CN210231347U - Spring manufacturing device - Google Patents
Spring manufacturing device Download PDFInfo
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- CN210231347U CN210231347U CN201921075785.3U CN201921075785U CN210231347U CN 210231347 U CN210231347 U CN 210231347U CN 201921075785 U CN201921075785 U CN 201921075785U CN 210231347 U CN210231347 U CN 210231347U
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- forming
- wheel
- straightening
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- roller
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Abstract
The utility model relates to a spring manufacturing installation, include: the spring forming device comprises a rack, a horizontal straightening mechanism, a conveying mechanism, a forming mechanism and a cutting mechanism, wherein the cutting mechanism comprises a cutting blade, and the cutting blade is used for cutting off a formed spring; the horizontal straightening mechanism, the vertical straightening mechanism and the conveying mechanism are sequentially arranged on the rack, the guide pipe is horizontally arranged at the output end of the conveying mechanism, and the forming pipe is arranged at the output end of the guide pipe. The utility model discloses because the spring is through the aligning of horizontal straightening mechanism and vertical straightening mechanism, in transport mechanism conveys to the stand pipe, comes out from the stand pipe, through first forming roll and the shaping of second forming roll, the winding is on the forming tube, cuts the blade and cuts fashioned spring. The utility model provides high production efficiency and qualification rate have saved operating time.
Description
Technical Field
The utility model relates to a technical field is made to the spring, especially relates to a spring manufacturing installation.
Background
The spring is a mechanical part which is frequently used in daily life, and the application field is wide. The coil spring is a spring subjected to torsional deformation, and its working portion is also tightly wound in a spiral shape.
The original spring manufacturing mode is mostly manual rolling manufacturing, and the manufacturing work efficiency is low and the workload is large. In order to solve the problem of low working efficiency, manual rolling and manufacturing is gradually replaced by spring manufacturing machines, so that the manufacturing efficiency of the springs is greatly improved, but most of the existing spring manufacturing machines adopt press wheels to bend metal wires, and the time required for obtaining a single spring in the mode is still long.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a production efficiency is high, the qualification rate is high, save production time's spring manufacturing installation.
In order to achieve the above purpose, the utility model adopts the technical scheme that:
the utility model provides a spring manufacturing installation, include:
a frame;
the horizontal straightening mechanism comprises a first straightening wheel, a second straightening wheel and a first adjusting wheel, wherein the first straightening wheel and the second straightening wheel are arranged in a front-back staggered manner, and the first adjusting wheel is used for adjusting the distance between the first straightening wheel and the second straightening wheel;
the vertical straightening mechanism comprises an upper straightening wheel, a lower straightening wheel and a second adjusting wheel, wherein the upper straightening wheel and the lower straightening wheel are multiple and are arranged in a vertically staggered manner, and the second adjusting wheel is used for adjusting the distance between the upper straightening wheel and the lower straightening wheel;
the conveying mechanism comprises a plurality of conveying rollers and a third adjusting wheel which are vertically arranged in sequence, each conveying roller comprises an upper conveying roller and a lower conveying roller, and the third adjusting wheel is used for adjusting the distance between the upper conveying roller and the lower conveying roller;
the forming device comprises a forming mechanism, a first forming roller, a second forming roller and a guide pipe, wherein the forming pipe is vertical to the guide pipe, the first forming roller and the second forming roller are respectively arranged above and below the forming pipe, the projections of the first forming roller and the second forming roller on the horizontal plane are intersected to form a certain angle, and the first forming roller and the second forming roller are arranged in a staggered manner from front to back;
the cutting mechanism comprises an air cylinder and a cutting blade, the cutting blade is arranged at the far end of a piston rod of the air cylinder, and the cutting blade is used for cutting off a formed spring;
the horizontal straightening mechanism, the vertical straightening mechanism and the conveying mechanism are sequentially arranged on the rack, the guide pipe is horizontally arranged at the output end of the conveying mechanism, the forming pipe is arranged at the output end of the guide pipe, the cylinder is arranged on the outer side of the rack, and the cutting blade faces the output end of the forming pipe.
