CN210283281U - Full-automatic fabric annular connection machine - Google Patents
Full-automatic fabric annular connection machine Download PDFInfo
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- CN210283281U CN210283281U CN201921335452.XU CN201921335452U CN210283281U CN 210283281 U CN210283281 U CN 210283281U CN 201921335452 U CN201921335452 U CN 201921335452U CN 210283281 U CN210283281 U CN 210283281U
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Abstract
The utility model belongs to the technical field of the annular fabric processing technique and specifically relates to a full-automatic fabric annular lighter is related to. The utility model discloses a frame, install in the frame and prevent knotting mechanism, fabric area response mechanism presses the area drop feed mechanism, and lift belt guide mechanism refutes interface recovery mechanism, flexible stretching strap mechanism, and ultrasonic wave belt cutting mechanism, fabric area response mechanism set up at lift belt guide mechanism and press area drop feed mechanism below, lift belt guide mechanism includes the mounting panel, it has the lift guide slot to open on the mounting panel, install first regulation screens portion on the mounting panel, cross the flitch, draw a section of thick bamboo rotating turret, lift cylinder, second regulation screens portion, refute interface recovery mechanism including receiving the material gyro wheel, receiving material step motor, receiving the material pinch roller support, receiving the material and compressing tightly the cylinder, the beneficial effects of the utility model are that: the processing efficiency is high, the waste material surplus that processing produced is few, and the butt fusion is accurate to the position, and processing application scope is wide, transfers quick-witted easy operation, and the security performance is good.
Description
Technical Field
The utility model belongs to the technical field of the annular fabric processing technique and specifically relates to a full-automatic fabric annular lighter is related to.
Background
At present, need cut the processing tradition mode of back rejoining to rectangular fabric and adopt the manual work to operate, the processing step needs to be got required length earlier through the manual work volume, carry out the manually operation ultrasonic wave machine and cut off again, cut afterwards align and merge together with both ends behind the fabric fifty percent discount, and the manual ultrasonic wave machine operation of sending into carries out the butt joint, the length precision that traditional processing mode volume was got is low, the manual work is manual to be cut off and to align the butt joint yields low, and the waste material that the butt joint produced is many, cause the waste of raw materials, processing production efficiency is poor, misoperation causes the appearance of industrial accident easily, there are many shortcomings.
The patent name is "a seamless overlap-connection equipment", utility model with patent number 201821445306 discloses a technical scheme for cutting annular fabric by using mechanical clamping device for assistance, but the processing needs the mechanical clamping hand to accurately align with the side edge of the fabric for processing, the accuracy requirement is high, and the opposite can be completed only after the material pulling rod is rotated as the center when the doubling is carried, the steps are complicated, the mechanical clamping hand needs to repeatedly rotate in a reciprocating way to complete the adjustment of the position of the processed fabric when in switching reset, the next processing is prepared, the processing efficiency is low, in the process of multiple rotation adjustment, the fabric which is rotationally wound on the mechanical clamping hand can not be continuously used for processing, the generated waste material allowance is large, the waste of processing materials is caused, the production cost is increased, and the condition of clamping offset easily occurs when the clamping is aligned, in view of the above situation, the applicant proposes a new annular splicing scheme for strip-shaped fabrics to solve the drawbacks of the prior art.
