relative to the supporting slide 1461; in this embodiment, the linear displacement output device 1463 is constructed by using an air cylinder, and a piston rod of the linear displacement output device is fixedly connected with the mounting seat 1460; the mounting seat 1460 is fixed on the front end parts of the two linear guide rails 1462, specifically on the front end part of the Y-axis positive direction; in addition, the linear displacement output device 1463 can also be constructed by using an oil cylinder, a linear motor and the like. The linear guide 1462 is an i-shaped guide and the support carriage 1461 is an i-shaped slider that cooperates with the linear guide 1462 so that the entire traverse drive mechanism 146 is mounted in a suspended manner on the carriage 143. In the present embodiment, the first spinning machine 11 and the second spinning machine 12 both use spinning rollers to construct an extrusion to spin a desired tube end structure by using a radial extrusion feed during the relative rotation of the extrusion and the tube, but it is also possible to use spinning balls in the prior art to construct an extrusion to spin a tube so that in the present embodiment, the first gripper claw 211 rotates about the rotation axis 200 relative to the first extrusion, and the second gripper claw 311 rotates about the rotation axis 300 relative to the second extrusion.
Referring to fig. 1 to 4 and 10 to 16, the swing material moving system 13 includes a swing manipulator 5 and a material pushing device 6. The swing robot 5 includes a mounting base 50, a swing arm 51, a swing driving device, and a pipe clamp unit 7 mounted on a swing end of the swing arm 51. In the present embodiment, the mounting base 50 is a herringbone structure, and both lower ends thereof are detachably mounted to the frame 30 and the frame 20 by means of fasteners such as bolts, so as to span between the two frames and be located above the product hopper 142, i.e., at the upper region of the mounting space 100. The swing arm 51 is a rigid straight rod structure, that is, the relative pose between the swing end and the hinged end is kept unchanged during the use process, the fixed end thereof is rotatably mounted on the upper end of the mounting base 50 through a rotating shaft 510, the rotating shaft 510 is connected to a rotary driving device through a reduction gearbox or a reduction synchronous belt, in the embodiment, a rotary driving motor is used for constructing the rotary driving device, and the rotary driving device and the rotating shaft 510 together form the swing driving device in the embodiment; of course, the rotation driving device may also adopt a gear sleeved on the rotating shaft 510, and the rack meshed with the gear is matched with the cylinder and the oil cylinder to drive the swing arm 51 to swing around the axis of the rotating shaft. In the present embodiment, the rotation shaft 510 is a transverse shaft, and the axial direction thereof is parallel to the axial direction of the rotation axes 200, 300, i.e. both are arranged along the X-axis direction, wherein the axial direction of the rotation axis 200 constitutes the first axial direction in the present embodiment, and the axial direction of the rotation axis 300 constitutes the second axial direction in the present embodiment.
The pipe clamp unit 7 includes a swing actuator 70 mounted on a swing end of the swing arm 51, a telescopic actuator 71 mounted on a swing output end of the swing actuator 70, and a pipe clamp 73 mounted on a telescopic output end of the telescopic actuator 71. In the embodiment, a rotary cylinder is adopted to construct the swing actuator 70, a multi-rod cylinder is adopted to construct the telescopic actuator 71, a finger cylinder is adopted to construct the main body structure of the pipe clamp 73, and the cylinders are adopted to construct the swing actuator and the telescopic actuator, so that the existing air pressure station on the spinning machine can be fully utilized to provide a power source, and the structure and equipment cost of the swing material moving system are effectively simplified; specifically, a telescopic actuator is constructed using parallel-bar cylinders. Of course, for the telescopic actuator 71, a multi-rod cylinder, or a cylinder, a cylinder and a guide mechanism, or a linear motor may be used. The swing actuator 70 may be constructed by using a rack and pinion mechanism in cooperation with an air cylinder, an oil cylinder, or a servo motor. The pipe clamp 73 may be constructed by using a clamp die that is pushed by two or more cylinders, or the like. In order to facilitate the adjustment of the position of the pipe clamp 73 in the X-axis direction during the installation of the device, so as to improve the installation accuracy and reduce the manufacturing difficulty, the pipe clamp 73 is installed on the telescopic end of the telescopic actuator 71 through the traverse fine adjustment mechanism 74; specifically, the traverse fine adjustment mechanism 74 includes a support rail 740 fixed to the telescopic end of the telescopic actuator 71, a slider 741 suspended and supported on the support rail 740 so as to be slidable along the support rail 740, and a quick release mechanism 742 for locking the relative position between the slider 741 and the support rail 740, wherein the support rail 740 and the slider 741 are suspended, supported and engaged in a dovetail groove structure, and the cylinder body of the finger cylinder is fixed to the slider 741. Wherein the swing actuator 70, together with the telescopic actuator 71, and the traverse fine adjustment mechanism 74 for fine adjustment of the lateral position of the tube clamp, constitute the connection mechanism 72 in this embodiment for mounting the tube clamp 73 on the swing end of the swing arm 51, i.e., in this embodiment, the tube clamp unit 7 includes the tube clamp 73 and the connection mechanism 72 for mounting the tube clamp 73 on the swing end of the swing arm 51.
