CN210259627U - Cement and powder particle material collecting and discharging integrated tank and powder tanker - Google Patents
Cement and powder particle material collecting and discharging integrated tank and powder tanker Download PDFInfo
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- CN210259627U CN210259627U CN201921164685.8U CN201921164685U CN210259627U CN 210259627 U CN210259627 U CN 210259627U CN 201921164685 U CN201921164685 U CN 201921164685U CN 210259627 U CN210259627 U CN 210259627U
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Abstract
Cement and powder particle material gathers materials, integrative jar and powder tanker of unloading includes: the tank body is used for containing materials; the material suction port is arranged at the top of the tank body, and a first valve is arranged at the material suction port; the discharge port is arranged at the bottom of the rear side of the tank body, and a second valve is arranged at the discharge port; the screw air compressor is connected with a power source, an air inlet of the screw air compressor is connected with a first tee joint through a pipeline, one branch of the first tee joint is communicated with the inside of the tank body through a third valve through the pipeline, and the other branch of the first tee joint is communicated with the outside through a fourth valve through the pipeline; an air outlet of the screw air compressor is connected with a second tee joint through a pipeline, and one branch of the second tee joint is communicated with the inside of the front side of the tank body through a fifth valve through the pipeline. The pneumatic unloading type powder tank truck has the advantages of reasonable structural design, low manufacturing cost, simplicity and convenience in operation, capability of increasing an automatic material collecting function, replacement of manpower, improvement of efficiency, safety and reliability on the basis of the existing pneumatic unloading type powder tank truck.
Description
The technical field is as follows:
the utility model relates to a cement and powder material gather materials, integrative jar and powder tank car of unloading.
Background art:
powder material tank cars are divided into pneumatic unloading type tank cars and gravity unloading type tank cars, the pneumatic unloading type tank cars are used for driving materials to be conveyed into a receiving tower with a certain height by filling compressed gas flow into a tank body, pneumatic boosting is generally required to be arranged on a discharging pipeline, the gravity unloading type tank cars are used for sliding the materials to the ground or a pit according to gravity, and the materials are often bridged and blocked at a discharging opening of the tank cars.
The existing powder material tank truck is generally provided with a large-scale cement station in China when charging materials such as cement, the powder material tank truck is directly driven to the cement station, the top cover plate is opened to charge the cement into a tank body, however, in countries and regions without the large-scale cement station, the powder material tank truck can only charge materials manually, workers move the bagged cement to the tank top with the height of 4-6 meters, and the cover plate is opened to pour the bagged cement into the tank, so that the time and labor are wasted, the efficiency is low, the working environment is poor, and the danger coefficient is high. Therefore, a powder material tank truck integrating collecting and discharging is urgently needed, and cement ash can be quickly and conveniently injected into a tank in countries and regions without large cement stations.
The utility model has the following contents:
the utility model discloses a remedy prior art not enough, provide cement and powder material gather materials, integrative jar and the powder tank car of unloading, its structural design is reasonable, low in manufacturing cost, and easy operation is convenient, on current strength formula powder tank car basis of unloading, has increased the automatic function of gathering materials, has replaced the manual work, has improved efficiency, and safe and reliable has solved the problem that exists among the prior art.
The utility model discloses a solve the technical scheme that above-mentioned technical problem adopted and be:
cement and powder particle material gathers materials, integrative jar and powder tanker of unloading includes:
the tank body is used for containing materials;
the material suction port is arranged at the top of the tank body, and a first valve is arranged at the material suction port;
the discharge port is arranged at the bottom of the rear side of the tank body, and a second valve is arranged at the discharge port;
the screw air compressor is connected with a power source, an air inlet of the screw air compressor is connected with a first tee joint through a pipeline, one branch of the first tee joint is communicated with the inside of the tank body through a third valve through the pipeline, and the other branch of the first tee joint is communicated with the outside through a fourth valve through the pipeline; an air outlet of the screw air compressor is connected with a second tee joint through a pipeline, one branch of the second tee joint is communicated with the inside of the front side of the tank body through a fifth valve through the pipeline, and the other branch of the second tee joint is communicated with the outside through a sixth valve through the pipeline.
And a plurality of air filters are arranged on a pipeline between the first tee joint and the air inlet of the screw air compressor.
And a negative pressure safety valve and a negative pressure gauge are arranged on a pipeline between the third valve and the tank body.
Pipeline between the third valve and the jar body extends jar internal portion and jar internal portion pipeline tip is equipped with the filter screen.
And a protective cover is arranged at the end part of the pipeline, communicated with the outside, of the fourth valve.
And a positive pressure safety valve and a positive pressure gauge are arranged on a pipeline between the fifth valve and the tank body.
And a silencer is arranged at the end part of the pipeline, communicated with the outside, of the sixth valve.
The two material suction ports are respectively arranged at the top of the front side and the top of the rear side of the tank body.
The utility model provides a powder tank car, includes the frame, and the frame bottom is provided with a plurality of wheels, and the frame front end is equipped with pulls the structure, install cement and powder material and gather materials, unload integrative jar on the frame.