Disclosure of Invention
An object of the utility model is to overcome the defect that above-mentioned prior art exists, provide a machining efficiency height, the production produces the waste material clout volume few, the full-automatic fabric annular lighter that the security is strong is quick-witted.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides a full-automatic fabric annular lighter which characterized in that: comprises a frame, a knotting prevention mechanism is installed on the frame, a fabric belt induction mechanism, a belt pressing and discharging mechanism, a lifting belt guiding mechanism, a refute interface recovery mechanism, a telescopic belt pulling mechanism and an ultrasonic belt cutting mechanism, the knotting prevention mechanism comprises an installation support, the installation support is installed on the side surface of the frame, a knotting prevention runner is installed on the installation support, a knotting prevention cross rod is arranged in the middle of the knotting prevention runner, the knotting prevention runner is driven to rotate by a rotating motor, the belt pressing and discharging mechanism comprises a discharging guide belt wheel and a rotating frame, the discharging guide belt wheel is connected with a driving motor, a discharging pressing wheel is installed at the front end part of the rotating frame, a discharging guide shaft is installed on the tail part of the rotating frame, the rotating frame is installed on a fixed shaft, a material pressing spring is installed below the rotating frame, the lower end part of the material pressing spring is installed, the fabric belt induction mechanism is arranged below the lifting belt guide mechanism and the belt pressing and discharging mechanism, the fabric belt induction mechanism comprises at least two induction sensors which are oppositely arranged, the lifting belt guide mechanism comprises a mounting plate, a lifting guide groove is formed in the mounting plate, a first adjusting clamping part, a material passing plate, a pulling cylinder adjusting clamping plate, a pulling cylinder rotating frame, a lifting cylinder, a lifting pulling plate and a second adjusting clamping part are arranged on the mounting plate, a material passing hole is formed in the pulling cylinder, one end of the pulling cylinder rotating frame is arranged on the rotating shaft, a lifting pull rod is arranged at the other end of the pulling cylinder rotating frame, a pulling cylinder clamping groove is formed in the front end face of the pulling cylinder rotating frame, one side of the pulling cylinder is clamped in the pulling cylinder clamping groove, the pulling cylinder is arranged on the pulling cylinder rotating frame through the pulling cylinder adjusting clamping plate, the lifting pulling plate is arranged below the lifting cylinder, a transverse sliding groove is formed in the middle of the lifting pulling, the lifting pull rod passes through the lifting guide groove and is clamped in the sliding groove, the refuting port recycling mechanism comprises a material receiving roller, a material receiving stepping motor, a material receiving pressing wheel support and a material receiving pressing cylinder, the material receiving stepping motor is linked with the material receiving roller through a synchronous belt wheel, the material receiving pressing wheel is installed in the material receiving pressing wheel support, the material receiving pressing wheel support is installed at the front end of the material receiving pressing cylinder, the material receiving pressing wheel and the material receiving pressing wheel are arranged on the same horizontal plane, the telescopic drawstring mechanism comprises a sliding base, a transverse sliding guide rail, a sliding motor, a transmission belt, a transverse sliding seat, a drawstring dry telescopic cylinder and a drawstring telescopic rod, the transverse sliding guide rail and the sliding motor are arranged on the sliding base, the transmission belt is connected with the sliding motor and is erected between the two transverse sliding, the transversely-moving sliding seat is connected with a transmission belt through a synchronizer arranged on one side, transverse reciprocating movement is achieved, a stretching belt dry telescopic cylinder is mounted on the upper surface of the transversely-moving sliding seat, a stretching belt telescopic rod is arranged at the front end of the stretching belt dry telescopic cylinder, the stretching belt telescopic rod can stretch back and forth and transversely move transversely in a left-right reciprocating mode from a transverse sliding groove, the ultrasonic belt cutting mechanism comprises an ultrasonic generator, an ultrasonic lower cutter die, a lower cutter cylinder, a cutter mounting plate, an ultrasonic cutter and a cutter sliding guide plate, the ultrasonic cutter is fixed on the cutter mounting plate and connected with the lower cutter cylinder, the ultrasonic cutter is arranged above the ultrasonic lower cutter die, a cutter sliding groove is formed in the middle of the cutter sliding guide plate, a sliding block is arranged on the back of the cutter mounting plate, and the sliding.
Furthermore, the telescopic drawstring mechanism is at least one set arranged at one side of the lifting guide belt mechanism.
Furthermore, the two sets of telescopic drawstring mechanisms are respectively arranged at two sides of the lifting guide belt mechanism.
Furthermore, two ends of the first adjusting clamping part and the second adjusting clamping part are provided with adjusting pulleys.
Furthermore, the transverse moving sliding guide rail and the sliding base are arranged on the same horizontal plane.
Furthermore, be equipped with the tristimulus designation lamp in the frame, show touch panel, control panel.
Furthermore, the inner side of the transverse sliding groove is provided with anti-pulling bristles.
Furthermore, refute interface recovery mechanism below and be equipped with waste material accepting groove, waste material accepting groove below is the waste material collecting chamber.
Furthermore, a blanking plate is arranged in front of the ultrasonic lower cutting die, and a finished product accommodating groove is formed below the blanking plate.
Further, the inductive sensor is a light curtain sensor.
The utility model provides a pair of full-automatic fabric annular lighter machine compares beneficial effect with prior art is: the utility model adopts the anti-knotting mechanism and the belt pressing and discharging mechanism at the front end, the fabric material belt to be processed is kept flat and unknotted through the reverse acting force of the anti-knotting mechanism and the extrusion of the discharging pinch roller, thereby facilitating the subsequent processing and effectively ensuring the smoothness of the subsequent processing, the added fabric belt sensing mechanism can monitor whether the excess material of the processed fabric is sufficient in real time, the resource waste caused by idle process processing and the damage to mechanical equipment are prevented, the main body adopts the lifting belt guiding mechanism with brand-new design, the telescopic belt guiding mechanism and the overlap port recycling mechanism are matched to realize the rapid cutting and welding of the fabric material belt, the processing efficiency is high, the welding and alignment of the fabric material belt are accurate, the finished product interface after welding is small, the interface combination is firm, the tensile breaking strength is high, the waste material surplus generated by processing is less, the allowance can be adjusted according to the demand, the waste of raw materials can not be caused, the utility model, application scope is wide, and this device all adopts automated processing, transfers quick-witted easy operation, and the course of working need not artificial intervention, effectively reduces the cost of labor, can avoid the production incident that can take place when traditional manual operation ultrasonic welding equipment moreover completely, and the security performance is good, and finished product and waste material part, convenient arrangement are retrieved.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the internal structure of the present invention;
FIG. 3 is a schematic view of the knotting prevention mechanism of the present invention;
FIG. 4 is a schematic view of the belt pressing and discharging mechanism of the present invention;
FIG. 5 is a schematic view of the belt guide mechanism of the present invention;
fig. 6 is a schematic view of the refute port recycling mechanism of the present invention;
FIG. 7 is a schematic view of the retractable strap mechanism of the present invention;
FIG. 8 is a schematic view of the ultrasonic tape cutting mechanism of the present invention;
FIG. 9 is a schematic view of the operation strap of the present invention;
fig. 10 is a schematic view of the dual retractable strap mechanism of the present invention.
Detailed Description
In order to more fully understand the technical contents of the present invention, the technical solutions of the present invention will be further described and illustrated below with reference to the accompanying drawings and specific embodiments, but not limited thereto.
As shown in fig. 1-10, a full-automatic fabric endless lighter is characterized in that: including frame 1, install knot-preventing mechanism 2 in frame 1, fabric area induction system 3 presses belt drop feed mechanism 4, lift belt guide mechanism 5 refutes interface recovery mechanism 6, flexible belt guide mechanism 7, and ultrasonic wave belt cutting mechanism 8, knot-preventing mechanism 2 includes installing support 21, installing support 21 installs in frame 1 side, installs knot-preventing runner 22 on installing support 21, be equipped with knot-preventing horizontal pole 23 in the middle of knot-preventing runner 22, knot-preventing runner 22 drives through rotating motor 24 and rotates, press belt drop feed mechanism 4 includes blowing guide pulley 41, rotating turret 42, driving motor 48 is connected to blowing guide pulley 41, blowing pinch roller 43 is installed to rotating turret 42 front end, install blowing guiding axle 47 on the rotating turret 42 afterbody, rotating turret 42 installs on fixed axle 44, pressure spring 45 is equipped with to rotating turret 42 below, the lower end part of the material pressing spring 45 is arranged on a pulling spring shaft 46, the discharging pressing wheel 43 is pressed on a discharging guide belt wheel 41, the fabric belt induction mechanism 3 is arranged below the lifting guide belt mechanism 5 and the belt pressing discharge mechanism 4, the fabric belt induction mechanism 3 comprises at least two induction sensors 31 which are oppositely arranged, the lifting guide belt mechanism 5 comprises a mounting plate 50, a lifting guide groove 501 is arranged on the mounting plate 50, a first adjusting clamping part 511, a material passing plate 52, a pulling cylinder 54, a pulling cylinder adjusting clamping plate 55, a pulling cylinder rotating frame 56, a lifting cylinder 57, a lifting pulling plate 58 and a second adjusting clamping part 512 are arranged on the mounting plate 50, a material passing hole 541 is arranged on the pulling cylinder 54, one end of the pulling cylinder rotating frame 56 is arranged on a rotating shaft 561, a lifting pull rod 562 is arranged at the other end of the pulling cylinder rotating frame 56, a pulling cylinder clamping groove 563 is arranged on the front end surface of the pulling cylinder rotating frame 56, the slide 54 one side card is put at slide draw-in groove 563, the slide 54 is installed on slide rotating turret 56 through slide adjusting clamping plate 55, lift arm-tie 58 is installed in lift cylinder 57 below, it has horizontal sliding tray 581 to open in the middle of the lift arm-tie 58, lift pull 562 passes lift guide slot 501 card and puts in sliding tray 581, refute