CN210235436U - Flexible box packaging system - Google Patents
Flexible box packaging system Download PDFInfo
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- CN210235436U CN210235436U CN201920993947.5U CN201920993947U CN210235436U CN 210235436 U CN210235436 U CN 210235436U CN 201920993947 U CN201920993947 U CN 201920993947U CN 210235436 U CN210235436 U CN 210235436U
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Abstract
The utility model discloses a flexible case packing system, including strip cigarette link joint conveyer, stacker, cigarette buttress turnover case transfer chain, reciprocating type lifting machine, automatic carton feeding device, case packer and be used for controlling the control system of each equipment work, the stacker is organized with the bale winder through strip cigarette link joint conveyer and is connected, and stacker and cigarette buttress turnover case transfer chain exit end link to each other with reciprocating type lifting machine, and reciprocating type lifting machine links to each other with the case packer. The utility model discloses with original packing case mode that uses the strip as the unit, change into the packing case mode that uses the tobacco pile as the unit, production capacity has obtained great improvement, has realized single carton dress single packing machine group cigarette finished product, and the packing machine group is traceed back to the piece cigarette quality, and a packing case unit can produce the cigarette finished product of a plurality of article rules and the purpose of the off-the-shelf flexibility collineation production of different article rules cigarette.
Description
Technical Field
The utility model relates to a flexible encapsulation case system.
Background
With the development of the last two decades, the carton packing and sealing system technology of cigarette finished products in the tobacco industry in China gradually forms a technological mode that the cigarette cartons with the same specification are lowered and longitudinally and transversely converted in a mode of a vertical strip arranging machine (a flat strip mode, a vertical strip mode and an air cushion mode) or a channel selection gliding mode and a transverse collecting machine before the cigarette cartons of a plurality of packing machine sets are conveyed to a carton packing and sealing machine by a cigarette carton lifting machine and an overhead strip chain plate conveyor, the cigarette cartons enter a stacking device in the carton packing and sealing machine to be stacked, the stacked cigarette cartons are pushed into cartons by an input pusher to be packed, the carton packing and sealing system technology is not beneficial to quality tracing, however, the traditional carton packing and sealing system technology has the defects that a ① assembling and sealing machine can only realize the production of the carton packing and sealing of one type of finished product, the quantity of the packing machine sets is large, the cigarette finished products in a ② carton are mixed and packed by a plurality of packing machine sets, the cigarette packing machine set products are not beneficial to quality tracing, the finished products are easily damaged in the lowering and longitudinally and transversely converted, the production capacity of a plurality of the packing machine sets in the ④ is too low, and the finished product packing machine can.
Besides the traditional carton packing process mode, the Chinese invention patent with the patent publication number CN109335100A and the patent name of a multi-brand cigarette sheet butt joint and carton sealing system and method is applied, wherein in the process mode of 'a downslide mechanism → a transverse conveyor → a longitudinal conveyor → a cigarette stacking mechanism → a cigarette stack transfer mechanism → a carton packing and sealing', single-channel stacking after transverse collection is realized on the traditional process mode, and the finished cigarettes in a single carton are ensured to be products of a single packing unit.
The packaging box system process restricts flexible collinear production of different finished cigarette products with different product gauges.
Disclosure of Invention
To the problem that exists among the background art, the utility model provides a flexible case packing system changes into the case packing mode that uses the tobacco pile as the unit with the original case packing mode that uses the strip as the unit, and production capacity has obtained great improvement, has realized single carton dress single packaging machine group cigarette finished product, and the packing machine group is traceed back to the piece cigarette quality, and 1 case packing machine group can produce the cigarette finished product of a plurality of article rules and the purpose of the flexible collineation production of different article rule cigarette finished products.
In order to achieve the above purpose, the utility model adopts the following technical scheme: the utility model provides a flexible case system that packs, including strip cigarette drag chain conveyor 1, stacker 2, cigarette buttress turnover case 3, cigarette buttress turnover case transfer chain 4, reciprocating type lifting machine 5, automatic carton device 6, case packer 7 and be used for controlling the control system of each equipment work, stacker 2 is organized with the bale winder through strip cigarette drag chain conveyor 1 and is connected, stacker 2 is connected with cigarette buttress turnover case transfer chain 4, 4 exit ends of cigarette buttress turnover case transfer chain link to each other with reciprocating type lifting machine 5, reciprocating type lifting machine 5 links to each other with case packer 7.
Preferably, each stacker 2 corresponds to one wrapping unit, the cigarette stack turnover box conveying line 4 is connected with a plurality of stackers 2, and one reciprocating type elevator 5 corresponds to one box filling and sealing machine 7.