In the present embodiment, the specific structure of the pipe clamp 73 is shown in fig. 13 and 16, and includes a finger cylinder 730; the first side jaw 731 and the second side jaw 732 of the finger cylinder 730 each include an upper support arm and a lower support arm, i.e., upper support arms 7310, 7320 and lower support arms 7311 and 7321, which extend inward and are in a cantilever structure, and a clamping roller, i.e., clamping rollers 733, 735, and 736, is rotatably mounted on a free end of each support arm, and during clamping, the four clamping rollers form a clamping contact portion for clamping the tube, i.e., four points clamped on the outer circumferential surface of the tube 02, the four points having points located on both sides of a radial surface, which is a plane passing through the center of the tube 02, thereby enabling stable clamping. In order to clamp the tube 03 by the clamping rollers, at least three clamping rollers are required to clamp and support the tube 03 from three directions, and the three supporting points cannot be located on the same semi-circumferential surface, that is, the connecting lines of the clamping supporting points of at least three clamping rollers to the tube form an acute triangle. The finger cylinder 730 constitutes an opening and closing actuator for opening and closing the both-side jaws. Of course, in order to reduce the deflection stress caused by the rotary cutting of the pipe 03 during the clamping process, the clamping roller is set to be an elastic wheel, or the supporting arm is movably connected with the side clamping jaw, an inner sleeve and an outer sleeve are specifically adopted, and the supporting arm is sleeved with a compression spring which enables the supporting arm to be far away from the side clamping jaw, so that the clamping roller is elastically and floatingly installed on the side clamping jaw.
As shown in fig. 15, in the X-axis direction, a rotary cylinder for constructing the swing actuator 70 is interposed between the multi-rod cylinder and the swing arm end of the swing arm 51 to form a swing avoidance gap between the multi-rod cylinder and the swing arm end of the swing arm 51; that is, in the present embodiment, the swing actuator 70 is used to establish a swing avoidance gap between the swing arm end of the swing arm 51 and the telescopic actuator 71 in the first axial direction.
As shown in fig. 15, the pushing device 6 is mounted on the frame 30 of the second spinning machine 12, and includes a pushing plate 60 and a linear displacement output device 61 for driving the pushing plate 60 to reciprocate along the second axial direction, i.e., to reciprocate along the X axial direction; the linear displacement output device 61 may be constructed using a cylinder, an oil cylinder, a linear motor, etc., and in the present embodiment, is constructed using a multi-rod cylinder. The stator 610 of the linear displacement output device 61 is located on the side of the spinning wheel 320 of the second spinning machine 12 away from the second clamping jaw 311, and specifically, the stator 610 is fixed on the mounting base plate 38 shown in fig. 6 through a bracket. In the working process, the multi-rod cylinder drives the piston rod to move along the negative direction of the X axis, so that the material pushing plate 60 is pushed to a pipe end processing avoiding area, and interference to pipe end processing processes such as spinning and the like is avoided. Wherein the ejector plate 60 constitutes the ejector head in this embodiment.
In this embodiment, taking the production and manufacture of the silencer 03 shown in fig. 17 as an example, the working process of the spinning system is exemplarily described, and specifically includes the following steps:
the first spinning step S1 is to control the first spinning machine 11 to spin out the necking end 010 at the front end of the long tube 01 to obtain the semi-finished tube 02 connected to the long tube, control the swing material moving system to clamp the semi-finished tube 02 from the first clamping claw, cut the semi-finished tube 02 from the long tube by the cutting device, and raise the semi-finished tube to a tube end processing avoiding area higher than the first clamping claw 211.