The utility model adopts the above technical scheme, have following advantage:
(1) the structure is compact, the design is reasonable, and the manufacturing cost is low;
(2) the operation is simple and convenient, the integrated functions of material collection and material discharge can be realized through the switching of the valve,
the manual work is replaced, the efficiency is improved, and the use is safe and reliable;
(3) by adopting the screw air compressor, the pressure ratio of positive pressure to negative pressure can reach 15:1, the negative pressure can meet the requirement of sucking materials, the positive pressure can meet the requirement of blowing out the materials, and the functions of collecting materials and discharging materials are integrated.
Description of the drawings:
fig. 1 is a schematic structural diagram of the present invention.
In the figure, 1, a tank body, 2, a suction port, 3, a first valve, 4, a discharge port, 5, a second valve, 6, a screw air compressor, 7, a power source, 8, a first tee joint, 9, a third valve, 10, a fourth valve, 11, a second tee joint, 12, a fifth valve, 13, a sixth valve, 14, an air filter, 15, a negative pressure safety valve, 16, a negative pressure gauge, 17, a filter screen, 18, a protective cover, 19, a positive pressure safety valve, 20, a positive pressure gauge, 21, a silencer, 22, a frame, 23, wheels, 24 and a traction structure.
The specific implementation mode is as follows:
in order to clearly illustrate the technical features of the present invention, the present invention is explained in detail by the following embodiments in combination with the accompanying drawings.
As shown in fig. 1, the cement and powder particle material collecting and discharging integrated tank and powder tanker comprises:
the tank body 1 is used for containing materials;
the material suction port 2 is arranged at the top of the tank body 1, and a first valve 3 is arranged at the material suction port 2;
the discharge port 4 is formed in the bottom of the rear side of the tank body 1, and a second valve 5 is arranged at the discharge port 4;
the screw air compressor 6 is connected with a power source 7, the power source 7 can be a motor, a diesel engine or a gasoline engine and the like and provides power for the screw air compressor 6, an air inlet of the screw air compressor 6 is connected with a first tee joint 8 through a pipeline, one branch of the first tee joint 8 is communicated with the inside of the tank body through a third valve 9 through the pipeline, and the other branch is communicated with the outside through a fourth valve 10 through the pipeline; an air outlet of the screw air compressor 6 is connected with a second tee joint 11 through a pipeline, one branch of the second tee joint 11 is communicated with the inside of the front side of the tank body through a fifth valve 12 through the pipeline, and the other branch is communicated with the outside through a sixth valve 13 through the pipeline.
And a plurality of air filters 14 are arranged on a pipeline between the first tee joint 8 and the air inlet of the screw air compressor 6, so that particle impurities in the air are removed, and the particle impurities are prevented from entering the screw air compressor 6.
A negative pressure safety valve 15 and a negative pressure gauge 16 are arranged on the pipeline between the third valve 9 and the tank body 1, the negative pressure gauge 16 is used for detecting the negative pressure condition in the pipeline, and the negative pressure safety valve 15 is automatically opened when the set value is less than or equal to-0.02 MPa, so that the danger caused by overlarge negative pressure is avoided.
The pipeline between the third valve 9 and the tank body extends to the interior of the tank body, and the end part of the pipeline in the tank body is provided with a filter screen 17, so that powder materials such as cement and the like are prevented from entering the pipeline during negative pressure.
The end of the pipeline where the fourth valve 10 is communicated with the outside is provided with a protective cover 18 to prevent outside particles from entering the pipeline.
A positive pressure safety valve 19 and a positive pressure gauge 20 are arranged on the pipeline between the fifth valve 12 and the tank body, the positive pressure gauge 20 is used for detecting the positive pressure condition in the pipeline, and the set value of the positive pressure safety valve 19 is automatically opened when the set value is not less than 0.25MPa, so that the danger caused by overlarge positive pressure is avoided.
And a silencer 21 is arranged at the end part of the pipeline, communicated with the outside, of the sixth valve 13, so that noise is reduced, and noise pollution is avoided.
A powder tank truck comprises a truck frame 22, a plurality of wheels 23 are arranged at the bottom of the truck frame 22, a traction structure 24 is arranged at the front end of the truck frame 22, and a cement and powder material collecting and discharging integrated tank is mounted on the truck frame 22.
When collecting materials, the first valve 3, the third valve 9 and the sixth valve 13 are opened, the second valve 5, the fourth valve 10 and the fifth valve 12 are closed, the material suction port 2 is connected with the material suction pipe and extends to the ground, cement or powder materials are directly piled on the ground, the power source 7 and the screw air compressor 6 are started, the screw air compressor 6 works to discharge air in the tank body 1 to the outside through the third valve 9, the sixth valve 13 and the silencer 21 to form negative pressure, the cement or powder materials on the ground can enter the tank body 1 from the material suction port 2 through the material suction pipe, the two material suction ports 2 are respectively arranged at the top of the front side and the top of the rear side of the tank body 1, and after the materials enter the tank body from one material suction port 2 for a period of time, the materials enter the tank body from the other material suction port 2, and.
During discharging, the second valve 5, the fourth valve 10 and the fifth valve 12 are opened, the first valve 3, the third valve 9 and the sixth valve 13 are closed, the discharge hole 4 is connected with the discharge pipe, the power source 7 and the screw air compressor 6 are started, the screw air compressor 6 works to pump outside air into the tank body 1 through the protective cover 18, the fourth valve 10 and the fifth valve 12, and the compressed gas flow drives the material to be conveyed into the receiving tower with a certain height through the discharge pipe.
The above-mentioned specific embodiments can not be regarded as the restriction to the scope of protection of the utility model, to technical personnel in this technical field, it is right the utility model discloses any replacement improvement or transform that embodiment made all fall within the scope of protection of the utility model.
The parts of the present invention not described in detail are the known techniques of those skilled in the art.
Claims (9)
1. The cement and powder particle material collecting and discharging integrated tank is characterized in that: the method comprises the following steps:
the tank body is used for containing materials;
the material suction port is arranged at the top of the tank body, and a first valve is arranged at the material suction port;
the discharge port is arranged at the bottom of the rear side of the tank body, and a second valve is arranged at the discharge port;
the screw air compressor is connected with a power source, an air inlet of the screw air compressor is connected with a first tee joint through a pipeline, one branch of the first tee joint is communicated with the inside of the tank body through a third valve through the pipeline, and the other branch of the first tee joint is communicated with the outside through a fourth valve through the pipeline; an air outlet of the screw air compressor is connected with a second tee joint through a pipeline, one branch of the second tee joint is communicated with the inside of the front side of the tank body through a fifth valve through the pipeline, and the other branch of the second tee joint is communicated with the outside through a sixth valve through the pipeline.
2. The integrated cement and powder material collecting and discharging tank as recited in claim 1, wherein:
and a plurality of air filters are arranged on a pipeline between the first tee joint and the air inlet of the screw air compressor.
3. The integrated cement and powder material collecting and discharging tank as recited in claim 1, wherein:
and a negative pressure safety valve and a negative pressure gauge are arranged on a pipeline between the third valve and the tank body.
4. The integrated cement and powder material collecting and discharging tank as recited in claim 1, wherein:
pipeline between the third valve and the jar body extends jar internal portion and jar internal portion pipeline tip is equipped with the filter screen.
5. The integrated cement and powder material collecting and discharging tank as recited in claim 1, wherein:
and a protective cover is arranged at the end part of the pipeline, communicated with the outside, of the fourth valve.
6. The integrated cement and powder material collecting and discharging tank as recited in claim 1, wherein:
and a positive pressure safety valve and a positive pressure gauge are arranged on a pipeline between the fifth valve and the tank body.
7. The integrated cement and powder material collecting and discharging tank as recited in claim 1, wherein:
and a silencer is arranged at the end part of the pipeline, communicated with the outside, of the sixth valve.
8. The integrated cement and powder material collecting and discharging tank as recited in claim 1, wherein:
the two material suction ports are respectively arranged at the top of the front side and the top of the rear side of the tank body.
9. The utility model provides a powder tank car, includes the frame, and the frame bottom is provided with a plurality of wheels, and the frame front end is equipped with pulls structure, its characterized in that: the truck frame is provided with an integral cement and powder material collecting and discharging tank as claimed in claims 1-8.
Priority Applications (1)
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CN201921164685.8U CN210259627U (en) | 2019-07-22 | 2019-07-22 | Cement and powder particle material collecting and discharging integrated tank and powder tanker |
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CN201921164685.8U CN210259627U (en) | 2019-07-22 | 2019-07-22 | Cement and powder particle material collecting and discharging integrated tank and powder tanker |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110282275A (en) * | 2019-07-22 | 2019-09-27 | 山东磐达机械设备有限公司 | Cement and powder grain material gather materials, discharging integrated tank and powder tank car |
CN114852534A (en) * | 2022-06-14 | 2022-08-05 | 山东征驰汽车制造有限公司 | Vertical tank of powder tank truck |
-
2019
- 2019-07-22 CN CN201921164685.8U patent/CN210259627U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110282275A (en) * | 2019-07-22 | 2019-09-27 | 山东磐达机械设备有限公司 | Cement and powder grain material gather materials, discharging integrated tank and powder tank car |
CN110282275B (en) * | 2019-07-22 | 2024-06-04 | 山东磐达机械设备有限公司 | Cement and powder material aggregate and unloading integrated tank and powder tank truck |
CN114852534A (en) * | 2022-06-14 | 2022-08-05 | 山东征驰汽车制造有限公司 | Vertical tank of powder tank truck |
CN114852534B (en) * | 2022-06-14 | 2024-06-25 | 山东征驰汽车制造有限公司 | Vertical tank of powder tank car |
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Effective date of registration: 20230410 Address after: Room 801, Unit 1, Building 32, Baiheyuan, Quanyun Village, Haier Green City, Lixia District, Jinan City, Shandong Province, 250000 Patentee after: Zhang Cong Address before: Room 3002, Sanwei building, 1110 Hualong Road, Licheng District, Jinan City, Shandong Province Patentee before: Shandong Panda Machinery Equipment Co.,Ltd. |