Further, be fixed with the connecting pipe on the cylinder, the connecting pipe distal end is fixed with the fixed block, spacing hole has on the fixed block, the axial has waist type hole on the connecting pipe, the piston cylinder of cylinder stretches in the connecting pipe, the piston rod distal end of cylinder is fixed with the dead lever, the dead lever with the piston rod looks vertical of cylinder, the dead lever is worn to establish in the waist type hole, it fixes to cut the blade on the dead lever.
Furthermore, a horizontally arranged mounting block is vertically fixed on the rack, and the far end of the connecting pipe is fixed on the mounting block.
The upper conveying roller is driven to rotate by the first motor, and the lower conveying roller is driven to rotate by the second motor.
Further, the device also comprises a controller, and the motor and the air cylinder are connected with the controller.
Further, the output end of the guide pipe is in an arc shape facing the forming pipe.
Further, the included angle between the first forming roller and the second forming roller is 60-70 degrees.
Because of the application of the technical scheme, compared with the prior art, the utility model has the following advantages:
the utility model discloses a spring manufacturing installation because the spring is through horizontal aligning mechanism and vertical aligning mechanism aligning, in conveying mechanism conveys to the stand pipe, comes out from the stand pipe, through first forming roll and the shaping of second forming roll, the winding is on the stand pipe, cuts fashioned spring by the cutting blade. The utility model provides high production efficiency and qualification rate have saved operating time.
Drawings
Some specific embodiments of the present invention will be described in detail hereinafter, by way of illustration and not by way of limitation, with reference to the accompanying drawings. The same reference numbers in the drawings identify the same or similar elements or components. Those skilled in the art will appreciate that the drawings are not necessarily drawn to scale. In the drawings:
fig. 1 is a schematic view of a spring manufacturing apparatus according to an embodiment of the present invention.
Wherein the reference numerals are as follows:
1. a frame; 2. a first straightening wheel; 3. a second straightening wheel; 5. a first regulating wheel; 6. an upper straightening wheel; 7. a lower straightening wheel; 8. a second regulating wheel; 9. an upper transfer roller; 10. a lower conveying roller; 11. a third regulating wheel; 12. forming a tube; 13. a first forming roll; 14. a second forming roll; 15. a guide tube; 16. a cylinder; 17. a fixed block; 18. a limiting hole; 19. a kidney-shaped hole; 20. a connecting pipe; 21. mounting blocks; 22. fixing the rod; 23. and (5) reinforcing steel bars.
Detailed Description
The technical solution of the present invention will be described clearly and completely with reference to the accompanying drawings, and obviously, the described embodiments are some, but not all embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Furthermore, the technical features mentioned in the different embodiments of the invention described below can be combined with each other as long as they do not conflict with each other.
A spring manufacturing apparatus shown in FIG. 1 includes a frame 1, a horizontal straightening mechanism, a vertical straightening mechanism, a conveying mechanism, a forming mechanism, and a cutting mechanism.
The horizontal straightening mechanism comprises a first straightening wheel 2, a second straightening wheel 3 and a first adjusting wheel 5, wherein the first straightening wheel 2 and the second straightening wheel 3 are arranged in a front-back staggered manner, and the first adjusting wheel 5 is used for adjusting the distance between the first straightening wheel 2 and the second straightening wheel 3; the vertical straightening mechanism comprises an upper straightening wheel 6, a lower straightening wheel 7 and a second adjusting wheel 8, wherein the upper straightening wheel 6 and the lower straightening wheel 7 are multiple and are arranged in a vertically staggered mode, and the second adjusting wheel 8 is used for adjusting the distance between the upper straightening wheel 6 and the lower straightening wheel 7; the conveying mechanism comprises a plurality of conveying rollers and a third adjusting wheel 11 which are vertically arranged in sequence, each conveying roller comprises an upper conveying roller 9 and a lower conveying roller 10, and the third adjusting wheel 11 is used for adjusting the distance between the upper conveying roller 9 and the lower conveying roller 10; the forming mechanism comprises a forming pipe 12, a first forming roller 13, a second forming roller 14 and a guide pipe 15, wherein the forming pipe 12 is vertical to the guide pipe 15, the first forming roller 13 and the second forming roller 14 are respectively arranged above and below the forming pipe 12, the projections of the first forming roller 13 and the second forming roller 14 on the horizontal plane are intersected to form a certain angle, the first forming roller 13 and the second forming roller 14 are arranged in a staggered mode from front to back, and the output end of the guide pipe 15 is in an arc shape facing the forming pipe 12; the first adjusting wheel 5 can adjust the gap between the first straightening wheel 2 and the second straightening wheel 3, the second adjusting wheel 8 can adjust the gap between the upper straightening wheel 6 and the lower straightening wheel 7, and the third adjusting wheel 11 can adjust the gap between the upper conveying roller 9 and the lower conveying roller 10, so that the embodiment can be suitable for manufacturing springs by reinforcing steel bars 23 with various thicknesses. First regulating wheel 5 horizontal connection is on first alignment wheel, and second regulating wheel 8 is vertical to be connected on last straightening wheel 6, and third regulating wheel 11 is vertical to be connected on last conveying roller 9.