In the first spinning step S1, the swing arm 51 swings until the pipe clamp unit 7 is located at a position directly above the first clamping claw 211, that is, the swing end of the swing arm 51 is located at the first position in the present embodiment, and the telescopic actuator 71 is brought into the retracted state, while the pipe clamp 73 is located at a region directly above the first clamping claw 211, to avoid the pipe end processing process such as spinning, inner hole turning, or the like, even if the pipe clamp 73 is located at the first pipe end processing avoiding region.
Specifically, the first spinning step S1 includes:
in the tube end positioning step S11, the feeding and traveling mechanism 25 is controlled to drive the spinning wheel 220 to move to a positioning position right in front of the first clamping claw 211, and then the tail feeding device 10 is controlled to feed the long tube material 01 until the front end surface of the long tube material 01 abuts against the end surface of the spinning wheel 220, so as to position the tube end.
In the spinning forming step S12, the rotating spindle 210 is driven to rotate the long tubular member 01 through the first clamping claw 211, and the control feeding traveling mechanism 25 drives the spinning wheel 220 to move according to a predetermined track, so as to spin a formed tubular portion 010 with a predetermined shape on the front end portion of the long tubular member 01, where the specific structure of the formed tubular portion 010 is as shown in fig. 17.
A port trimming step S13, wherein the spinning wheel 220 is controlled to exit the spinning position; then, the rotary driving device is controlled to drive the rotary main shaft 210 to drive the long pipe material 01 to rotate through the first clamping claw 211, the feed travelling mechanism 25 is controlled to drive the cutting tool 26 to feed to the end side of the forming end portion 010 so as to perform end face flattening processing on the necking portion of the forming end portion 010, and the inner hole turning tool 28 is driven to extend into the forming end portion 010 so as to perform inner hole turning finishing processing and end face chamfering processing on the necking portion of the forming end portion 010.
And a pipe end secondary positioning step S14, in which the feeding and traveling mechanism 25 is controlled to drive the spinning wheel 220 to move to a positioning position right in front of the first clamping claw 211, and then the tail feeding device 10 is controlled to push the long pipe 01 until the front end surface of the long pipe 01 abuts against the end surface of the spinning wheel 220, so as to perform secondary positioning on the pipe end, and cut out a semi-finished pipe 02 with a fixed length. In the first spinning step S1, the tube end surface is positioned twice so that the length of the tube outside the first clamping claw during spinning is short to improve the structural strength and ensure the machining accuracy, and the second positioning is performed with the tube end surface after cutting as a reference to further improve the machining accuracy.
In the cutting step S15, the telescopic actuator 71 is controlled to extend so that the pipe gripper 73 moves down to be gripped on the front end portion of the long pipe material 01, the four gripping rollers are controlled to grip the outer peripheral surface of the long pipe material 01, and the pipe section is cut off from the long pipe material 01 by a cutting device in a predetermined length to obtain a semi-finished pipe material 02.
And a step S16 of raising, controlling the telescopic actuator 71 to retract, so that the pipe clamping jaw 73 carries the semi-finished pipe material 02 to move up to the first pipe end processing avoiding area. So that the first spinning machine 11 can continue the spinning process of the next semifinished product.
In the swing material moving step S2, controlling a swing driving device to drive a swing arm 51 to swing to a second pipe end processing avoiding area where the semi-finished pipe material 02 is located above the second material clamping claw 311; then, controlling the swing material moving system to adjust the position of the semi-finished tube material until the semi-finished tube material is positioned right in front of the second material clamping claw 311; and then controlling the material pushing device 6 to push the part of the semi-finished tube 02 with the necking end facing the second clamping claw 311 into the second clamping claw 311 so as to be clamped by the second clamping claw 311.
Specifically, the swing material moving step S2 includes the following steps:
in the swing step S21, the swing driving device is controlled to drive the swing arm 51 to swing from the first position to a position where the swing end is located directly above the second clamping claw 311, i.e. at the second position in the present embodiment, and at this time, the tube is located at the stop position in the present embodiment, and the pushing device pushes the tube toward the spinning station of the second spinning machine 12 along the axial direction of the tube. In this embodiment, the swing is 180 degrees from the first position to the second position. Since the rotary shaft 510 is arranged substantially in the horizontal direction, that is, in the present embodiment, the axial direction of the rotary shaft 510 is arranged in parallel to the axial direction of the tube material held on the tube clamp 73, during the swing, the swing arm 51 swings at the upper side region of the rotary shaft 510 to reduce the layout interference with the two spinning machines.
