CN210233905U - Intelligent detection system of injection molding machine mould - Google Patents
Intelligent detection system of injection molding machine mould Download PDFInfo
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- CN210233905U CN210233905U CN201920203926.9U CN201920203926U CN210233905U CN 210233905 U CN210233905 U CN 210233905U CN 201920203926 U CN201920203926 U CN 201920203926U CN 210233905 U CN210233905 U CN 210233905U
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Abstract
The embodiment of the utility model discloses an intelligent detection system of an injection molding machine mold, which comprises an injection molding mechanism, and the intelligent detection system of the injection molding machine mold comprises a frame, a control mechanism and a detection mechanism, wherein the control mechanism is sequentially arranged on the frame and is used for controlling the operation of the intelligent detection system of the injection molding machine mold; the injection molding mechanism and the detection mechanism are respectively connected with the control mechanism. The utility model discloses a be connected with detection mechanism on injection molding machine, thus can monitor whether have in the process of moulding plastics defective, the metal that drops when droing exists, and feedback corresponding signal to injection molding machine, control injection molding machine by injection molding machine and stop work and report to the police, thus effectively solved the problem that has the vision blind area in the current injection molding machine mould protection system; thereby improving the intelligent production level of enterprises, reducing the production cost of the enterprises and improving the competitiveness of the enterprises.
Description
Technical Field
The embodiment of the utility model provides a technical field who relates to the injection molding machine especially relates to an intelligent detection system of injection molding machine mould.
Background
In the current plastic manufacturing industry, although the injection molding machine adopts measures such as protection of an injection molding machine mold protection system based on the vision of a camera mode, because of a plurality of fine and complex molds, the requirements of the adopted camera on light and environment are higher, the visual range of the camera is limited, blind spots occur, the blind spots cannot be found in time when the molds are damaged and fall off, the injection molding machine can produce a plurality of unqualified products when continuously working, and the loss of working hours and economy is brought to a company. The intelligent detection system of the injection molding machine mold can well solve the problems, and a metal detection device is additionally arranged at a discharge port of the injection molding machine to monitor metal falling when the metal is damaged or falls off, and a corresponding signal is fed back to stop working of the injection molding machine and give an alarm, so that the problem that a visual blind zone of a visual injection molding machine mold protection system is insufficient is effectively solved; the intelligent production level of the enterprise is improved, the cost is reduced, and the enterprise competitiveness is improved.
SUMMERY OF THE UTILITY MODEL
The utility model provides an intelligent detection system for injection molding machine mould for solving the technical problem who proposes among the above-mentioned background art.
The utility model provides an intelligent detection system of an injection molding machine mold, which comprises an injection molding mechanism, wherein the intelligent detection system of the injection molding machine mold comprises a frame, a control mechanism which is sequentially arranged on the frame and used for controlling the operation of the intelligent detection system of the injection molding machine mold, and a detection mechanism which is connected with the injection molding mechanism and used for detecting products; the injection molding mechanism and the detection mechanism are respectively connected with the control mechanism.
Further, the detection mechanism comprises a detection coil connected with the injection molding mechanism and a detection sensor connected with the detection coil; the detection sensor is electrically connected with the control mechanism.
Further, the injection molding mechanism comprises an injection mold, an injection molding sensor connected with the injection mold and a collecting box for collecting products; and two ends of the detection mechanism are respectively connected with the discharge port of the injection mold and the collection box.
Further, the injection molding sensor is electrically connected with the control mechanism.
Furthermore, the control mechanism comprises a control host which is electrically connected with the injection molding mechanism and the detection mechanism respectively.
Furthermore, the intelligent detection system of the injection molding machine mold also comprises input equipment connected with the control host.
Furthermore, the intelligent detection system of the injection molding machine mold further comprises an alarm device electrically connected with the control host.
Further, the alarm device is a sound alarm connected with the control host or a three-color lamp alarm connected with the control host.
Furthermore, the intelligent detection system of the injection molding machine mold also comprises a display device connected with the control host.
Adopt foretell technical scheme, the utility model discloses it is to have at least following beneficial effect: the utility model discloses a be connected with detection mechanism on injection molding machine, thus can monitor whether have in the process of moulding plastics defective, the metal that drops when droing exists, and feedback corresponding signal to injection molding machine, control injection molding machine by injection molding machine and stop work and report to the police, thus effectively solved the problem that has the vision blind area in the current injection molding machine mould protection system; thereby improving the intelligent production level of enterprises, reducing the production cost of the enterprises and improving the competitiveness of the enterprises.
Drawings
Fig. 1 is a connection schematic diagram of the intelligent detection system of the injection molding machine mold of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings. It should be understood that the embodiments described below by referring to the drawings are exemplary for explaining the present invention, and are not to be construed as limiting the present invention, and features in the embodiments of the present invention may be combined with each other without conflict.
As shown in fig. 1, the utility model provides an intelligent detection system of an injection molding machine mold, which comprises an injection molding mechanism, and comprises a frame, a control mechanism and a detection mechanism, wherein the control mechanism is sequentially arranged on the frame and used for controlling the operation of the intelligent detection system of the injection molding machine mold, and the detection mechanism is connected with the injection molding mechanism and used for detecting products; the injection molding mechanism and the detection mechanism are respectively connected with the control mechanism.
In the embodiment, the injection molding mechanism is connected with the detection mechanism, so that whether a defect exists or not and a metal falling off when the defect and the falling off exist in the injection molding process can be monitored, a corresponding signal is fed back to the injection molding mechanism, the injection molding mechanism is controlled to stop working by the injection molding mechanism and give an alarm, and the problem that a visual blind area exists in the existing injection molding machine mold protection system is effectively solved; thereby improving the intelligent production level of enterprises, reducing the production cost of the enterprises and improving the competitiveness of the enterprises.
In a specific embodiment, the detection mechanism comprises a detection coil 31 connected with the injection molding mechanism and a detection sensor 32 connected with the detection coil 31; the detection sensor 32 is electrically connected with the control mechanism; the detection coil 31 is used for detecting a passing injection molded product to see whether a metal article exists in the product; the detection sensor 32 is used for receiving and sending signals; specifically, after the injection molded product comes out of the injection mechanism, the detection sensor 32 receives a signal sent by the control structure, so as to control the detection coil 31 to start working and detect the passing product, and when detecting that a metal object exists in the product, the sensor sends an alarm signal to the control mechanism, and the control mechanism performs an alarm action and controls the injection mechanism to stop working; when the detecting coil 31 does not detect that a metal object exists in the product, the detecting sensor 32 sends a confirmation signal to the control mechanism, and the control mechanism transmits a signal to the injection mechanism to start a new injection action.
In one embodiment, the injection mechanism comprises an injection mold 11, an injection sensor 12 connected with the injection mold 11, and a collecting box 13 for collecting products; two ends of the detection mechanism are respectively connected with the discharge hole 14 of the injection mold 11 and the collection box; the injection mold 11 is used for injection molding a material into a product; the injection molding sensor 12 is used for transmitting and receiving signals. Specifically, when the injection mold 11 starts to perform injection molding, the injection sensor 12 transmits an injection molding signal to the control mechanism, the control mechanism controls the detection mechanism to operate and starts to detect the injection molded product to see whether the injection molded product contains a metal object, and when the detection mechanism detects that the metal object exists, the control mechanism sends a stop signal to the injection sensor 12 to control the injection mold 11 to stop injection molding; when the detection mechanism detects that no metal object exists in the product, the injection molding sensor 12 receives a confirmation signal sent by the control mechanism, so as to control the injection mold 11 to start the next injection molding action.
In a specific embodiment, the injection molding sensor 12 is electrically connected to the control mechanism, and the injection molding sensor 12 is connected to the control mechanism, so that the control mechanism and the injection molding sensor 12 can transmit signals, and the control mechanism can control the injection molding mechanism.
In one embodiment, the control mechanism includes a control host 21 electrically connected to the injection mechanism and the detection mechanism, respectively; the control host 21 is electrically connected with the injection molding mechanism and the detection mechanism, so that signal intercommunication among the control mechanism, the injection molding mechanism and the detection mechanism can be realized, and the control host 21 controls the injection molding mechanism and the detection mechanism.
In a specific embodiment, the control host 21 is a single chip microcomputer.
In a specific embodiment, the intelligent detection system for the mold of the injection molding machine further comprises an input device 23 connected with the control host 21; the input device 23 is used for inputting instructions or data information; the input device 23 is an input keyboard.
In a specific embodiment, the intelligent detection system for the mold of the injection molding machine further comprises an alarm device 24 electrically connected with the control host 21; the alarm device 24 is used for giving an alarm when the detection mechanism detects that a metal object appears in an injection molded product, so as to remind a worker to perform corresponding processing.
In a specific embodiment, the alarm device 24 is an audio alarm connected to the control host 21 or a three-color light alarm connected to the control host 21; when the detection mechanism detects that metal objects exist in the product, the sound alarm can send out an alarm bell, so that the effect of reminding workers is achieved; when detecting mechanism detects the metal object that exists in the product, the three-colour alarm lamp can send red, blue light that appears in turn to reach the effect of reminding the staff.
In a specific embodiment, the intelligent detection system for the mold of the injection molding machine further comprises a display device 22 connected with the control host 21; the display device 22 is used for displaying the running states of the injection mechanism and the detection mechanism, and displaying the times of abnormity during detection and the like.
The utility model discloses a theory of operation: when the injection mold 11 starts to perform injection molding, the injection sensor 12 transmits an injection molding signal to the control host 21, and the control host 21 sends a signal to the detection sensor 32, so as to control the detection coil 31 to start to work and detect a passing product; when the product detected by the detection coil 31 does not contain a metal article, the detection sensor 32 sends a confirmation signal to the control host 21, and the control host 21 transmits the signal to the injection sensor 12, so that the injection mold 11 is controlled to start the next injection operation; when detecting that a metal object exists in the product, the detection sensor 32 sends an alarm signal to the control host 21, the control host 21 transmits the signal to the injection molding sensor 12, so as to control the injection mold 11 to stop working, meanwhile, the control host 21 sends the alarm signal to the alarm device 24, and the alarm device 24 sends an alarm bell or alarm light, so as to remind a worker to process the metal object.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these examples without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides an intelligent detection system of injection molding machine mould, injection molding machine mould is including the mechanism of moulding plastics, its characterized in that: including the frame and install in proper order in the following mechanism of frame: and
the control mechanism is used for controlling the operation of an intelligent detection system of the injection molding machine mold;
the detection mechanism is connected with the injection molding mechanism and is used for detecting a product;
the injection molding mechanism and the detection mechanism are respectively connected with the control mechanism.
2. The intelligent detection system of an injection molding machine mold according to claim 1, characterized in that: the detection mechanism comprises a detection coil connected with the injection molding mechanism and a detection sensor connected with the detection coil; the detection sensor is electrically connected with the control mechanism.
3. The intelligent detection system of an injection molding machine mold according to claim 1, characterized in that: the injection molding mechanism comprises an injection mold, an injection molding sensor connected with the injection mold and a collecting box for collecting products; and two ends of the detection mechanism are respectively connected with the discharge port of the injection mold and the collection box.
4. The intelligent detection system of an injection molding machine mold according to claim 3, characterized in that: the injection molding sensor is electrically connected with the control mechanism.
5. The intelligent detection system of an injection molding machine mold according to claim 1, characterized in that: the control mechanism comprises a control host which is respectively electrically connected with the injection molding mechanism and the detection mechanism.
6. The intelligent detection system of an injection molding machine mold according to claim 5, characterized in that: the intelligent detection system of the injection molding machine mould also comprises input equipment connected with the control host.
7. The intelligent detection system of an injection molding machine mold according to claim 5, characterized in that: the intelligent detection system of the injection molding machine mould further comprises an alarm device electrically connected with the control host.
8. The intelligent detection system of an injection molding machine mold according to claim 7, characterized in that: the alarm device is a sound alarm connected with the control host or a three-color lamp alarm connected with the control host.
9. The system of claim 5, further comprising a display device connected to said control host.
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CN201920203926.9U CN210233905U (en) | 2019-02-18 | 2019-02-18 | Intelligent detection system of injection molding machine mould |
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CN201920203926.9U CN210233905U (en) | 2019-02-18 | 2019-02-18 | Intelligent detection system of injection molding machine mould |
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Address after: 523117 Room 301, No. 23, South Yuantang Road, Dongcheng Street, Dongguan City, Guangdong Province Patentee after: DONGGUAN KASUO ELECTRONIC TECHNOLOGY Co.,Ltd. Address before: 523000 Room 302, No.78, Yuwu commercial Second Street, Yuwu community, Dongcheng Street, Dongguan City, Guangdong Province Patentee before: DONGGUAN KASUO ELECTRONIC TECHNOLOGY Co.,Ltd. |