interface recovery mechanism 6 including receiving material gyro wheel 61, receiving material step motor 62, receive material pinch roller 63, receive material pinch roller support 64, receive the material and compress tightly cylinder 65, receive material step motor 62 and receive material through synchronous pulley 66 linkage and receive material gyro wheel 61, receive material pinch roller 63 and install in receiving material pinch roller support 64, receive material pinch roller support 64 and install and compress tightly cylinder 65 front end at receiving material, receive material pinch roller 63 and receive material pinch roller 61 and set up on same horizontal plane, flexible stretching strap mechanism 7 includes sliding base 71, The ultrasonic band cutting machine comprises transverse moving sliding guide rails 72, a sliding motor 73, a transmission belt 74, transverse moving sliding seats 75, a band pulling rod telescopic cylinder 76 and a band pulling telescopic rod 77, wherein the transverse moving sliding guide rails 72 and the sliding motor 73 are arranged on a sliding base 71, the transmission belt 74 is connected with the sliding motor 73 and is erected between the two transverse moving sliding guide rails 72, the front end and the rear end of each transverse moving sliding seat 75 are arranged on the transverse moving sliding guide rails 72, the transverse moving sliding seats 75 are connected with the transmission belt 74 through synchronizers 79 arranged on one side to realize transverse reciprocating movement, the band pulling rod telescopic cylinder 76 is arranged on the upper surface of each transverse moving sliding seat 75, the band pulling telescopic rod 77 is arranged at the front end of the band pulling rod telescopic cylinder 76, the band pulling telescopic rod 77 can be stretched back and forth and left and right in a transverse sliding groove 78, and the transverse ultrasonic band cutting mechanism, The ultrasonic cutting device comprises a lower cutting cylinder 83, a cutting knife mounting plate 84, an ultrasonic cutting knife 86 and a cutting knife sliding guide plate 87, wherein the ultrasonic cutting knife 86 is fixed on the cutting knife mounting plate 84 and connected with the lower cutting cylinder 83, the ultrasonic cutting knife 86 is arranged above an ultrasonic lower cutting die 82, a cutting knife sliding groove 88 is formed in the middle of the cutting knife sliding guide plate 87, a sliding block 85 is arranged at the back of the cutting knife mounting plate 84, and the sliding block 85 is clamped in the cutting knife sliding groove 88.
Furthermore, the telescopic drawstring mechanism 7 is at least one set arranged at one side of the lifting guide belt mechanism 5.
Furthermore, the two sets of telescopic drawstring mechanisms 7 are respectively arranged at two sides of the lifting guide belt mechanism 5.
Furthermore, the two ends of the first adjusting block portion 511 and the second adjusting block portion 512 are provided with adjusting pulleys 513, and the positions of the adjusting pulleys 513 at the two ends of the first adjusting block portion 511 and the second adjusting block portion 512 can be adjusted according to the width of the fabric material belt to meet different processing requirements.
Further, the traverse sliding guide 72 and the sliding base 71 are disposed on the same horizontal plane, so that smooth operation of the retractable strap mechanism can be ensured.
Further, be equipped with control panel 11 in the frame 1, show touch panel 12, tristimulus designation lamp 13, the operation can be carried out simple and easy control through control panel 11, shows that touch panel 12 can realize real-time adjustment procedure, and the progress of real time monitoring course of working, tristimulus designation lamp 13 can be more direct lets the operator observe the operation conditions of device.
Further, the inner side of the transverse sliding groove 78 is provided with the anti-pulling bristles 16.
Further, refute interface recovery mechanism 6 below and be equipped with waste material accepting groove 91, waste material accepting groove 91 below is waste material collecting chamber 14, and the back is accomplished in the processing, unnecessary waste material.
Further, a blanking plate 92 is arranged in front of the ultrasonic lower cutting die, and a finished product accommodating groove 15 is arranged below the blanking plate 92.
Further, the sensing sensor 31 is a light curtain sensor.
Specifically, before using and processing, the fabric material belt is flatly placed on the anti-knotting cross rod 23 in the anti-knotting rotating wheel 22, then the fabric material belt passes through the discharging guide shaft 47 of the belt pressing and discharging mechanism 4, the fabric material belt is pressed through the discharging guide belt wheel 41 and the discharging pressing wheel 43 and hangs down to exceed the fabric belt sensing mechanism 3, then the fabric material belt passes through the first adjusting clamping part 511 and is led onto the material passing plate 52, the fabric material belt penetrates into the pulling cylinder 54, the pulling cylinder 54 can select different widths according to the width of the fabric material belt, the fabric material belt passes through the pulling cylinder 54 by matching with the material passing hole 541, and then the second adjusting clamping part 512 is passed, finally the front end part of the fabric material belt is pulled to be hung down to exceed the material receiving roller 61, then the material receiving pressing cylinder 65 is started to push and press the material receiving pressing wheel 63 forward, so that.
The full-automatic fabric annular barge is started through the control panel 11, the parameters of the rotation angle required by the material receiving pinch roller 63 and the operation parameters of each rotating motor, the cylinder and the telescopic drawstring mechanism 7 are set as required, and the ultrasonic generator 81 is started to start processing.
The fabric material belt that the intermediate position was dropped is sensed at first to inductive transducer 31, allow each rotation motor, the cylinder begins synchronous operation, rotation motor 24 rotates the opposite direction with other motors, utilize the striking effort of horizontal pole 23 of preventing knoing, make the fabric material belt become level and smooth, driving motor 48 drives blowing guide pulley 41 and rotates, put the fabric material belt forward, receive material step motor 62 and rotate according to the turned angle that has set up, drive material receiving roller 61 through synchronous pulley 66 and realize that the pulling fabric material belt moves forward, synchronous pulley 66 pivoted angle is bigger, the fabric material belt clout that produces will increase along with, the fabric material belt carries out position control through the slide cylinder 54 when passing flitch 52, carry out secondary leveling to the fabric material belt simultaneously, prevent it from twisting, slide cylinder 54 can prevent effectively that the fabric material belt position from producing the skew.
Example 1:
a set of lifting belt guide mechanism 5 is arranged on the inner side of the telescopic belt mechanism 7, after the fabric material belt is clamped by the material receiving roller 61 and the material receiving press wheel 63, the lifting cylinder 57 lifts the lifting pulling plate 58 upwards, the transverse sliding groove 581 in the lifting pulling plate 58 drives the lifting pulling rod 562 to move upwards along the lifting guide groove 501, the lifting pulling rod 562 drives the pulling cylinder rotating frame 56 to enable the pulling cylinder rotating frame 56 to rotate upwards along the rotating shaft 561, the pulling cylinder 54 tilts upwards, a belt pulling space is formed between the pulling cylinder 54 and the lapel port recycling mechanism 6, meanwhile, the belt pulling rod telescopic cylinder 76 pushes the belt telescopic rod 77 to extend forwards to penetrate through the transverse sliding groove 78, the extending position is positioned behind the fabric material belt, the sliding motor 73 rotates to drive the belt transverse sliding seat 75 to move transversely through the movable belt 74 and the synchronizer 79, the corresponding length of the belt is moved according to the set parameters, the telescopic rod 77 transversely, the fabric material belt passes through the space between the ultrasonic lower cutting die 82 and the ultrasonic cutter 86, meanwhile, the lifting cylinder 57 pushes the lifting pull plate 58 to move downwards, the lifting pull rod 562 moves downwards along the lifting guide groove 501, the pull cylinder rotating frame 56 resets and returns to the horizontal position, then, the lower cutting cylinder 83 drives the ultrasonic cutter 86 to press downwards through the cutter sliding guide plate 87 to match with the ultrasonic lower cutting die 8 to cut off the fabric material belt welded in the middle through the ultrasonic generator 81, the cutter mounting plate 84 is driven by the back sliding block 85 to reciprocate up and down in the cutter sliding groove 88, so that the two end parts of the fabric material belt are butted together in a flush manner to obtain the required annular fabric material belt, the stretching rod 77 is driven by the stretching rod telescopic cylinder 76 to retract and reset, the annular fabric material belt slides down from the blanking plate 92 to fall into the finished product collecting groove 15 to wait, then, the sliding motor 73 rotates reversely to drive, receive simultaneously material step motor 62 and rotate preset angle, receive material gyro wheel 61 and receive material pinch roller 63 and cut off the clout of ultrasonic wave production after the butt fusion and stimulate downwards, prepare to carry out next processing, lift guiding belt mechanism 5, flexible stretching strap mechanism 7 and refute interface recovery mechanism 6 constantly repeat above-mentioned step, accomplish the processing in fabric material area, fig. 9 shows.
When the drawstring telescopic rod 77 retracts, the material pulling prevention bristles 16 can effectively prevent the processed fabric material belt from being brought into the device by the drawstring telescopic rod 77 to affect the processing efficiency.
Example 2:
as shown in fig. 10, a set of lifting belt guiding mechanisms 5 is respectively arranged on the left side and the right side of the telescopic belt pulling mechanism 7, after the fabric material belt is clamped by the material receiving roller 61 and the material receiving pinch roller 63, the lifting cylinder 57 lifts the lifting pulling plate 58 upwards, the transverse sliding groove 581 in the lifting pulling plate 58 drives the lifting pulling rod 562 to move upwards along the lifting guide groove 501, the lifting pulling rod 562 drives the pulling cylinder rotating frame 56 to rotate upwards along the rotating shaft 561, the pulling cylinder 54 tilts upwards, a belt pulling space is formed between the pulling cylinder 54 and the refute interface recycling mechanism 6, meanwhile, the belt pulling rod telescopic cylinder 76 on one side pushes the belt pulling telescopic rod 77 to extend forwards to pass through the transverse sliding groove 78, the extending position is located behind the fabric material belt, the sliding motor 73 rotates to drive the transverse sliding seat 75 to move transversely through the movable belt 74 and the synchronizer 79, and the corresponding length is moved according to the set parameters, the drawstring expansion rod 77 transversely pulls the fabric material strip to enable the fabric material strip to pass through the space between the ultrasonic lower cutting die 82 and the ultrasonic cutter 86, meanwhile, the lifting cylinder 57 pushes the lifting pulling plate 58 to move downwards, the lifting pulling rod 562 moves downwards along the lifting guide groove 501, the pull cylinder rotating frame 56 resets to be restored to a horizontal position, then the lower cutting cylinder 83 drives the ultrasonic cutter 86 to press downwards through the cutter sliding guide plate 87 to match with the ultrasonic lower cutting die 8 to cut off the fabric material strip welded in the middle through the ultrasonic generator 81, so that the two end parts of the fabric material strip are in flush butt joint to obtain a required annular fabric material strip, the drawstring expansion rod 77 is driven by the drawstring rod expansion cylinder 76 to be retracted and reset, then the material receiving stepping motor 62 rotates by a preset angle to roll, cut off and weld to generate redundant waste materials, then the lifting pulling plate 58 is lifted upwards again by the lifting cylinder 57, the transverse sliding groove 581 in the lifting pulling plate, the lifting pull rod 562 drives the pull cylinder rotating frame 56 to enable the pull cylinder rotating frame 56 to rotate upwards along the rotating shaft 561, the pull cylinder 54 tilts upwards, a pull belt space is formed between the pull cylinder 54 and the connector recycling mechanism 6, the pull belt rod telescopic cylinder 76 on the other side pushes the pull belt telescopic rod 77 to extend forwards to penetrate through the transverse sliding groove 78, the extending position is located behind the fabric material belt, the sliding motor 73 rotates to drive the transverse sliding seat 75 to transversely move for a preset length through the moving belt 74 and the synchronizer 79, the pull belt telescopic rod 77 transversely pulls the fabric material belt, at the moment, the sliding motor 73 on one side rotates reversely to drive the transverse sliding seat 75 to return to the original starting point, the fabric material belt penetrates between the ultrasonic lower cutting die 82 and the ultrasonic cutting knife 86, meanwhile, the lifting cylinder 57 pushes the lifting pull plate 58 to move downwards, the lifting pull rod 562 moves downwards along the lifting guide groove 501, and the, resume to horizontal position, lower sword cylinder 83 drives ultrasonic wave cutter 86 through cutter slip deflector 87 afterwards and pushes down the lower cutting die 8 of cooperation ultrasonic wave and cuts off the butt fusion in the middle of the fabric material area through supersonic generator 81, after lower sword cylinder 83 pushes down, receive material step motor 62 and rotate preset the angle once more, receive material gyro wheel 61 and receive the clout that material pinch roller 63 produced after cutting off the butt fusion with the ultrasonic wave and stimulate downwards, lift belt guide mechanism 5 continues upwards to lift up, flexible stretching belt mechanism 7 in one side is repeated stretches out stretching belt telescopic link 77 lateral shifting and carries out the stretching belt step, the annular fabric material area after cutting off the butt fusion and accomplishing slides down from blanking plate 92 and falls into finished product and accomodates the groove 15 and wait for collecting, lift belt guide mechanism 5, the flexible stretching belt mechanism 7 in both sides and refute interface recovery mechanism 6 and constantly repeat above-mentioned step.
The telescopic drawstring mechanisms 7 arranged at the two sides of the lifting conduction band mechanism 5 are repeatedly and alternately processed, so that the return idle time of the telescopic drawstring mechanisms 7 can be effectively utilized, the processing efficiency is improved, and the yield is further increased on the premise of ensuring the qualified rate of processed products.
When the drawstring telescopic rod 77 retracts, the material pulling prevention bristles 16 can effectively prevent the processed fabric material belt from being brought into the device by the drawstring telescopic rod 77 to affect the processing efficiency.
The lifting guide belt mechanism 5 can replace the pull cylinders 54 with different widths according to the width of the fabric material belt to be processed, and adjust the positions of the pull cylinder adjusting clamping plates 55 fixed on the pull cylinder rotating frames 56 to realize the fixed clamping of the pull cylinders 54 with different widths.
When the fabric material belt excess materials required to be processed are not enough, the induction sensors 31 arranged below the lifting guide belt mechanism 5 and the belt pressing and discharging mechanism 4 can control the device to stop running and give an alarm when detecting that no material is processed, the red indicating lamp is turned on to prompt an operator to load raw materials, so that safety is ensured, and processing is performed after material changing.
After the processing is completed, the material receiving pressing cylinder 65 retracts and resets, the material receiving pressing wheel 63 loosens the clamped fabric material belt, and waste materials generated after the processing fall into the waste material accommodating chamber 14 from the waste material accommodating groove 91.
Specifically, all the cylinder parts are connected to the electromagnetic valve and are started and stopped by the electromagnetic valve.
Specifically, the control system of the full-automatic fabric annular lapper adopts PLC programming control.
The technical content of the present invention is further described by the embodiments only, so that the reader can understand it more easily, but the embodiments of the present invention are not limited thereto, and any technical extension or re-creation according to the present invention is protected by the present invention. The protection scope of the present invention is subject to the claims.
Claims (10)
1. The utility model provides a full-automatic fabric annular lighter which characterized in that: comprises a frame (1), wherein the frame (1) is provided with an anti-knotting mechanism (2), a fabric belt induction mechanism (3), a belt pressing and discharging mechanism (4), a lifting belt guide mechanism (5), a refute port recycling mechanism (6), a telescopic belt drawing mechanism (7) and an ultrasonic belt cutting mechanism (8),
the anti-knotting mechanism (2) comprises a mounting bracket (21), the mounting bracket (21) is mounted on the side surface of the rack (1), an anti-knotting rotating wheel (22) is mounted on the mounting bracket (21), an anti-knotting cross rod (23) is arranged in the middle of the anti-knotting rotating wheel (22), the anti-knotting rotating wheel (22) is driven to rotate by a rotating motor (24),
the belt pressing and discharging mechanism (4) comprises a discharging guide belt wheel (41) and a rotating frame (42), the discharging guide belt wheel (41) is connected with a driving motor (48), a discharging pressing wheel (43) is installed at the front end of the rotating frame (42), a discharging guide shaft (47) is installed at the tail of the rotating frame (42), the rotating frame (42) is installed on a fixed shaft (44), a pressing spring (45) is installed below the rotating frame (42), the lower end of the pressing spring (45) is installed on a pulling spring shaft (46), the discharging pressing wheel (43) is pressed on the discharging guide belt wheel (41),
the fabric belt induction mechanism (3) is arranged below the lifting belt guide mechanism (5) and the belt pressing and discharging mechanism (4), the fabric belt induction mechanism (3) comprises at least two induction sensors (31) which are oppositely arranged,
the lifting guide belt mechanism (5) comprises a mounting plate (50), a lifting guide groove (501) is formed in the mounting plate (50), a first adjusting clamping portion (511), a material passing plate (52), a pull cylinder (54), a pull cylinder adjusting clamping plate (55), a pull cylinder rotating frame (56), a lifting cylinder (57), a lifting pull plate (58) and a second adjusting clamping portion (512) are mounted on the mounting plate (50), a material passing hole (541) is formed in the pull cylinder (54), one end of the pull cylinder rotating frame (56) is mounted on a rotating shaft (561), a lifting pull rod (562) is mounted at the other end of the pull cylinder rotating frame (56), a pull cylinder clamping groove (563) is formed in the front end face of the pull cylinder rotating frame (56), one side of the pull cylinder (54) is clamped in the pull cylinder clamping groove (563), and the pull cylinder (54) is mounted on the pull cylinder rotating frame (56) through the pull cylinder adjusting clamping plate (55), the lifting pulling plate (58) is arranged below the lifting cylinder (57), a transverse sliding groove (581) is formed in the middle of the lifting pulling plate (58), the lifting pulling rod (562) penetrates through the lifting guide groove (501) and is clamped in the sliding groove (581),
the refute interface recycling mechanism (6) comprises a material collecting roller (61), a material collecting stepping motor (62), a material collecting pressing wheel (63), a material collecting pressing wheel support (64) and a material collecting pressing cylinder (65), wherein the material collecting stepping motor (62) is linked with the material collecting roller (61) through a synchronous belt pulley (66), the material collecting pressing wheel (63) is arranged in the material collecting pressing wheel support (64), the material collecting pressing wheel support (64) is arranged at the front end of the material collecting pressing cylinder (65), the material collecting pressing wheel (63) and the material collecting roller (61) are arranged on the same horizontal plane,
the telescopic drawstring mechanism (7) comprises a sliding base (71), transverse sliding guide rails (72), a sliding motor (73), a transmission belt (74), a transverse sliding seat (75), a drawstring rod telescopic cylinder (76) and a drawstring telescopic rod (77), wherein the transverse sliding guide rails (72) and the sliding motor (73) are arranged on the sliding base (71), the transmission belt (74) is connected with the sliding motor (73) and is erected between the two transverse sliding guide rails (72), the front end and the rear end of the transverse sliding seat (75) are arranged on the transverse sliding guide rails (72), the transverse sliding seat (75) is connected with the transmission belt (74) through a synchronizer (79) arranged on one side to realize transverse reciprocating movement, the drawstring rod telescopic cylinder (76) is arranged on the upper surface of the transverse sliding seat (75), the drawstring telescopic rod (77) is arranged at the front end of the drawstring rod telescopic cylinder (76), the stretching rod (77) of the drawstring can stretch back and forth and move left and right in a reciprocating way from the transverse sliding groove (78),
ultrasonic wave cutting tape mechanism (8) include under supersonic generator (81), the ultrasonic wave cutting die (82), lower sword cylinder (83), cutter mounting panel (84), ultrasonic wave cutter (86), cutter sliding guide board (87), ultrasonic wave cutter (86) are fixed and are connected with lower sword cylinder (83) on cutter mounting panel (84), and ultrasonic wave cutter (86) set up cutting die (82) top under the ultrasonic wave, and it has cutter sliding tray (88) to open in the middle of cutter sliding guide board (87), cutter mounting panel (84) back is equipped with sliding block (85), sliding block (85) card is put in cutter sliding tray (88).
2. The fully automatic endless fabric splicing machine of claim 1, wherein: the number of the telescopic drawstring mechanisms (7) is at least one set and is arranged at one side of the lifting guide belt mechanism (5).
3. A fully automatic fabric loop splicer according to claim 1 or 2, characterised in that: the number of the telescopic drawstring mechanisms (7) is two, and the two telescopic drawstring mechanisms are respectively arranged at two sides of the lifting guide belt mechanism (5).
4. The fully automatic endless fabric splicing machine of claim 1, wherein: and adjusting pulleys (513) are arranged at two ends of the first adjusting clamping part (511) and the second adjusting clamping part (512).
5. The fully automatic endless fabric splicing machine of claim 1, wherein: the transverse moving sliding guide rail (72) and the sliding base (71) are arranged on the same horizontal plane.
6. The fully automatic endless fabric splicing machine of claim 1, wherein: the frame (1) is provided with a control panel (11), a display touch panel (12) and a three-color indicator lamp (13).
7. The fully automatic endless fabric splicing machine of claim 1, wherein: the inner side of the transverse sliding groove (78) is provided with anti-pulling bristles (16).
8. The fully automatic endless fabric splicing machine of claim 1, wherein: refute interface recovery mechanism (6) below and be equipped with waste material accepting groove (91), waste material accepting groove (91) below is waste material collecting chamber (14).
9. The fully automatic endless fabric splicing machine of claim 1, wherein: the front of the ultrasonic lower cutting die is provided with a blanking plate (92), and a finished product accommodating groove (15) is arranged below the blanking plate (92).
10. The fully automatic endless fabric splicing machine of claim 1, wherein: the induction sensor (31) is a light curtain inductor.
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CN201921335452.XU CN210283281U (en) | 2019-08-17 | 2019-08-17 | Full-automatic fabric annular connection machine |
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CN201921335452.XU CN210283281U (en) | 2019-08-17 | 2019-08-17 | Full-automatic fabric annular connection machine |
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