In the direction adjustment step S22, the swing actuator 70 is controlled to adjust the extending direction of the telescopic actuator 71 to point to the second gripper jaw 311, i.e. the second gripper jaw constitutes the current gripper jaw at this time.
Specifically, the swing actuator 70 is controlled to rotate the telescopic actuator 71 and the tube clamp 73 by 180 degrees about an axis parallel to the Y-axis direction, that is, from the state shown in fig. 11 to the state shown in fig. 12 and 14, at which time the driving direction of the mover of the telescopic actuator 71 is arranged along the Z-axis direction. That is, in the present embodiment, the telescopic actuator 71 is used to drive the pipe clamp 73 to move in the vertical direction to adjust the pipe clamp 73 to the pipe end treatment avoiding region, and to extend from the pipe end treatment avoiding region to the loading position or the unloading position to drive the pipe clamp 73 to extend to move from the pipe end treatment avoiding region to the clamping claw, and to retract to move from the clamping claw to the pipe end treatment avoiding region, that is, the telescopic actuator 71 constitutes the avoiding actuator in the present embodiment. Of course, other mechanisms may be used to construct the avoidance actuator, and the avoidance actuator is necessarily a telescopic actuator, and only needs to be configured to drive the pipe clamp 73 to move in the avoidance channel between the pipe end processing avoidance area and the material clamping claw, specifically, the avoidance actuator may be configured to drive the pipe clamp 73 to move from the first pipe end processing avoidance area to the first material clamping claw 211 to clamp the pipe material on the first material clamping claw 211 and then move away from the first pipe end processing avoidance area at least when the swing arm 51 swings to the first position, and drive the pipe clamp 73 to move close to the second material clamping claw 311 to transfer the clamped pipe material to the position between the second material clamping claw 311 and the material pushing device 6 and then move away from the second pipe end processing avoidance area when the swing arm 51 swings to the second position. That is, in the present embodiment, the connecting mechanism 72 is used not only to adjust the positional distance between the pipe clamp 73 and the swing end of the swing arm 51, but also to adjust the posture of the pipe clamp 73 with respect to the swing end, that is, to adjust the posture of the pipe clamp 73 with respect to the swing end.
In the feeding step S23, the linear displacement output device 61 of the material pushing device 6 is controlled to drive the material pushing plate 60 to move forward along the X axis, so as to push the tube 02 clamped on the tube clamp 73 into the second clamping claw 311, and the tube 02 is clamped by the second clamping claw 311, i.e. the tube 02 is pushed along the tube spindle of the tube clamp 73. Before pushing the material, the clamping force on the pipe material can be properly reduced.
The second spinning step S3 controls the second spinning machine 12 to spin a throat end portion 011 on the other end of the semifinished tube material 02 to obtain the muffler 03.
And a discharging step S4, controlling the traverse driving mechanism 146 to drive the feed inlet of the receiving hopper 145 to extend to a position right below the second clamping claw 311, pushing the silencer 03 out of the second clamping claw 311 by using a discharging mechanism in the second spinning machine 12, sequentially passing through the receiving hopper 145 and the intermediate sliding hopper 144, and finally rolling into the finished product hopper 142.
The specific structure and discharging manner of the discharging device are not limited to the discharging structure and discharging manner in the embodiment, and the discharging device can also adopt a corresponding device in the existing product to discharge.
The above steps are repeated to continuously process the finished pipe material, i.e. the silencer 03.
When the swing end of the swing arm 51 swings back to the position right above the second gripper claw 211 from the position right above the second gripper claw 311, the swing actuator 70 also needs to be controlled to drive the telescopic actuator 71 to perform position adjustment, that is, in this embodiment, the swing actuator 70 is controlled to adjust the extending direction of the telescopic actuator 71 to point to the current gripper claw when the swing end of the swing arm 51 is located at the first position and the second position; specifically, the tube end processing avoiding region is located directly above the current gripping claw so that the telescopic actuator 71 drives the tube clamp 73 vertically closer to or farther from the current gripping claw, thereby reducing interference.
Of course, the adjustment of the telescopic direction of the telescopic actuator 71 by the swing actuator 70 is not limited to the adjustment at the first position and the second position in the present embodiment, and the swing can be suspended in the swing process and at a certain position in the process for adjustment, that is, the swing actuator 70 adjusts the pose of the telescopic actuator 71, so that the pipe clamp 73 moves from the current pipe end processing avoiding region to the current clamping claw, and the extending direction of the telescopic actuator 71 all points to the current clamping claw.