The cutting mechanism comprises an air cylinder 16 and a cutting blade, the cutting blade is arranged at the far end of a piston rod of the air cylinder 16, and the cutting blade is used for cutting off a formed spring; the horizontal straightening mechanism, the vertical straightening mechanism, the conveying mechanism and the forming mechanism are sequentially arranged on the rack 1, the guide pipe 15 is horizontally arranged at the output end of the conveying mechanism, the forming pipe 12 is arranged at the output end of the guide pipe 15, the air cylinder 16 is arranged on the outer side of the rack 1, and the cutting blade faces towards the output end of the forming pipe 12.
A connecting pipe 20 is fixed on the cylinder 16, a fixing block 17 is fixed at the far end of the connecting pipe 20, a limiting hole 18 is formed in the fixing block 17, a waist-shaped hole 19 is axially formed in the connecting pipe 20, a piston cylinder of the cylinder 16 extends into the connecting pipe 20, a fixing rod 22 is fixed at the far end of a piston rod of the cylinder 16, the fixing rod 22 is perpendicular to the piston rod of the cylinder 16, the fixing rod 22 is arranged in the waist-shaped hole 19 in a penetrating mode, and the cutting blade is fixed on the fixing rod 22. A horizontally arranged mounting block 21 is vertically fixed on the frame 1, and the far end of the connecting pipe 20 is fixed on the mounting block 21. After the reinforcing steel bar 23 of this embodiment is bent and molded by the first molding roller 13 and the second molding roller 14, one end of the molding spring enters the limiting hole 18 and winds far, the piston rod of the cylinder 16 drives the fixing rod 22 to move in the waist-shaped hole 19, the fixing rod 22 drives the cutting blade, and the cutting blade extends out of the connecting pipe 20 to the position below the fixing block 17 to cut off the product spring. Wherein, the time for extending and contracting the piston rod of the air cylinder 16 once is the length of the cut spring.
The conveying device is characterized by further comprising a power mechanism and a controller, wherein the power mechanism comprises a first motor and a second motor, the first motor drives each upper conveying roller 9 to rotate, and the second motor drives each lower conveying roller 10 to rotate. The motor and cylinder 16 are connected to a controller. The included angle between the first forming roller 13 and the second forming roller 14 is 60-70 degrees, and the specific angle is determined according to the actual production condition.
When the steel bar straightening machine works, the steel bar 23 straightens the steel bar 23 through the space between the first straightening wheel 2 and the second straightening wheel 3 and the space between the upper straightening wheel 6 and the lower straightening wheel 7; and then into the guide tube 15; the material comes out of the guide pipe 15, is bent and deformed between the first forming roller 13 and the second forming roller 14 and is wound on the forming pipe 12; one end of the formed spring enters the limiting hole 18 and winds far; the piston rod of the cylinder 16 drives the fixed rod 22 to move in the waist-shaped hole 19, the fixed rod 22 drives the cutting blade, and the cutting blade extends out of the connecting pipe 20 to the position below the fixed block 17 to cut off the product spring.
The above embodiments are only for illustrating the technical concept and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and to implement the present invention, so as not to limit the protection scope of the present invention, and all equivalent changes or modifications made according to the spirit of the present invention should be covered by the protection scope of the present invention.
