CN210259836U

CN210259836U - Full-automatic stacking device for bagged goods storage yard

Info

Publication number: CN210259836U
Application number: CN201921282926.9U
Authority: CN
Inventors: 朱建东; 周冰
Original assignee: Wuxi Duoji Digital Intelligent Technology Co ltd
Current assignee: Wuxi Duoji Digital Intelligent Technology Co ltd
Priority date: 2019-08-08
Filing date: 2019-08-08
Publication date: 2020-04-07
Anticipated expiration: 2029-08-08

Abstract

The utility model relates to a loading and unloading machinery technical field, and a full-automatic bunching device in bagged goods storehouse field is disclosed, including transition belt, fixed mounting is at the track of goods storehouse field both sides, portal frame bearing structure, elevation structure, the pile structure, PLC controller and signal sensor, the bagged materials from band conveyer carries out automatic stacking through full-automatic pile device, realize the whole unmanned operation of bagged materials pile, very big reduction pile operation cost, improve bagged materials pile operating efficiency simultaneously, accord with current storehouse stack operation demand, simultaneously through promoting bagged materials pile operation height, can effectual solution pile difficult problem of operation height, promote the storage capacity in storehouse field, with first labour cost simultaneously, further promote the efficiency of bagged materials pile operation.

Description

Full-automatic stacking device for bagged goods storage yard

Technical Field

The utility model relates to a loading and unloading machinery technical field specifically is a full-automatic bunching device in bagged goods storehouse field.

Background

At present, the operation of stacking the bagged materials to warehouse or large goods yard still mainly depends on the manual work, because the yard stack needs manual work stack or utilizes the tray stack, generally highly all restricts within 3 meters, and more than 3 meters can make the stack operation degree of difficulty increase, and the cost uprises to make the space utilization efficiency in warehouse very low, simultaneously, during the stack operation, also lead to the stack slowly because of artifical problem, it is with high costs.

Disclosure of Invention

The utility model provides a not enough to above-mentioned background art, the utility model provides a full-automatic bunching device in bag goods storehouse field possesses full-automatic stack operating efficiency height and promotes the advantage of storage capacity, has solved the problem that the background art provided.

The utility model provides a following technical scheme: a full-automatic stacking device for a bagged goods storage yard comprises a transition belt, rails fixedly arranged on two sides of the goods storage yard, a portal frame supporting structure, a lifting structure, a stacking structure, a PLC (programmable logic controller) and a signal sensor, wherein the portal frame supporting structure consists of a square frame and traveling mechanisms on two sides of the bottom of the square frame, the traveling mechanisms on two sides are respectively located on the rails, the traveling mechanism on one side is driven by a traveling mechanism motor, and lifting platform rails are arranged on opposite surfaces of four supporting legs of the square frame;

preferably, the lifting structure comprises a lifting platform, a steel wire rope pulley, a steel wire rope and a synchronous motor, the lifting platform is of a rectangular frame structure, the lifting platform is arranged in parallel with the top of the square frame, lifting platform sliders are integrally formed at four corners of the lifting platform respectively, the lifting platform is connected with a lifting platform track in a sliding mode through the lifting platform sliders, two sides of the lifting platform are fixedly connected with one end of the steel wire rope respectively, the other end of the steel wire rope is fixed with an output end of the synchronous motor fixedly arranged on the transition belt, the steel wire rope pulley is arranged on each of two sides of the transition belt, and one section of the steel wire rope is located on the steel wire rope pulley;

preferably, the stacking structure consists of a pushing part, a transition part and a collecting part, wherein the pushing part comprises a power roller group mechanism, a power roller mechanism, a width adjusting baffle mechanism, a roller group support movable connecting shaft, a stacking plate and a stacking plate adjusting mechanism, the power roller group mechanism consists of a roller and a power roller motor, the stacking plate is hinged on a supporting leg at the front end of the lifting platform through the roller group support movable connecting shaft, the stacking plate is a rectangular frame which is sequentially and movably provided with the rollers distributed at equal intervals from front to back, the power roller mechanism comprises a cross-shaped roller, the cross-shaped roller is movably arranged on the lifting platform, one end of the cross-shaped roller is connected with the output end of the power roller motor, the width adjusting baffle mechanism consists of a baffle and a width adjusting baffle motor, and the baffle is positioned above the power roller group mechanism, the baffle is driven and adjusted by a baffle motor for adjusting width, the stacking plate adjusting mechanism consists of a lifting screw rod, a connecting rod movable shaft, a parallel sliding rail, a lifting motor, a sliding block and a sliding groove, the sliding groove is formed in two adjacent supporting legs of the lifting platform, the sliding block is integrally formed at the end parts of two ends of the parallel sliding rail, the parallel sliding rail is in sliding connection with the sliding groove through the sliding block, the inner side of the parallel sliding rail is hinged with the connecting rod through the connecting rod movable shaft, the other end of the connecting rod is hinged with the bottom of the stacking plate, the middle part of the parallel sliding rail is connected with the lifting screw rod, the other end of the lifting screw rod is driven by the lifting motor fixed on the lifting platform, the structure composition of the unpowered and centralized parts of the transition part is similar to that of the pushing part, the difference lies in the structure of a, the power roller motor, the boosting roller motor, the width adjusting baffle motor, the lifting motor and the boosting roller mechanism are all driven by a PLC (programmable logic controller) and a signal sensor.

Preferably, the stacking plates of the pushing part, the transition part and the collecting part are sequentially and correspondingly arranged in a parallel and level manner, and the number of the stacking plates of the pushing part, the transition part and the collecting part is two and is arranged in a bilateral symmetry manner.

Preferably, the transition belt, the power roller set mechanism and the stacking plate are arranged in a corresponding and flush mode, and the transition belt can be driven by a motor.

The utility model discloses possess following beneficial effect:

carry out automatic stack through full-automatic stacking device with the bagged material that comes from band conveyer, realize the whole unmanned operation of bagged material pile, very big reduction the pile operation cost, improve bagged material stack operating efficiency simultaneously, accord with current storehouse yard stack operation demand, simultaneously through promoting bagged material stack operation height, can effectually solve the difficult problem of stack operation height, promote the storage capacity in storehouse yard, simultaneously with first labour cost, further promote the efficiency of bagged material stack operation.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the PLC control system of the present invention;

FIG. 3 is a view from the direction A of FIG. 1 according to the present invention;

fig. 4 is an enlarged view of fig. 1 at B.

In the figure: 1. a transition belt; 2. a traveling mechanism; 3. a track; 4. lifting the screw; 5. a powered roller set mechanism; 6. a connecting rod; 7. a connecting rod movable shaft; 8. a unpowered roller set mechanism; 9. the width baffle mechanism is adjusted; 10. parallel slide rails; 11. a hoisting motor; 12. a slider; 13. a chute; 14. the roller group bracket is movably connected with the shaft; 15. adjusting a width baffle motor; 16. a lifting platform; 17. a lifting platform slide block; 18. a lifting platform track; 19. a wire rope pulley; 20. a wire rope; 21. a synchronous motor; 22. helping hand cylinder mechanism.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, a full-automatic stacking device for bagged goods storage yard comprises a transition belt 1, the transition belt 1 can be set to be in an inclined conveying state according to the height of a power roller set mechanism 5, rails 3 fixedly installed on two sides of the goods storage yard, and a portal frame supporting structure, wherein the portal frame is used for installing and lifting the whole device and is used for lifting and adjusting the stacking structure, so that stacking operation with any height can be realized, the space utilization rate and the stacking structure of the goods storage yard are greatly improved, the whole-layer bale arranging operation is automatically realized, automatic stacking operation can be conveniently carried out according to any stacking height, manual stacking operation is replaced, the stacking efficiency is improved, a PLC controller and a signal sensor are used for driving the whole device, the portal frame supporting structure is composed of a square frame and traveling mechanisms 2 on two sides of the bottom, the traveling mechanisms 2 on two sides are respectively located on the rails 3, the gantry frame can automatically reach a designated place to carry out bag arranging operation through movement of the gantry frame on the track 3, the degree of mechanization is greatly improved, the travelling mechanism 2 on one side is driven by the travelling mechanism motor to drive the whole device to move on the track 3, so that stacking operation in a designated area is facilitated, and the lifting platform track 18 is arranged on the opposite surface of the four supporting legs of the square frame;

the lifting structure is composed of a lifting platform 16, a steel wire rope pulley 19, a steel wire rope 20 and a synchronous motor 21, the lifting platform 16 is of a rectangular frame structure, the lifting platform 16 is arranged in parallel with the top of a square frame, four corners of the lifting platform 16 are respectively and integrally formed with a lifting platform slider 17, the lifting platform 16 is in sliding connection with a lifting platform rail 18 through the lifting platform slider 17, the stability of the lifting platform in up-and-down movement is guaranteed, two sides of the lifting platform 16 are respectively and fixedly connected with one end of the steel wire rope 20, the other end of the steel wire rope 20 is fixed with the output end of the synchronous motor 21 fixedly arranged on the transition belt 1, the steel wire rope pulley 19 is respectively arranged on two sides of the transition belt 1, and one section of the;

the stacking structure consists of a pushing part, a transition part and a collecting part, wherein the pushing part comprises a power roller group mechanism 5, a power-assisted roller mechanism 22, a width-adjusting baffle mechanism 9, a roller group support movable connecting shaft 14, a stacking plate and a stacking plate adjusting mechanism, the power roller group mechanism 5 consists of a roller and a power roller motor, the stacking plate is hinged on a supporting leg at the front end of a lifting platform 16 through the roller group support movable connecting shaft 14, the stacking plate is a rectangular frame which is sequentially and movably provided with rollers which are distributed at equal intervals from front to back, the power-assisted roller mechanism 22 comprises a cross-shaped roller, the cross-shaped roller is movably arranged on the lifting platform 16, one end of the cross-shaped roller is connected with the output end of the power-assisted roller motor, the width-adjusting baffle mechanism 9 consists of a baffle and a width-adjusting baffle motor 15, and the distance of the baffle can be suitable for bagged objects with different packaging specifications to, the baffle is positioned above the power roller group mechanism 5, the baffle is driven and adjusted by a baffle adjusting motor 15, the specific adjusting mechanism can drive the baffle to move oppositely or reversely through a screw rod to control the distance between the two baffles, the stacking plate adjusting mechanism is composed of a lifting screw rod 4, a connecting rod 6, a connecting rod movable shaft 7, a parallel slide rail 10, a lifting motor 11, a slide block 12 and a slide groove 13, the slide groove 13 is arranged on two adjacent support legs of a lifting platform 16, the slide block 12 is integrally formed at the end part of the two ends of the parallel slide rail 10, the parallel slide rail 10 is in sliding connection with the slide groove 13 through the slide block 12, the connecting rod 6 is hinged at the inner side of the parallel slide rail 10 through the connecting rod movable shaft 7 so as to support the stacking plate, the other end of the connecting rod 6 is hinged with the bottom of the stacking plate so as to facilitate the left-up-down rotating movement of the stacking plate and, the other end of the lifting screw rod 4 is driven by a lifting motor 11 fixed on a lifting platform 16, the structural composition of the transition part and the concentration part is similar to that of the pushing part, the difference lies in the structure of a stacking plate unpowered roller set mechanism 5 at the end part, the stacking plate composition is composed of a unpowered roller set mechanism 8, a power roller motor, a power-assisted roller motor, a width-adjusting baffle motor, the lifting motor 11 and the power-assisted roller mechanism 22 are driven by a PLC (programmable logic controller) and a signal sensor, and the motion control of the lifting motor and the power-assisted roller mechanism is realized through PLC programming.

The stacking plates of the pushing part, the transition part and the collecting part are sequentially and parallelly arranged end to end, so that the bags are prevented from being moved by any resistance in the bag arranging operation process, the number of the stacking plates of the pushing part, the transition part and the collecting part is two and is in bilateral symmetry arrangement, and the bags on the stacking plates are supported by uniform stress.

The transition belt 1, the power roller group mechanism 5 and the stacking plate are arranged in parallel and level correspondingly, so that when the packages are arranged, the packages passing through the transition belt 1 can be in non-resistance transition to the power roller group mechanism 5 to perform subsequent package arranging operation, and the transition belt 1 can be driven by a motor.

The principle of stacking operation of the embodiment is as follows:

s1, first, the running gear motor in the running gear 2 is started through PLC programming control (which is completed through a PLC controller and a signal sensor, and is not a protected object of the present technical solution, and therefore not described herein), and the running gear 2 is driven by the running gear 2 to reach a designated stacking operation point (which can be arbitrarily regulated and controlled according to actual stacking operation), and the running gear 2 is stopped through PLC programming control;

s2, the synchronous motor 21 is controlled to start through PLC programming, the integral lifting platform 16 is controlled to reach the specified stacking operation height through rolling or loosening the steel wire rope 20 (the rolling or loosening of the steel wire rope 20 is determined according to the height of the first stacking of the bagged objects in the adjusting process), and the PLC programming controls the synchronous motor 21 to stop operating;

s3, moving the transition belt 1 to a position which is level to the corresponding height of the power roller set mechanism 5 by moving the transition belt 1 with a certain height, and manually pushing the transition belt 1;

s4, controlling a power roller motor in the power roller group mechanism 5, a power roller motor in the power roller mechanism 22 and a width-adjusting baffle motor 15 to start through PLC programming, adjusting the width of the baffle to a specified width, sending an instruction through the PLC programming control, and adjusting the width-adjusting baffle motor 15 to stop running (the width of the baffle is adjusted according to the specification of the required bagged materials and is used for orderly arranging and packing stacking plates);

s5, manually opening a control motor of the transition belt 1 to enable the transition belt 1 to run, moving bagged objects onto the transition belt 1, transferring the bagged objects onto the power roller set mechanism 5 under the driving of the transition belt 1, enabling the bagged objects to enter a concentration part (namely the tail end of a stacking plate) to be arranged through the unpowered roller set mechanism 8 under the driving of the power roller set mechanism 5 and the power-assisted roller mechanism 22, enabling the stacking plate to finish the bag arranging operation after the whole stacking plate is stacked according to a set number (the stacking number of a layer of the stack of the bagged objects is expected), sending an instruction by PLC programming control, and stopping the power roller motor in the power roller set mechanism 5 and the power-assisted roller motor in the power-assisted roller mechanism 22;

s6, starting the lifting motor 11 by PLC programming control, driving the lifting screw rod 4, making the slide block 12 connected with the connecting rod 6 move downwards in the chute 13, driving the connecting rod 6 to move downwards, opening the stacking plates at two sides downwards, arranging the bagged objects on the stacking plates at the set stacking position, completing one row of stacking operation, resetting the stacking plates, and preparing the second layer of stacking operation (the stacking plates are reset to operate reversely by the PLC programming control lifting motor 11, and the stacking plates are reset so as to repeat the stacking plate and pack the operation).

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a full-automatic bunching device in goods storehouse in bags place, includes transition belt (1), fixed mounting in track (3) of goods storehouse both sides, portal frame bearing structure, elevation structure, pile structure, PLC controller and signal sensor, its characterized in that: the portal frame supporting structure is composed of a square frame and traveling mechanisms (2) on two sides of the bottom, the traveling mechanisms (2) are located on the tracks (3) respectively, one side of each traveling mechanism (2) is driven by a traveling mechanism motor, and lifting platform tracks (18) are arranged on the opposite faces of four supporting legs of the square frame.

2. The full automatic stacking apparatus for bagged goods warehouse as claimed in claim 1, wherein: the lifting structure consists of a lifting platform (16), a steel wire rope pulley (19), a steel wire rope (20) and a synchronous motor (21), the lifting platform (16) is a rectangular frame structure, the lifting platform (16) is arranged in parallel with the top of the square frame, four corners of the lifting platform (16) are respectively and integrally formed with a lifting platform sliding block (17), the lifting platform (16) is connected with the lifting platform track (18) in a sliding way through a lifting platform sliding block (17), two sides of the lifting platform (16) are respectively fixedly connected with one end of a steel wire rope (20), the other end of the steel wire rope (20) is fixed with the output end of a synchronous motor (21) fixedly arranged on the transition belt (1), and steel wire rope pulleys (19) are respectively arranged on two sides of the transition belt (1), and one section of the steel wire rope (20) is positioned on the steel wire rope pulleys (19).

3. The full automatic stacking apparatus for bagged goods warehouse as claimed in claim 2, wherein: the stacking structure consists of a pushing part, a transition part and a collecting part, wherein the pushing part comprises a power roller group mechanism (5), a power-assisted roller mechanism (22), a width adjusting baffle mechanism (9), a roller group support movable connecting shaft (14), a stacking plate and a stacking plate adjusting mechanism, the power roller group mechanism (5) consists of a roller and a power roller motor, the stacking plate is hinged on a supporting leg at the front end of a lifting platform (16) through the roller group support movable connecting shaft (14), the stacking plate is a rectangular frame which is sequentially and movably provided with rollers distributed at equal intervals from front to back, the power-assisted roller mechanism (22) comprises a cross-shaped roller, the cross-shaped roller is movably arranged on the lifting platform (16), one end of the cross-shaped roller is connected with the output end of the power-assisted roller motor, the width adjusting baffle mechanism (9) consists of a baffle and a width adjusting baffle motor (15), the baffle is located the top of power roller group mechanism (5), the baffle is adjusted by adjusting wide and narrow baffle motor (15) drive, stacking plate adjustment mechanism comprises promotion screw rod (4), connecting rod (6), connecting rod loose axle (7), parallel slide rail (10), promotion motor (11), slider (12) and spout (13), spout (13) have been seted up on two adjacent landing legs of lift platform (16), the both ends tip integrated into one piece of parallel slide rail (10) has slider (12), and parallel slide rail (10) pass through slider (12) and spout (13) sliding connection, the inboard of parallel slide rail (10) articulates through connecting rod loose axle (7) has connecting rod (6), the other end of connecting rod (6) is articulated with the bottom of piling the yard board, the middle part of parallel slide rail (10) is connected with promotion screw rod (4), the other end of promotion screw rod (4) drives through promotion motor (11) of fixing on lift platform (16) and drives The structure composition of the transition part and the concentration part is similar to that of the pushing part, the difference lies in the structure of an unpowered roller set mechanism (5) at the end part of the stacking plate, the stacking plate composition of the stacking plate consists of an unpowered roller set mechanism (8), and the power roller motor, the boosting roller motor, the width adjusting baffle motor, the lifting motor (11) and the boosting roller mechanism (22) are driven by a PLC (programmable logic controller) and a signal sensor.

4. A full automatic stacking apparatus for bag stock yard according to claim 3, wherein: the stacking plates of the pushing part, the transition part and the collecting part are sequentially and correspondingly arranged in a parallel and level mode, and the number of the stacking plates of the pushing part, the transition part and the collecting part is two and is in bilateral symmetry.

5. The full automatic stacking apparatus for bagged goods warehouse as claimed in claim 4, wherein: the transition belt (1), the power roller set mechanism (5) and the stacking plate are arranged in a corresponding and flush mode, and the transition belt (1) can be driven by a motor.