Example 2
As a description of embodiment 2 of the present invention, only the differences from embodiment 1 will be described below.
As shown in fig. 18, in the swing robot 5, the mounting base 50 thereof is mounted on the lifting output end of the lifting drive mechanism 81 so that the telescopic actuator mounted on the swing end of the swing arm 51 can be omitted, but the swing actuator remains, and at this time, the distance between the pipe clamp 73 and the swing end of the swing arm 51 can be increased by the extension bar, so that the pipe clamp 73 is driven to move closer to or away from the current clamping claw from the pipe end processing avoiding area by the lifting drive mechanism 81.
Further, the mounting base 50 may be mounted on the traverse driving mechanism 82 to adjust the position of the tube clamp 73 in the Y-axis direction.
Example 3
As a description of embodiment 3 of the present invention, only the differences from embodiment 1 will be described below.
As shown in fig. 19, the swing arm 51 swings with respect to the mounting base 50 about a vertical axis which is arranged in the Z-axis direction, i.e., in the vertical direction, and the swing actuator is omitted, and at this time, the first spinning machine 11 and the second spinning machine 12 are disposed in the same side-by-side arrangement, i.e., in the same direction as the direction toward the extrusion by the gripper jaws.
As shown in fig. 20, in the swing robot 5, the mounting base 50 thereof is mounted on the lifting output end of the lifting drive mechanism 81 so as to omit the telescopic actuator mounted on the swing end of the swing arm 51, and at this time, the distance between the pipe clamp 73 and the swing end of the swing arm 51 can be increased by the extension bar, so that the pipe clamp 73 is driven to move closer to or away from the present clamping claw from the pipe end processing avoiding area by the lifting drive mechanism 81. Further, the mounting base 50 may be mounted on the traverse driving mechanism to adjust the position of the tube clamp 73 in the Y-axis direction. Of course, in the present embodiment, a telescopic actuator mounted on the swing end of the swing arm 51 may be left to adjust the position of the pipe clamp 73 from the pipe end processing avoiding position to the position between the present clamping claws.
Example 4
As a description of embodiment 4 of the present invention, only the differences from embodiment 1 will be described below.
Referring to fig. 21, in the present embodiment, a material receiving groove 91 is additionally provided at the traverse output end of the traverse driving mechanism 146 of the discharging device to mount the material pushing device 6 at the traverse output end, thereby constituting the longitudinal movement material pushing unit in the present embodiment.
The material receiving groove 91 is a V-shaped groove structure, the groove length direction of the material receiving groove is arranged along the X axis direction, the material pushing device 6 is provided with a material pushing plate 60 positioned in the V-shaped groove and a linear displacement output device 62 arranged on the upstream side of the material receiving groove 91 in the Y axis forward direction, and in the embodiment, the linear displacement output device 62 is constructed by using an air cylinder.
In the working process, the different place from the above embodiment 1 is that the swing arm swings to the position above the pipe clamp located in the material receiving groove 91, namely, the second position in the embodiment, and then rotates to the position where the clamping opening of the pipe clamp is arranged towards the material receiving groove 91, at this time, the pipe clamp is located in the second pipe end processing avoiding position, and then the pipe clamp is driven to carry the semi-finished pipe material to move close to the material receiving groove 91, and the semi-finished pipe material is released onto the material receiving groove 91 and then retreats to the second pipe end processing avoiding position area.
Then, the traverse driving mechanism 146 is controlled to drive the receiving hopper 145 to traverse to a position where the feeding port is located at the lower side of the second clamping claw 311, at this time, the receiving hopper 145 is located at the receiving position to receive the finished tubular product 03 pushed out of the second clamping claw 311, and then further moves forward to traverse to a position where the receiving groove 91 is directly opposite to the second clamping claw 311, that is, at the feeding position where the second clamping claw is fed in the present embodiment, and then the pushing device 6 is controlled to push the semi-finished tubular product loaded in the receiving groove 91 into the second clamping claw 311, and then the traverse driving mechanism 146 is controlled to carry the receiving hopper 145 and the pushing device together to retract to the tube end processing avoiding position, that is, the receiving position in the present embodiment.