Claims (7)
1. A spring manufacturing apparatus, characterized by comprising:
a frame;
the horizontal straightening mechanism comprises a first straightening wheel, a second straightening wheel and a first adjusting wheel, wherein the first straightening wheel and the second straightening wheel are arranged in a front-back staggered manner, and the first adjusting wheel is used for adjusting the distance between the first straightening wheel and the second straightening wheel;
the vertical straightening mechanism comprises an upper straightening wheel, a lower straightening wheel and a second adjusting wheel, wherein the upper straightening wheel and the lower straightening wheel are multiple and are arranged in a vertically staggered manner, and the second adjusting wheel is used for adjusting the distance between the upper straightening wheel and the lower straightening wheel;
the conveying mechanism comprises a plurality of conveying rollers and a third adjusting wheel which are vertically arranged in sequence, each conveying roller comprises an upper conveying roller and a lower conveying roller, and the third adjusting wheel is used for adjusting the distance between the upper conveying roller and the lower conveying roller;
the forming mechanism comprises a forming pipe, a first forming roller, a second forming roller and a guide pipe, the forming pipe is perpendicular to the guide pipe, the first forming roller and the second forming roller are respectively arranged above and below the forming pipe, projections of the first forming roller and the second forming roller on a horizontal plane are intersected to form a certain angle, and the first forming roller and the second forming roller are arranged in a staggered mode from front to back;
the cutting mechanism comprises an air cylinder and a cutting blade, the cutting blade is arranged at the far end of a piston rod of the air cylinder, and the cutting blade is used for cutting off a formed spring;
the horizontal straightening mechanism, vertical straightening mechanism the transport mechanism with forming mechanism sets gradually in the frame, the stand pipe level sets up transport mechanism's output, the forming tube sets up the output of stand pipe, the cylinder sets up the outside of frame, cut the blade orientation the output of forming tube.
2. The spring manufacturing apparatus according to claim 1, wherein: the connecting pipe is fixed on the air cylinder, the far end of the connecting pipe is fixed with a fixing block, a limiting hole is formed in the fixing block, a waist-shaped hole is formed in the connecting pipe in the axial direction, a piston cylinder of the air cylinder extends into the connecting pipe, a fixing rod is fixed at the far end of a piston rod of the air cylinder, the fixing rod is perpendicular to the piston rod of the air cylinder, the fixing rod penetrates through the waist-shaped hole, and the cutting blade is fixed on the fixing rod.
3. The spring manufacturing apparatus according to claim 2, wherein: the rack is vertically fixed with a horizontally arranged mounting block, and the far end of the connecting pipe is fixed on the mounting block.
4. The spring manufacturing apparatus according to claim 1, wherein: the upper conveying roller is driven to rotate by the first motor, and the lower conveying roller is driven to rotate by the second motor.
5. The spring manufacturing apparatus according to claim 4, wherein: the motor and the cylinder are connected with the controller.
6. The spring manufacturing apparatus according to claim 1, wherein: the output end of the guide pipe is in an arc shape facing the forming pipe.
7. The spring manufacturing apparatus according to claim 1, wherein: the included angle between the first forming roller and the second forming roller is 60-70 degrees.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921075785.3U CN210231347U (en) | 2019-07-11 | 2019-07-11 | Spring manufacturing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921075785.3U CN210231347U (en) | 2019-07-11 | 2019-07-11 | Spring manufacturing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210231347U true CN210231347U (en) | 2020-04-03 |
Family
ID=69990772
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921075785.3U Expired - Fee Related CN210231347U (en) | 2019-07-11 | 2019-07-11 | Spring manufacturing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210231347U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111702111A (en) * | 2020-06-09 | 2020-09-25 | 杭州弹簧垫圈有限公司 | Anti-expansion ring spring washer punching device and using method thereof |
| CN113996728A (en) * | 2021-09-26 | 2022-02-01 | 广东省粤钢新材料科技有限公司 | Winding device for processing stainless steel spring wire |
-
2019
- 2019-07-11 CN CN201921075785.3U patent/CN210231347U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111702111A (en) * | 2020-06-09 | 2020-09-25 | 杭州弹簧垫圈有限公司 | Anti-expansion ring spring washer punching device and using method thereof |
| CN113996728A (en) * | 2021-09-26 | 2022-02-01 | 广东省粤钢新材料科技有限公司 | Winding device for processing stainless steel spring wire |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200403 Termination date: 20210711 |