Preferably, the cigarette stack turnover box conveying lines 4 are arranged in a double-layer mode, the upper layer is used for empty box recovery of the cigarette stack turnover boxes 3, and the lower layer is used for real box conveying of the cigarette stack turnover boxes 3.
Preferably, the stacking machine 2 and the cigarette stack turnover box conveying line 4 are uniformly arranged on an overhead steel platform, a cigarette stack storage device 8 for temporarily storing the cigarette stack turnover box is arranged below the steel platform, and the cigarette stack storage device 8 is connected with the reciprocating type elevator 5.
Preferably, the stack storage device 8 comprises a stack storage device conveyor line and an artificial emergency treatment station 13 for transporting and storing the stack transfer box 3, and the stack storage device conveyor line comprises two stack conveyor lines arranged on the same plane, and is used for transporting the empty boxes and the real boxes of the stack transfer box 3 respectively.
Preferably, the cigarette buttress storage device transfer chain is provided with four layers, be one deck transfer chain 9, two layers of transfer chain 10, three-layer transfer chain 11 and four layers of transfer chain 12 respectively, and the export end of one deck transfer chain 9 is provided with artifical emergency treatment station 13.
Preferably, the control system comprises a master control PLC and two communication modules, the master control PLC and the two communication modules are respectively used for data acquisition and MES communication and are communicated with an ET200SP slave station or stand-alone equipment with electric control in a corresponding control system, the T200SP slave station is communicated with the master control PLC in a star connection mode through a switch, the cigarette stack turnover box conveying line 4 adopts a distributed IO control box to control a driving device nearby, and the distributed IO control box unit adopts an interface module to realize information interaction with the master control PLC and is used for field equipment control and detection signal acquisition.
The utility model has the advantages that:
the utility model discloses with original packing case mode that uses the strip as the unit, change into the packing case mode that uses the tobacco pile as the unit, production capacity has obtained great improvement, has realized single carton dress single packing machine group cigarette finished product, and the packing machine group is traceed back to the piece cigarette quality, and a packing case unit can produce the cigarette finished product of a plurality of article rules and the purpose of the off-the-shelf flexibility collineation production of different article rules cigarette. Meanwhile, a mode of arranging a cigarette carton stacker and a cigarette stack turnover box conveyor on a steel platform is adopted, the floor space is saved, a logistics technology is added, each cigarette stack can flexibly enter any box filling and sealing machine according to production requirements, and the technical characteristics of stacking and logistics flexible box filling and sealing are realized.
Drawings
Fig. 1 is a schematic plan view of the present invention.
Fig. 2 is a front view of fig. 1.
Figure 3 is the structure schematic diagram of the cigarette stack storage device of the utility model.
Fig. 4 is a schematic diagram of the configuration of the control system of the present invention.
In the figure: the automatic cigarette filling machine comprises a 1-cigarette chain plate conveyor, a 2-stacker, a 3-cigarette stack turnover box, a 4-cigarette stack turnover box conveying line, a 5-reciprocating type elevator, a 6-automatic carton feeding device, a 7-carton filling machine, a 8-cigarette stack storage device, a 9-first-layer conveying line, a 10-second-layer conveying line, an 11-third-layer conveying line, a 12-fourth-layer conveying line and a 13-manual emergency treatment station.
Detailed Description
In order to make the technical solution and advantages of the present invention clearer, the following will explain in detail a preferred embodiment of the present invention with reference to the accompanying drawings to facilitate understanding of the skilled person.
As shown in fig. 1 to 4, a flexible case packing and sealing system comprises a cigarette carton chain plate conveyor 1, a stacking machine 2, a cigarette stack turnover box 3, a cigarette stack turnover box conveying line 4, a reciprocating type lifting machine 5, an automatic paper box feeding device 6, a case packing and sealing machine 7 and a control system for controlling the work of each device, wherein the stacking machine 2 is connected with a cigarette wrapping machine set through the cigarette carton chain plate conveyor 1, the stacking machine 2 is connected with the cigarette stack turnover box conveying line 4, the outlet end of the cigarette stack turnover box conveying line 4 is connected with the reciprocating type lifting machine 5, and the reciprocating type lifting machine 5 is connected with the case packing and sealing machine 7. Each stacker 2 only corresponds to one wrapping machine set, so that the single carton can be conveniently packaged into a single packaging machine set cigarette finished product, and the quality of the cigarette pieces can be traced back to the packaging machine set. The cigarette stack turnover box conveying line 4 is arranged in a double-layer mode, the upper layer is used for empty box recovery of the cigarette stack turnover box 3, and the lower layer is used for real box conveying of the cigarette stack turnover box 3. The cigarette stack turnover box conveying line 4 is connected with the stacking machines 2, and one reciprocating type lifting machine 5 only corresponds to one packing and sealing machine 7, so that the purpose of flexible collinear production of cigarette finished products with a plurality of specifications and cigarette finished products with different specifications by 1 packing and sealing machine group can be conveniently realized.
Every case packer 7 all is furnished with automatic paper feeding device 6, and automatic paper feeding device 6 realizes the butt joint with the AGV dolly, adopts robot and vision system, has that the carton is according to automatic snatching of article rule, wrong tablet detection of carton, carton direction automatic adjustment, unqualified carton are automatic to be rejected, the automatic function such as expect of carton.
The stacker 2 and the cigarette stack turnover box conveyor line 4 are uniformly distributed on an overhead steel platform, a cigarette stack storage device 8 is arranged below the steel platform, and the cigarette stack storage device 8 is connected with the reciprocating type elevator 5. The stack storage device 8 can be sufficient for the storage of 24 stack totes 3 per cartoning machine 8.
The cigarette buttress storage device 8 is including the cigarette buttress storage device transfer chain and the artifical emergency treatment station 13 that are used for the transportation of cigarette buttress turnover case 3 and store, and the cigarette buttress storage device transfer chain is used for transporting the real case and the empty case of cigarette buttress turnover case 3 respectively including setting up two cigarette buttress transfer chains on the coplanar. The cigarette buttress storage device transfer chain is provided with four layers, is one deck transfer chain 9, two layers of transfer chain 10, three-layer transfer chain 11 and four layers of transfer chain 12 respectively, and 9 exit ends of one deck transfer chain are provided with artifical emergency treatment station 13.
The control system comprises a master control PLC and two communication modules, wherein the two communication modules are respectively used for data acquisition and MES communication and communication with an ET200SP slave station or self-contained single-machine device in a corresponding control system, the T200SP slave station is communicated with the master control PLC in a star connection mode through a switch, the cigarette stack turnover box conveying line 4 adopts a distributed IO control box to control a driving device nearby, and the distributed IO control box unit adopts an interface module to realize information interaction with the master control PLC and is used for field device control and detection signal acquisition. The control system controls the system to stack the extension sets according to a set program, load the extension sets into a cigarette stack turnover box, convey the cigarette stack turnover box, enter different box packing machine sets according to a product gauge, carry out the operation of box packing according to the product gauge, and read and upload information of the RFID code and the first engineering code.
The utility model discloses when carrying out vanning production operation, adopt following step:
1) stacking the finished product strips from the packaging unit into a tobacco stack by a stacker;
2) loading the stacked cigarette stacks in the step 1) into a cigarette stack turnover box 3, and writing related information into RFID codes on the cigarette stack turnover box 3;
3) after reading the RFID codes on the cigarette stack turnover box 3 in the step 2), the control system selectively conveys the cigarette stack turnover box 3 to a corresponding reciprocating type elevator 5 through a cigarette stack turnover box conveying line 4 and then conveys the cigarette stack turnover box 3 to a box filling and sealing machine 7 through the reciprocating type elevator 5;
4) the control system reads the RFID codes on the cigarette stack turnover box 3 conveyed to the box filling and sealing machine 7 in the step 3), and controls the automatic paper box feeding device 6 to grab the corresponding paper box, so that the box filling and sealing machine 7 can box the cigarette stacks in the cigarette stack turnover box 3 and seal adhesive tapes;
5) pasting a first engineering code on the cigarette box packaged in the step 4), reading first engineering code information through a code reader, binding the read first engineering code information and RFID code information by a control system, and transmitting the bound first engineering code information and the RFID code information to an upper information system; when a certain packaging unit has a quality accident at a certain time, the upper information system can trace back the position of the cigarette box through the first engineering code on the carton and carry out corresponding processing.
6) And (4) recovering and conveying the empty tobacco stack turnover box 3 in which the inner tobacco stacks are packaged to the stacker 2 through the tobacco stack turnover box conveying line 4 for next tobacco stack boxing.
When the box filling and sealing machine 7 is stopped for a short time, the control system controls the cigarette stack turnover box conveying line 4 to convey the cigarette stack turnover box 3 with the cigarette stacks to the reciprocating elevator 5, the reciprocating elevator 5 conveys the cigarette stack turnover box 3 into the cigarette stack storage device 8, and the cigarette stack turnover box 3 is stored from the four layers of conveying lines 12 to the one layer of conveying line 9 in sequence from top to bottom. When the box filling and sealing machine 7 is in failure or abnormal, the control system automatically sends a manual box filling work task, the cigarette stack turnover box 3 is conveyed to the front of the reciprocating elevator 5 by the cigarette stack turnover box conveying line 4, the reciprocating elevator 5 conveys the cigarette stacks to the cigarette stack storage device one-layer conveying line 9, and the cigarette stacks are conveyed to the manual emergency treatment station 13 by the one-layer conveying line 9 for manual box filling.
The utility model discloses with original packing case mode that uses the strip as the unit, change into the packing case mode that uses the tobacco pile as the unit, production capacity has obtained great improvement, has realized single carton dress single packing machine group cigarette finished product, and the packing machine group is traceed back to the piece cigarette quality, and a packing case unit can produce the cigarette finished product of a plurality of article rules and the purpose of the off-the-shelf flexibility collineation production of different article rules cigarette. Meanwhile, a mode of arranging a cigarette carton stacker and a cigarette stack turnover box conveyor on a steel platform is adopted, the floor space is saved, a logistics technology is added, each cigarette stack can flexibly enter any box filling and sealing machine according to production requirements, and the technical characteristics of stacking and logistics flexible box filling and sealing are realized.
Finally, it is noted that the above-mentioned preferred embodiments illustrate rather than limit the invention, and that, although the invention has been described in detail with reference to the above-mentioned preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the scope of the invention as defined by the appended claims.
Claims (7)
1. The utility model provides a flexible case packer system, includes strip cigarette drag chain conveyor (1), stacker (2), cigarette buttress turnover case (3), cigarette buttress turnover case transfer chain (4), reciprocating type lifting machine (5), automatic carton device (6), case packer (7) and be used for controlling the control system of each equipment work, its characterized in that: stacker (2) are connected with the bale wrapping machine group through strip cigarette chain plate conveyor (1), stacker (2) are connected with cigarette buttress turnover box conveyor line (4), cigarette buttress turnover box conveyor line (4) exit end links to each other with reciprocating type lifting machine (5), reciprocating type lifting machine (5) link to each other with case packer (7).
2. A flexible package enclosure system according to claim 1, wherein: each stacker (2) only corresponds to one wrapping machine set, the cigarette stack turnover box conveying line (4) is connected with the plurality of stackers (2), and one reciprocating type elevator (5) only corresponds to one box filling and sealing machine (7).
3. A flexible package enclosure system according to claim 1, wherein: the cigarette stack turnover box conveying line (4) is arranged in a double-layer mode, the upper layer is used for empty box recovery of the cigarette stack turnover box (3), and the lower layer is used for solid box conveying of the cigarette stack turnover box (3).
4. A flexible package enclosure system according to claim 1, wherein: stacker (2) and cigarette buttress turnover case transfer chain (4) equipartition are arranged in built on stilts steel platform on, have arranged cigarette buttress storage device (8) that are used for cigarette buttress turnover case to keep in under the steel platform, and cigarette buttress storage device (8) link to each other with reciprocating type lifting machine (5).
5. The flexible package enclosure system of claim 4, wherein: the cigarette buttress storage device (8) is including the cigarette buttress storage device transfer chain and artifical emergency treatment station (13) that are used for cigarette buttress turnover case (3) to transport and store, and the cigarette buttress storage device transfer chain is used for transporting the real case and the empty case of cigarette buttress turnover case (3) respectively including setting up two cigarette buttress transfer chains on the coplanar.
6. The flexible package enclosure system of claim 5, wherein: the cigarette buttress storage device transfer chain is provided with four layers, is one deck transfer chain (9), two layers transfer chain (10), three-layer transfer chain (11) and four layers transfer chain (12) respectively, and one deck transfer chain (9) exit end is provided with artifical emergency treatment station (13).
7. A flexible package enclosure system according to claim 1, wherein: the control system comprises a master control PLC and two communication modules, wherein the two communication modules are respectively used for data acquisition and MES communication and communication with an ET200SP slave station or self-contained single-machine device in a corresponding control system, the T200SP slave station is communicated with the master control PLC in a star connection mode through a switch, the cigarette stack turnover box conveying line (4) adopts a distributed IO control box to control a driving device nearby, and the distributed IO control box unit adopts an interface module to realize information interaction with the master control PLC and is used for field device control and detection signal acquisition.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920993947.5U CN210235436U (en) | 2019-06-28 | 2019-06-28 | Flexible box packaging system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201920993947.5U CN210235436U (en) | 2019-06-28 | 2019-06-28 | Flexible box packaging system |
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| CN210235436U true CN210235436U (en) | 2020-04-03 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110282180A (en) * | 2019-06-28 | 2019-09-27 | 红云红河烟草(集团)有限责任公司 | A kind of flexible dress joint sealing system and technique |
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2019
- 2019-06-28 CN CN201920993947.5U patent/CN210235436U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110282180A (en) * | 2019-06-28 | 2019-09-27 | 红云红河烟草(集团)有限责任公司 | A kind of flexible dress joint sealing system and technique |
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