In this embodiment, in order to ensure that the rotating main shafts of the two spinning machines can be arranged at the same height, so as to be constructed by using the same machine type, and avoid the interference of the pipe clamp with the receiving groove 91 in the process of loading the V-shaped receiving groove 91, a semi-finished pipe material is released at a predetermined position higher than the receiving groove 91, as shown in the structure shown in fig. 13, a positioning cylinder 93 driven along with the swinging actuator 70 is fixedly arranged beside the telescopic actuator 71, the positioning cylinder 93 constitutes the positioning telescopic actuator in this embodiment, a stop limit block 94 is fixedly arranged on a piston rod of the positioning cylinder 93, and the positioning cylinder 93 is used for driving the stop limit block 94 to move telescopically between a first positioning position and a second positioning position, wherein the first positioning position is lower than the second positioning position; when the swing end of the swing arm 51 swings to the second position, the stop limit block 94 is driven to be located at the second positioning position, so that the telescopic actuator 71 can only descend to the second positioning position, and at the moment, an avoiding gap exists between the pipe clamp and the material receiving groove 91 in the vertical direction; when the swing end of the swing arm 51 swings to the first position, the stopping limit block 94 is driven to be located at the first positioning position, so that the telescopic actuator 71 is stopped at the position or located outside the contact area and can be extended and contracted to the preset displacement position, and at this time, the pipe clamp can move to the position for clamping the pipe from the first clamping claw in the vertical direction.
Example 5
As a description of embodiment 5 of the present invention, only the differences from embodiment 1 will be described below.
Referring to the structure shown in fig. 15, the material pushing plate 60 is replaced by a plunger, specifically, an elastic plunger is selected, during the working process, the elastic plunger is plugged into the rear port of the tube material 02, the tube clamp 73 is controlled to release the clamping of the tube material 02, then, the plunger is driven to drive the tube material 02 to extend into the second material clamping claw so as to be clamped, and after the tube material 02 is clamped by the second material clamping claw, the plunger is pulled out of the tube material 02. In order to better push the pipe materials, an outer shaft shoulder part can be arranged on the peripheral surface of the elastic plunger piston to construct a stop mechanism, so that partial thrust can be applied to the end surface of the pipe materials in the pushing process. In this embodiment, the plunger is disposed at the second position for driving the tube material 02 at the second position to move to the target position along the tube axial direction, i.e. to the spinning processing station of the second spinning machine. Wherein the plunger constitutes the pusher head in this embodiment.
Example 6
As a description of embodiment 6 of the present invention, only the differences from embodiment 1 will be described below.
Referring to the structure shown in fig. 18, as long as the jaws on both sides of the pipe clamp 73 are opened enough, the telescopic actuator on the connecting structure can be omitted, so that after the opening of the pipe clamp 73 is adjusted to a position, the pipe clamp 73 can be directly swung to be clamped on the outer side of the pipe material.
In the above embodiment, the swing driving device is configured to drive the swing arm to swing relative to the mounting base, so that the swing end swings from a first position where the pipe clamp unit can unload the first material clamping claw to a second position where the pipe clamp unit can cooperate with the material pushing device to load the second material clamping claw, that is, at the first position, the pipe clamp unit can unload the first material clamping claw; at the second position, the tube material transferred by the tube clamp unit which swings to the second position can be loaded to the second material clamping claw by using the material pushing device; the pushing device is used for applying pushing force to one end, away from the second clamping claw, of the pipe material clamped on the pipe clamp so as to push the pipe material to the second clamping claw to be clamped.
In the above embodiments, the rotary driving device is constructed by using a rotary motor to drive the material clamping head and the spinning machine head to rotate around the first rotation axis 100 or the second rotation axis 200 relatively, and specifically, to drive the rotary spindle to rotate around the rotation axis relatively to the frame. Of course, the rotation driving device may be constructed by other rotation output devices, for example, a rotation driving device constructed by a gasoline engine, a diesel engine, etc. driven by a timing belt, a gear transmission mechanism, etc. to construct the above-described embodiments, or a rotation displacement output device constructed by a linear displacement output device such as an oil cylinder, an air cylinder, etc. and a conversion mechanism such as a rack and pinion mechanism, etc. converting a linear displacement into a rotation displacement.
In the above embodiment, the swing manipulator 5 and the pushing device 6 are separately arranged, wherein the separate arrangement is configured such that the two devices are relatively independent from the movement of the tube end processing device engaged therewith, that is, the swinging tube moving device drives the swing arm to swing so as to act relative to the tube end processing device, and the pushing device and the tube end processing device can be kept stationary or can be driven to move independently. Of course, under the condition that the layout condition allows, the material pushing device can be arranged on the swinging end of the swinging arm, and the structure is not excluded in the application.
For the specific structure of the pipe clamp, the part is limited to the structure in the above embodiment, a clamping mold with two semicircular arc-shaped clamping grooves can be adopted for construction, and smooth fabric or coating lubricating oil is pasted in the two additional grooves, so that the pipe material can rotate and axially move relative to the pipe clamp under the preset clamping force. In addition, more than two pipe clamps which are arranged side by side along the axial distance of the pipe materials can be adopted to clamp the pipe materials, the pipe materials are clamped at two different positions in the axial direction, and in the material pushing process, only two lower sides of the pipe materials need to be supported by each pipe clamp.
The utility model discloses a main design is through arranging the swing between two spinning-lathe and move the material system to can improve the muffler etc. and need two above spinning-lathe to cooperate, and every spinning-lathe carries out the degree of automation of the product production of at least once spinning, based on this design, spinning-lathe and loading attachment's structure still has multiple obvious change, and does not confine to the exemplary structure in above-mentioned embodiment.

Claims (10)

1. A spinning system comprises a first spinning machine, a second spinning machine, a material moving system and a feeding device for feeding the first spinning machine; the first spinning machine comprises a first extrusion piece and a first clamping claw which are driven by the rotary driving device to rotate relatively; the second spinning machine comprises a second extrusion piece and a second clamping claw which are driven by the rotary driving device to rotate relatively; the material moving system is used for moving the pipe materials clamped on the first material clamping claw to the second material clamping claw;
the method is characterized in that:
the material moving system is a swinging material moving system and comprises an installation base, a swinging arm, a swinging driving device, a material pushing device and a pipe clamp unit arranged at the swinging end of the swinging arm; the pipe clamp unit comprises a pipe clamp; the swing driving device is used for driving the swing arm to swing relative to the mounting base so as to enable the swing end to swing from a first position to a second position; at the first position, the pipe clamping unit can discharge the first material clamping claw; at the second position, the tube material moved by the tube clamping unit can be loaded to the second clamping claw by the pushing device.
2. The flow forming system of claim 1, wherein:
in the process of feeding the second clamping claw, the material pushing device is at least used for applying pushing force to one end part of the pipe material, which is far away from the second clamping claw, so that the pipe material is pushed to the second clamping claw to be clamped; the pushing device is arranged separately from the pipe clamp unit.
3. The flow forming system of claim 2, wherein:
the pushing device is used for pushing the pipe material located at the stopping position to the second clamping claw along the second axial direction to be clamped, and the stopping position is the position where the pipe material is located when the pipe clamping unit transfers the pipe material to the position located right in front of the second clamping claw; the pushing device comprises a pushing head and a linear displacement output device for driving the pushing head to move in a reciprocating manner; and the stator of the linear displacement output device is positioned on one side of the second extrusion piece, which is far away from the second clamping claw.
4. The flow forming system of claim 2, wherein:
the pushing device comprises a transverse moving driving mechanism, a longitudinal moving pushing unit and a material receiving groove arranged on a transverse moving output end of the transverse moving driving mechanism, and the material receiving groove is used for receiving pipe materials released by the pipe clamping unit at the second position; the transverse moving driving mechanism is used for driving the material receiving groove to move forwards to a material loading position where the second material clamping claw can be loaded and to retreat to a pipe end processing avoiding position; and at the material loading position, the longitudinal moving material pushing unit is used for pushing the pipe materials on the material receiving groove to the second material clamping claw along the groove length direction of the material receiving groove.
5. The flow forming system of claim 4, wherein:
the longitudinal moving pushing unit is arranged on the transverse moving output end and comprises a pushing plate and a linear displacement output device, wherein the pushing plate is positioned in a groove cavity of the receiving groove, and the linear displacement output device is used for driving the pushing plate to reciprocate along the length direction of the groove.
6. The flow forming system of claim 4 or 5, wherein:
when the material receiving groove is positioned at the pipe end processing avoiding position, the material receiving groove receives the pipe material released by the pipe clamp unit;
the discharging device is used for discharging the second spinning machine and comprises a receiving hopper arranged on the transverse moving output end; the receiving hopper is provided with a feeding hole which is positioned at the lower side of the receiving groove and is used for receiving the pipe material pushed out of the second clamping claw when the feeding hole moves transversely to a position right below the second clamping claw; and the feed inlet is positioned at the downstream side of the material receiving groove along the direction that the material receiving groove transversely moves to the material loading position.
7. The flow forming system according to any one of claims 1 to 5, wherein:
the pipe clamp unit comprises a connecting mechanism for mounting the pipe clamp on the swinging end; the connecting mechanism is used for adjusting the position distance and the posture of the pipe clamp relative to the swinging end.
8. The flow forming system of claim 7, wherein:
the connecting mechanism comprises a swing actuator with a stator fixed on the swing end and a telescopic actuator with a stator fixed on a swing mover of the swing actuator; the pipe clamp is mounted on a mover of the telescopic actuator.
9. The flow forming system according to any one of claims 1 to 5, wherein:
when the swing end is at the first position, the swing end is positioned at a first pipe end processing avoiding position area, and the first pipe end processing avoiding position area is positioned at the upper side of the first clamping claw; when the swing end is at the second position, the swing end is positioned at a second pipe end processing avoiding position area, and the second pipe end processing avoiding position area is positioned at the upper side of the second clamping claw;
the axial direction of the swing arm relative to the swing shaft of the mounting base is parallel to the axial direction of the pipe material clamped in the pipe clamp;
the swing arm is of a rigid straight rod structure.
10. The flow forming system according to any one of claims 1 to 5, wherein:
the pipe clamp comprises a first side clamping jaw, a second side clamping jaw and an opening and closing actuator for driving the clamping jaws on the two sides to open and close; clamping rollers are rotatably arranged on the side clamping jaws; in the pipe clamp, connecting lines of clamping support points of at least three clamping rollers for the pipe material form an acute triangle;
the swing driving device drives the swing arm to swing from the first position to the second position around a horizontal shaft in the upper side area of the mounting base; the first spinning machine and the second spinning machine are arranged side by side, and an installation space is reserved between the first spinning machine and the second spinning machine; the swing connection position of the swing arm and the mounting base is positioned in the mounting interval space.
CN201920662866.7U 2019-05-09 2019-05-09 Spinning system Active CN210305263U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920662866.7U CN210305263U (en) 2019-05-09 2019-05-09 Spinning system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920662866.7U CN210305263U (en) 2019-05-09 2019-05-09 Spinning system

Publications (1)

Publication Number Publication Date
CN210305263U true CN210305263U (en) 2020-04-14

Family

ID=70137999

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201920662866.7U Active CN210305263U (en) 2019-05-09 2019-05-09 Spinning system

Country Status (1)

Country Link
CN (1) CN210305263U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110064694A (en) * 2019-05-09 2019-07-30 浙江长兴和良智能装备有限公司 A kind of spinning system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110064694A (en) * 2019-05-09 2019-07-30 浙江长兴和良智能装备有限公司 A kind of spinning system

Similar Documents

Publication Publication Date Title
CN108817202B (en) Pipe section punching machine, pipe section feeding device and pipe section processing equipment
CN103381569A (en) Numerically-controlled full-automatic retainer window grinding machine
CN107876613B (en) Workpiece processing production line and method combining pipe end processing and pipe bending processing
CN109570314B (en) Tail feeding type spinning machine
CN102921968A (en) Automatic device for machining two ends of shaft parts
CN209867086U (en) Spinning machine and feeding and discharging system
CN102172663B (en) Production technology and equipment for composite steel tubes
CN210305263U (en) Spinning system
CN111167937A (en) Forming processing device and method for special-shaped parts
CN115365670A (en) Chuck device for laser pipe cutting machine
CN103111633B (en) Two-head lathe special for hydraulic pipe
CN109702067B (en) Spinning method for pipe fitting and spinning machine with improved structure
CN210280335U (en) Management end processing equipment and swing pipe moving system
CN110064938A (en) Tubing crescent moon notch is punched assembled unit, production line and method
CN201644810U (en) Bar stock conveying device
CN213005307U (en) Three-shaft truss manipulator
CN209867084U (en) Spinning machine with improved structure
CN209753846U (en) long tube feeding device and spinning machine
CN114761175A (en) Workpiece carriage, machine tool and machining unit having such a workpiece carriage
CN210305264U (en) Production line of muffler
CN218695003U (en) Laser pipe cutting machine
CN210116991U (en) Silencer production line and material transfer system
CN211637962U (en) Forming processing device for special-shaped parts
CN211637964U (en) A move back pay-off forming mechanism for dysmorphism part
CN108942654A (en) A kind of reclaimer robot for grinding machine

Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant