CN210214234U - Automatic winding device for corrosion foil production - Google Patents
Automatic winding device for corrosion foil production Download PDFInfo
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- CN210214234U CN210214234U CN201920519946.7U CN201920519946U CN210214234U CN 210214234 U CN210214234 U CN 210214234U CN 201920519946 U CN201920519946 U CN 201920519946U CN 210214234 U CN210214234 U CN 210214234U
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Abstract
The utility model relates to a corrosion paper tinsel production technical field, more specifically relates to an automatic winding device for corroding production of paper tinsel. The winding device comprises a foil winding machine table, a winding roller is rotatably arranged on the foil winding machine table and is connected with a winding motor, and the winding motor drives the winding roller to rotate so as to wind incoming foils on the winding roller; the winding mechanism is used for moving a finished product aluminum foil roll from the foil winding machine table to the finished product placing table and comprises a shearing mechanism and a winding roller transferring mechanism, wherein the shearing mechanism is used for shearing the introduced foil; the shearing mechanism is arranged on one side of the foil which is transmitted into the foil receiving machine, and the winding roller transferring mechanism is used for disassembling the finished product aluminum foil roll from the foil receiving machine and transferring the finished product aluminum foil roll to the finished product placing table. The utility model realizes automatic foil cutting by arranging the shearing mechanism and the wind-up roll transferring mechanism, and moves the finished product aluminum foil coil to the finished product placing area; in the use process, the working efficiency is greatly improved, and the working intensity of production personnel is also reduced.
Description
Technical Field
The utility model relates to a corrosion paper tinsel production technical field, more specifically relates to an automatic winding device for corroding production of paper tinsel.
Background
In the prior art, the production line of the corrosion foil is semi-automatic basically, when a foil collecting machine finishes foil collecting work and a foil collecting roll needs to be replaced, the roll needs to be replaced manually, the wound foil is large in size and heavy, the roll is replaced only manually, the efficiency is low, and potential safety hazards exist.
SUMMERY OF THE UTILITY MODEL
The utility model discloses an overcome above-mentioned prior art at least a defect, provide an automatic winding device for corroding production of paper tinsel, can realize the automatic cutout foil piece back through setting up shearing mechanism and winding mechanism, remove finished product aluminium foil book from receiving the paper tinsel board to the finished product and place the platform, improved work efficiency.
In order to solve the technical problem, the utility model discloses a technical scheme is: an automatic winding device for producing etched foil comprises a foil winding machine table, a winding roller is rotatably arranged on the foil winding machine table and is connected with a winding motor, and the winding motor drives the winding roller to rotate so as to wind a transmitted foil on the winding roller; the winding mechanism is used for moving a finished product aluminum foil roll from the foil winding machine table to the finished product placing table and comprises a shearing mechanism and a winding roller transferring mechanism, wherein the shearing mechanism is used for shearing the introduced foil; the shearing mechanism is arranged on one side of the foil which is transmitted into the foil receiving machine, and the winding roller transferring mechanism is used for disassembling the finished product aluminum foil roll from the foil receiving machine and transferring the finished product aluminum foil roll to the finished product placing table.
The utility model discloses in, utilize receipts paper tinsel machine, the foil that will spread into from the production line is rolled up on the wind-up roll, the wind-up roll then needs to be changed to certain thickness to the foil book on the wind-up roll, when the foil on the wind-up roll reaches appointed thickness, start the procedure of changing the lap, it cliies to receive the wind-up roll on the paper tinsel board through wind-up roll transfer mechanism, wait for the aversion, then shear the mechanism and cut the foil, the wind-up roll transfer mechanism will receive the finished product aluminium foil book on the paper tinsel board and remove to the finished product and place the platform, accomplish the rolling.
Further, the shearing mechanism comprises a first shearing device, a second shearing device, a fourth air cylinder mechanism, a second squeezing roller and a second driving roller; the fourth cylinder mechanism is arranged between the foil collecting machine table and the second cylinder mechanism, the second extrusion roller is connected with a piston rod of the fourth cylinder mechanism, the second transmission roller is arranged right below the second extrusion roller, and the introduced foil is positioned between the second extrusion roller and the second transmission roller; the first shearing device is arranged on one side, close to the first cylinder mechanism, of the second extrusion roller, and the second shearing device is arranged on one side, close to the fourth cylinder mechanism, of the foil changing rotating roller. When shearing action is required, the fourth air cylinder mechanism drives the second extrusion roller to move downwards to be in contact with the second transmission roller, in the downward movement process, the introduced foil is located between the second extrusion roller and the second transmission roller and also moves downwards together, and after the second extrusion roller is in contact with the second transmission roller, the introduced foil is extruded between the second extrusion roller and the second transmission roller; at the moment, the first cutter acts to cut off the incoming foil close to one end of the second transmission roller, and the second cutter cuts off the foil close to one end of the to-be-replaced winding roller; the second extrusion roller and the second transmission roller are arranged, so that the effect of compressing the introduced foil is achieved, and the shearing action can be smoothly finished.
Further, wind-up roll transfer mechanism includes crane support, flexible davit, crane moving motor and davit flexible motor, crane support's one end be located receive the paper tinsel board directly over, the other end is located the finished product and places the platform directly over, flexible davit's one end slidable hang locate crane support on, move motor drive flexible davit through crane and move the crane and move along crane support round trip movement, the other end of flexible davit be equipped with the second fixture that is used for centre gripping wind-up roll, flexible motor of davit can drive flexible davit and do extension or contraction movement. The crane support can be supported by the support frame or directly mounted on a suspended ceiling in a workshop and can be mounted according to the actual condition of the workshop, the crane support is provided with a guide rail, the telescopic boom is mounted on the crane support, and the telescopic boom can be driven by a crane moving motor to move back and forth along the crane support, namely to move back and forth between one end of the finished product placing table and one end of the foil collecting machine table; after a rolling program is started, a shearer cuts off foil, a crane moving motor drives a telescopic suspension arm to move to be right above a foil collecting machine table, the suspension arm telescopic motor drives the telescopic suspension arm to do extension movement, namely, the telescopic suspension arm is extended, so that a second clamping mechanism on the telescopic suspension arm can clamp a finished product aluminum foil roll on the foil collecting machine table, after the extension movement is completed, the second clamping mechanism moves to clamp the finished product aluminum foil roll, then the suspension arm telescopic motor performs reverse rotation movement to drive the telescopic suspension arm to perform contraction movement until the finished product aluminum foil roll on the foil collecting machine table is separated from the foil collecting machine table, then the crane moving motor performs reverse rotation movement to drive the telescopic suspension arm to move from one end of the foil collecting machine table to one end of a finished product placing table, when the crane moving to be right above the finished product placing table, the suspension arm telescopic motor drives the telescopic suspension arm to perform extension movement again until the finished product aluminum foil, then the second clamping mechanism is loosened, and the telescopic boom is driven by the boom telescopic motor to do contraction movement, so that the telescopic boom returns to the initial position.
The double-sided adhesive tape winding machine further comprises a fifth air cylinder mechanism, a sixth air cylinder mechanism, a double-sided adhesive tape pasting roller and a third extrusion roller, wherein the double-sided adhesive tape pasting roller is connected with a piston rod of the fifth air cylinder mechanism, and the fifth air cylinder mechanism can drive the double-sided adhesive tape pasting roller to move towards the winding roller on the foil winding machine table so that the double-sided adhesive tape is pasted on the surface of a foil on the winding roller; the sixth air cylinder mechanism is arranged below a part where the incoming foil and a winding roller on the foil winding machine platform start to be attached, the third extrusion roller is connected with a piston rod of the sixth air cylinder mechanism, and the sixth air cylinder mechanism can drive the third extrusion roller to move to the part where the incoming foil and the winding pipe start to be attached, so that the incoming foil can be tightly attached to the winding roller. The foil winding machine is characterized in that a sixth air cylinder mechanism and a third extrusion roller are arranged at the position where the incoming foil and an aluminum foil coil on the foil winding machine table are attached, when the foil winding machine moves to wind the foil onto the winding roller, the sixth air cylinder mechanism drives the third extrusion roller to always press the position where the foil and the aluminum foil coil are attached, the foil can be tightly wound on the winding roller, when the foil on the winding roller is wound to a certain thickness and is ready to be wound, the fifth air cylinder mechanism drives the double-sided adhesive tape pasting roller to move towards the direction of the aluminum foil coil, so that the double-sided adhesive tape pasting roller is in contact with the foil on the aluminum foil coil, the double-sided adhesive tape is pasted on the foil, and after the foil is cut, the disconnected foil is tightly wound on the winding roller through the double-sided adhesive tape, and therefore the finished aluminum foil coil can be prevented from being loosened due to movement and transportation.
Further, a first bracket for mounting the winding roller is arranged on the foil winding machine table, a mounting groove is formed in the first bracket, and rotating shafts at two ends of the winding roller are respectively placed on the mounting groove of the first bracket; and a limit switch is also arranged at the mounting groove. Rotating shafts at two ends of the winding roller are respectively installed in the installation grooves of the first bracket, and the winding roller is driven to rotate by a winding motor; the limit switch is arranged at the mounting groove and connected with the second clamping mechanism or connected with the boom telescopic motor, when the boom telescopic motor drives the telescopic boom to do extension movement, the second clamping mechanism is slowly close to the winding roller, when the boom telescopic boom moves to the limit switch, the limit switch is triggered to stop the movement of the boom telescopic motor, the second clamping mechanism acts, the second clamping mechanism clamps the rotating shafts at the two ends of the winding roller, after the clamping action is completed, the boom telescopic motor operates again, and the telescopic boom is driven to do contraction movement.
Further, the second clamping part is a clamping jaw. If the second clamping mechanism selects the clamping jaw, when the telescopic boom moves to the position of the winding roller, the clamping jaw is opened, and then the rotating shaft of the winding roller is clamped.
Furthermore, a recovery box for recovering the broken foils is arranged right below the cutter. When the foil is sheared by the shearing device, the broken foil is easy to appear, and the recovery box is arranged under the shearing device, so that the broken foil can fall into the recovery box, and the recovery and the utilization are convenient.
Compared with the prior art, the beneficial effects are: the utility model provides an automatic winding device for corrosion foil production, which realizes automatic foil cutting by arranging a shearing mechanism and a wind-up roll transferring mechanism, and moves a finished product aluminum foil roll to a finished product placing area; in the use process, the working efficiency is greatly improved, and the working intensity of production personnel is also reduced.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is the schematic view of the start action of the wind-up roll access mechanism in the embodiment of the present invention.
Fig. 3 is the schematic view of the operation structure of the take-up roll joining mechanism in the embodiment of the present invention in which the finished aluminum foil roll is removed.
Fig. 4 is the schematic view of the structure for starting the operation of the wind-up roll mounting mechanism in the embodiment of the present invention.
Fig. 5 is the utility model discloses in the embodiment wind-up roll shifts mechanism structure sketch map.
Fig. 6 is the utility model discloses in the embodiment wind-up roll transfer mechanism shifts wind-up roll sketch map.
Fig. 7 is a schematic diagram of a control relationship structure in an embodiment of the present invention.
Detailed Description
The drawings are for illustrative purposes only and are not to be construed as limiting the invention; for the purpose of better illustrating the embodiments, certain features of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted. The positional relationships depicted in the drawings are for illustrative purposes only and are not to be construed as limiting the invention.
As shown in fig. 1, a fully automatic foil changing and winding device for a corrosion foil production line includes a foil collecting machine 101, a winding roller rotatably disposed on the foil collecting machine 101, a winding motor 102 connected to the winding roller, the winding motor 102 driving the winding roller to rotate and wind a foil 100 on the winding roller, a winding changing mechanism for mounting the winding roller on the foil collecting machine 101, and a winding mechanism for moving a finished aluminum foil 110 from the foil collecting machine 101 to a finished product placing table, wherein the winding changing mechanism includes a winding roller transmitting mechanism, a winding roller access mechanism and a winding roller mounting mechanism, the winding roller transmitting mechanism transmits the winding roller to the winding roller access mechanism, the winding roller access mechanism connects the winding roller with the foil to wind the foil on the winding roller, and the winding roller mounting mechanism mounts the winding roller on which the foil is already wound on the foil collecting machine 101; the winding mechanism comprises a shearing mechanism and a winding roller transferring mechanism for shearing the introduced foil 100; the shearing mechanism is arranged at one side of the foil which is transmitted into the foil receiving machine 101, and the winding roller transferring mechanism is used for detaching the finished product aluminum foil roll 110 from the foil receiving machine and transferring the finished product aluminum foil roll onto the finished product placing table.
In the utility model, a foil collecting machine is utilized to roll the foil 100 introduced from the production line on a winding roller, when the foil on the winding roller is wound to a certain thickness, the winding roller needs to be replaced, in the scheme, the winding and the winding are almost simultaneously carried out, when the winding procedure is started, a winding roller transmission mechanism transmits the winding roller to a winding roller access mechanism, the winding roller access mechanism moves the winding roller to a region to be replaced, meanwhile, the winding mechanism enters a state to be replaced, the winding roller on a foil collecting machine platform 101 is clamped through a winding roller transfer mechanism to wait for the displacement, the winding and the winding actions of the winding are ready to be replaced at the moment, then a shearing mechanism shears the foil, the winding roller transfer mechanism moves the finished product aluminum foil roll 110 on the foil collecting machine platform 101 to a finished product placing platform, the winding roller access mechanism acts while shearing the foil, the winding roller to be replaced is driven to rotate, so that the introduced foil 100 is wound on the winding roller to be replaced, after the incoming foil 100 is wound on the to-be-replaced winding roller for several circles, the winding roller mounting mechanism clamps the to-be-replaced winding roller, then the to-be-replaced winding roller is mounted on the foil collecting machine 101, after the to-be-replaced winding roller is mounted on the foil collecting machine 101, the winding motor 102 drives the winding roller to rotate, continuous foil winding is achieved, and at the moment, one winding and winding replacing action is completed.
As shown in fig. 1 to 3, the wind-up roll transfer mechanism includes a wind-up roll placing table 111, a wind-up roll transmission guide rail 113, and a wind-up roll transfer motor 112, the wind-up roll placing table 111 is disposed right below the introduced foil 100, the wind-up roll transmission guide rail 113 is disposed on the wind-up roll placing table 111, one end of the wind-up roll transmission guide rail 113 is connected to the wind-up roll transfer motor 112, and the wind-up roll 114 to be replaced is placed on the wind-up roll transmission guide rail 113. The to-be-replaced winding roller 114 is placed on the winding roller placing table 111, the winding roller transmission guide rail 113 is also mounted on the winding roller placing table 111, the to-be-replaced winding roller 114 is connected with the winding roller transmission guide rail 113, the winding roller transmission motor 112 drives the winding roller transmission guide rail 113 to move, and therefore the to-be-replaced winding roller is driven to move, and the winding roller transmission mechanism mainly moves the to-be-replaced winding roller to the winding roller access mechanism, namely the piston rod of the first air cylinder mechanism 121.
Wherein, the surface of the winding roller 114 to be replaced is provided with back glue; the winding roller access mechanism comprises a first air cylinder mechanism 121, a second air cylinder mechanism 122 and a foil replacing rotating roller 123, the first air cylinder mechanism 121 is arranged on one side, close to the foil collecting machine table 101, of the winding roller placing table 111, the winding roller transmission guide rail 113 is driven to move through the winding roller transmission motor 112 so as to transmit the winding roller 114 to be replaced to a piston rod of the first air cylinder mechanism 121, the second air cylinder mechanism 122 is arranged right above the first air cylinder mechanism 121, the foil replacing rotating roller 123 is connected with the piston rod of the second air cylinder mechanism 122, the introduced foil 100 is located between the foil collecting rotating roller and the first air cylinder mechanism 121, and the first air cylinder mechanism 121 can drive the winding roller 114 to be replaced to move up and down. The end of the piston rod of the first cylinder mechanism 121 is provided with a second bracket for supporting the rotating shafts at the two ends of the wind-up roll, the middle of the second bracket is provided with a groove, and the rotating shafts at the two ends of the wind-up roll are placed in the groove of the second bracket. A second bracket for supporting the winding roller is arranged at the end part of the piston rod of the first cylinder mechanism 121, when the winding roller conveying mechanism pushes the winding roller to be changed to the direction of the first cylinder mechanism 121, the winding roller to be changed falls onto the second bracket, and the turnover of the two ends of the winding roller falls into the groove; after the first cylinder mechanism 121 drives the to-be-replaced winding roller to move upwards to contact with the foil, the to-be-replaced winding roller 123 rotates to drive the to-be-replaced winding roller to rotate, so that the to-be-replaced winding roller can rotate relative to the bracket, namely, the to-be-replaced winding roller is rotatably connected with the second bracket.
After the to-be-replaced winding roller is pushed to the second bracket, the first air cylinder mechanism 121 moves to push the to-be-replaced winding roller to move upwards, the to-be-replaced winding roller moves to the lower part of the introduced foil piece 100 and contacts with the foil piece, the second air cylinder mechanism 122 pushes the foil-replaced rotating roller 123 to move downwards, the to-be-replaced winding roller moves to the upper part of the introduced foil piece 100 and contacts with the foil piece, namely the introduced foil piece 100 is squeezed between the foil-replaced rotating roller 123 and the to-be-replaced winding roller, after the foil piece is sheared by the shearing mechanism, the foil-replaced rotating roller 123 rotates while driving the to-be-replaced winding roller to rotate due to the fact that the foil piece is contacted with the to-be-replaced winding roller, and the introduced foil piece 100 is wound on the to-be-replaced winding roller due to.
In addition, a third air cylinder mechanism 103 is arranged on one side of the second air cylinder mechanism 122 far away from the foil collecting machine platform 101, a first extrusion roller 104 is connected with a piston rod of the third air cylinder mechanism 103, a first driving roller 105 is arranged right below the first extrusion roller 104, and the introduced foil 100 is connected with the first driving roller 105 and is positioned between the first power transmission roller and the first extrusion roller 104. The first extrusion roller 104 and the first driving roller 105 are arranged in the foil feeding direction, the fed foil 100 is positioned on the first driving roller 105, the first driving roller 105 plays a role in transmission, the first driving roller 105 rotates to drive the fed foil 100 to move towards the foil receiving machine 101, after a roll changing procedure is started, the third air cylinder drives the first extrusion roller 104 to move downwards until the first extrusion roller 105 is contacted, the fed foil 100 is pressed between the first extrusion roller 104 and the first driving roller 105, when the foil changing rotating roller 123 rotates to drive the to-be-changed winding roller to start to wind the foil, due to the existence of the first extrusion roller 104 and the first driving roller 105, the foil positioned between the foil changing rotating roller 123 and the first extrusion roller 104 can be ensured to be always kept in a flat state, one end is wound on the to-be-changed winding roller, the other end is pressed by the first extrusion roller 104 and the first driving roller 105, and thus the foil can be conveniently wound on the to-be-changed winding roller, and can effectively ensure that the foil can be tightly wound on the winding roller to be replaced.
As shown in fig. 4, the winding roller mounting mechanism includes a winding roller moving guide roller 142 and a winding roller moving motor 141, the winding roller moving guide roller 142 and the winding roller moving motor 141 are disposed on the foil collecting machine 101, one end of the winding roller moving guide roller 142 is connected to the winding roller moving motor 141, the other end of the winding roller moving guide roller 142 is provided with a first clamping mechanism for clamping the finished aluminum foil roll 110, and the winding roller moving motor 141 can drive the winding roller moving guide roller 142 to mount the winding roller with the foil on the foil collecting machine 101. When the to-be-replaced winding roller needs to be installed on the foil collecting machine table 101, the winding roller moving motor 141 firstly drives the winding roller moving guide roller 142 to move towards the to-be-replaced winding roller, when the to-be-replaced winding roller is moved to the position of the to-be-replaced winding roller, the first clamping mechanism acts to clamp the to-be-replaced winding roller, then the winding roller moving motor 141 reverses to drive the winding roller moving guide roller 142 to move in the opposite direction, the to-be-replaced winding roller is moved to the foil collecting machine table 101 and is installed on the foil collecting machine, after the to-be-replaced winding roller is placed, the first clamping mechanism is released, and the winding roller moving motor 141 drives the winding roller moving guide roller 142 to return to the initial position.
As shown in fig. 2, the shearing mechanism includes a first shear 135, a second shear 136, a fourth cylinder mechanism 131, a second pressing roller 132, and a second driving roller 133; the fourth cylinder mechanism 131 is arranged between the foil collecting machine platform 101 and the second cylinder mechanism 122, the second extrusion roller 132 is connected with a piston rod of the fourth cylinder mechanism 131, the second driving roller 133 is arranged right below the second extrusion roller 132, and the introduced foil 100 is positioned between the second extrusion roller 132 and the second driving roller 133; the first cutter 135 is provided on the side of the second pressing roller 132 close to the first cylinder mechanism 121, and the second cutter 136 is provided on the side of the foil changing rotating roller 123 close to the fourth cylinder mechanism 131. When a shearing action is required, the fourth air cylinder mechanism 131 drives the second pressing roller 132 to move downwards to be in contact with the second driving roller 133, in the process of moving downwards, the incoming foil 100 also moves downwards together because the incoming foil 100 is positioned between the second pressing roller 132 and the second driving roller 133, and after the second pressing roller 132 is in contact with the second driving roller 133, the incoming foil 100 is pressed between the second pressing roller 132 and the second driving roller 133; at this time, the first cutter 135 operates to cut off the incoming foil 100 at the end close to the second driving roller 133, and the second cutter 136 cuts off the foil at the end close to the roll to be replaced; the second pressing roll 132 and the second driving roll 133 are provided to play a role of compressing the introduced foil 100, thereby ensuring that the shearing action can be smoothly completed.
As shown in fig. 5, the wind-up roll transfer mechanism includes a crane support 151, a telescopic boom 153, a crane moving motor 152 and a boom telescopic motor 154, one end of the crane support 151 is located directly above the foil reeling machine 101, the other end is located directly above the finished product placing table, one end of the telescopic boom 153 is slidably suspended on the crane support 151, the crane moving motor 152 drives the telescopic boom 153 to move back and forth along the crane support 151, the other end of the telescopic boom 153 is provided with a second clamping mechanism for clamping the wind-up roll, and the boom telescopic motor 154 can drive the telescopic boom 153 to extend or retract. The crane bracket 151 can be supported by a support frame or directly mounted on a suspended ceiling in a workshop and can be mounted according to the actual condition of the workshop, a guide rail is arranged on the crane bracket 151, the telescopic boom 153 is mounted on the crane bracket 151, and the telescopic boom 153 can be driven by the crane moving motor 152 to move back and forth along the crane bracket 151, namely to move back and forth between one end of the finished product placing table and one end of the foil recovery machine table 101; after the foil is cut off by the first cutter 135, the crane moving motor 152 drives the telescopic boom 153 to move to a position right above the foil receiving machine 101, the boom telescopic motor 154 drives the telescopic boom 153 to perform an extension movement, that is, the telescopic boom 153 is extended, so that the second clamping mechanism on the telescopic boom 153 can clamp the finished aluminum foil roll 110 on the foil receiving machine 101, after the extension movement is completed, the second clamping mechanism moves to clamp the finished aluminum foil roll 110, then the boom telescopic motor 154 performs a reverse rotation movement to drive the telescopic boom 153 to perform a contraction movement until the finished aluminum foil roll 110 on the foil receiving machine 101 is separated from the foil receiving machine 101, then the crane moving motor 152 performs a reverse rotation movement to drive the telescopic boom 153 to move from one end of the foil receiving machine 101 to one end of the finished product placing table, and when the crane moving to a position right above the finished product placing table, the boom telescopic boom 154 again drives the telescopic boom 153 to perform an extension movement, until the finished aluminum foil roll 110 is placed on the finished product placing table, then the second clamping mechanism is released, and the boom extension motor 154 drives the extension boom 153 to make a contraction movement, so that the extension boom 153 returns to the initial position.
In addition, the double-sided adhesive tape winding machine further comprises a fifth air cylinder mechanism 106, a sixth air cylinder mechanism 108, a double-sided adhesive tape pasting roller 107 and a third extrusion roller 109, the double-sided adhesive tape pasting roller 107 is connected with a piston rod of the fifth air cylinder mechanism 106, and the fifth air cylinder mechanism 106 can drive the double-sided adhesive tape pasting roller 107 to move towards the winding roller direction on the foil winding machine table 101 so that double-sided adhesive tape can be pasted on the foil surface on the winding roller; the sixth air cylinder mechanism 108 is arranged below a position where the incoming foil and a winding roller on the foil winding machine 101 start to be attached, the third extrusion roller 109 is connected with a piston rod of the sixth air cylinder mechanism 108, and the sixth air cylinder mechanism 108 can drive the third extrusion roller 109 to move to the position where the incoming foil 100 and a winding pipe start to be attached, so that the incoming foil 100 can be closely attached to the winding roller. The sixth air cylinder mechanism 108 and the third extrusion roller 109 are arranged at the position where the incoming foil 100 and the aluminum foil roll on the foil collecting machine table 101 start to be attached, when the foil collecting machine starts to move to roll the foil onto the winding roller, the sixth air cylinder mechanism 108 drives the third extrusion roller 109 to always press the position where the foil and the aluminum foil roll start to be attached, so that the foil can be tightly rolled on the winding roller, when the foil on the winding roller is rolled to a certain thickness and is ready to be rolled, the fifth air cylinder mechanism 106 drives the double-sided adhesive pasting roller 107 to move towards the aluminum foil roll direction, so that the double-sided adhesive pasting roller 107 is in contact with the foil on the aluminum foil roll, and the double-sided adhesive is pasted on the foil, therefore, after the foil is cut, the disconnected foil is tightly rolled on the winding roller through the double-sided adhesive, and therefore, the finished aluminum foil roll 110 cannot be loosened due to moving and transporting.
As shown in fig. 5 and 6, a first bracket 1011 for mounting a wind-up roll is arranged on the foil reeling machine 101, a mounting groove is arranged on the first bracket 1011, and rotating shafts at two ends of the wind-up roll are respectively placed on the mounting groove of the first bracket 1011; and a limit switch 155 is also arranged at the mounting groove. Rotating shafts at two ends of the winding roller are respectively installed in installation grooves of the first bracket 1011, and the winding roller is driven to rotate by the winding motor 102; a limit switch 155 is arranged at the mounting groove, the limit switch 155 is connected with the second clamping mechanism or the boom telescopic motor 154, when the boom telescopic motor 154 drives the telescopic boom 153 to do extension movement, the second clamping mechanism slowly approaches the wind-up roll, when the boom telescopic motor 154 moves to the limit switch 155, the limit switch 155 is triggered, the boom telescopic motor 154 stops moving, the second clamping mechanism acts, the second clamping mechanism clamps the rotating shafts at the two ends of the wind-up roll, after the clamping action is finished, the boom telescopic motor 154 operates again, and the telescopic boom 153 is driven to do contraction movement.
In some embodiments, the second clamp is a jaw. If the second clamping mechanism selects the clamping jaw, when the telescopic boom 153 moves to the position of the winding roller, the clamping jaw is opened, and then the rotating shaft of the winding roller is clamped.
In some embodiments, a recovery box 134 for recovering the crushed foils is further provided just below the first cutter 135. When the first cutter 135 cuts the foil, broken foil is easy to appear, and the recovery box 134 is arranged under the first cutter 135, so that the broken foil can fall into the recovery box 134, and the recovery and the utilization are convenient.
In this embodiment, as shown in fig. 7, the operation of each mechanism is controlled by the PLC main controller, and the first cylinder mechanism 121, the second cylinder mechanism 122, the third cylinder mechanism 103, the fourth cylinder mechanism 131, the fifth cylinder mechanism 106 and the sixth cylinder mechanism 108 are electrically connected with the PLC main controller; the winding roller transmission motor, the rotary encoder of the foil changing rotary roller 123, the winding motor 102, the first cutter 135, the winding roller moving motor 141, the crane moving motor 152 and the boom stretching motor 154 are also electrically connected with the PLC main controller, the camera 156 is electrically connected with the PLC main controller through a screen controller, the remote monitoring console is also electrically connected with the PLC main controller, and the server is electrically connected with the remote control console; the limit switch 155 is also electrically connected with the PLC main control; the PLC main controller is provided with a roll changing and winding button, as long as the button is started, a roll changing and winding program is started, and the winding mechanism and the roll changing mechanism work according to the setting of the program, so that roll changing and winding actions are completed.
As shown in fig. 1 to 4, the specific implementation process is as follows:
1. when the thickness of the foil rolled by the winding roller on the foil winding machine 101 reaches a set value, an operator clicks a reel changing and winding button to start a winding and reel changing program;
2. the winding motor 102 stops running, the fifth cylinder mechanism 106 starts running, the double-sided adhesive pasting mechanism is driven to move towards the winding roller, the double-sided adhesive is pasted on the surface of the foil on the winding roller, at the moment, the fourth cylinder mechanism 131 moves until the second driving roller 133 is in contact with the second driving roller 133, the foil is extruded between the first driving roller and the second driving roller, then the first shearing device 135 is started to shear the foil, and after the foil is sheared, the winding motor 102 runs, so that the cut foil can be pasted on the double-sided adhesive; the cutting distance, the position for sticking the double-sided adhesive tape and the running time of the winding motor 102 after cutting need to be calculated in advance, and the foil can be stuck to the position of the double-sided adhesive tape after being cut by PLC calculation; after the foil which is completely cut off is wound on the winding roll, as shown in fig. 5 and 6, the crane moves the motor 152 to move the telescopic boom 153 to a position right above the foil winding machine 101, then the boom telescopic motor 154 moves to drive the telescopic boom 153 to perform extension movement, when the distance of extension of the telescopic boom 153 triggers the limit switch 155, the second clamping mechanism moves to clamp the rotating shafts at two ends of the finished product aluminum foil roll 110 through the second clamping mechanism, after clamping, the boom telescopic motor 154 is started again to drive the telescopic boom 153 to perform contraction movement, after the finished product aluminum foil roll 110 is far away from the foil winding machine 101, the crane moves the motor 152 to drive the telescopic boom 153 to move, and thus the finished product aluminum foil roll 110 is placed on the finished product placing table;
3. when the winding roller transfer mechanism operates, the winding roller access mechanism also starts to operate, the winding roller transmission motor is started, the winding roller to be replaced is pushed to the second bracket of the first cylinder mechanism 121, then the winding roller transmission motor stops operating, the first cylinder mechanism 121 starts to operate, and the first cylinder mechanism 121 drives the winding roller to be replaced to move upwards until the winding roller to be replaced is in contact with the incoming foil 100, but the winding roller is not in contact with the incoming foil 100; then the third air cylinder mechanism 103 operates, moves downwards to contact with the first extrusion roller 104, then the second air cylinder mechanism 122 moves to drive the foil changing rotating roller 123 to contact with the to-be-changed winding roller, the foil changing rotating roller 123 starts to operate, the to-be-changed winding roller is driven to rotate while the foil changing rotating roller 123 rotates, so that the foil is wound on the to-be-changed winding roller, at this time, the finished aluminum foil roll 110 is transferred from the foil receiving machine 101, then the winding roller moving motor 141 operates to drive the winding roller moving guide roller 142 to move in the direction of the to-be-changed winding roller until the rotating shafts at two ends of the to-be-changed winding are clamped by the first clamping mechanism, the winding roller moving motor 141 operates reversely, and the to-be-changed winding roller is mounted on the foil receiving machine 101;
4. in order to ensure that the production line does not stop producing the foils in the coil changing process, when the coil changing and winding actions are carried out, the introduced foils 100 are firstly stored in the buffer device, after the coil changing and winding actions are finished, namely the to-be-changed winding roller is installed on the foil collecting machine table 101, the foil collecting motor is firstly rapidly operated until all the foils in the buffer device are wound on the winding roller, and the normal operation speed is recovered, namely the foil is ensured to be exactly wound on the winding roller at the rotation speed and is matched with the speed of the introduced foils.
It is obvious that the above embodiments of the present invention are only examples for clearly illustrating the present invention, and are not limitations to the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.
Claims (7)
1. An automatic winding device for corrosion foil production comprises a foil winding machine table (101), a winding roller is rotatably arranged on the foil winding machine table (101), a winding motor (102) is connected with the winding roller, and the winding motor (102) drives the winding roller to rotate so as to wind a transmitted foil (100) on the winding roller; the device is characterized by further comprising a winding mechanism used for moving a finished product aluminum foil roll (110) from a foil collecting machine table (101) to a finished product placing table, wherein the winding mechanism comprises a shearing mechanism used for shearing an incoming foil sheet (100) and a winding roller transferring mechanism; the shearing mechanism is arranged on one side of the foil which is transmitted into the foil receiving machine (101), and the winding roller transfer mechanism is used for disassembling a finished product aluminum foil roll (110) from the foil receiving machine and transferring the finished product aluminum foil roll to a finished product placing table.
2. The automatic winding device for etched foil production according to claim 1, wherein said shearing mechanism comprises a first cutter (135), a second cutter (136), a fourth cylinder mechanism (131), a second pressing roller (132), and a second driving roller (133); the fourth air cylinder mechanism (131) is arranged between the foil collecting machine table (101) and the second air cylinder mechanism, the second extrusion roller (132) is connected with a piston rod of the fourth air cylinder mechanism (131), the second transmission roller (133) is arranged right below the second extrusion roller (132), and the introduced foil (100) is positioned between the second extrusion roller (132) and the second transmission roller (133); the first cutter (135) is arranged on one side, close to the first air cylinder mechanism, of the second extrusion roller (132), and the second cutter (136) is arranged on one side, close to the fourth air cylinder mechanism (131), of the foil changing rotating roller.
3. The automatic winding device for the production of the etched foil as claimed in claim 2, wherein the winding roller transfer mechanism comprises a crane bracket (151), a telescopic boom (153), a crane moving motor (152) and a boom telescopic motor (154), one end of the crane bracket (151) is located right above the foil collecting machine platform (101), the other end of the crane bracket is located right above the finished product placing platform, one end of the telescopic boom (153) is slidably hung on the crane bracket (151), the telescopic boom (153) is driven by the crane moving motor (152) to move back and forth along the crane bracket (151), the other end of the telescopic boom (153) is provided with a second clamping mechanism for clamping the winding roller, and the boom telescopic motor (154) can drive the telescopic boom (153) to extend or retract.
4. The automatic winding device for the production of the corrosion foil according to claim 3, further comprising a fifth air cylinder mechanism (106), a sixth air cylinder mechanism (108), a double-sided adhesive tape pasting roller (107) and a third extrusion roller (109), wherein the double-sided adhesive tape pasting roller (107) is connected with a piston rod of the fifth air cylinder mechanism (106), and the fifth air cylinder mechanism (106) can drive the double-sided adhesive tape pasting roller (107) to move towards the winding roller on the foil winding machine table (101) so that the double-sided adhesive tape is pasted on the foil surface on the winding roller; the sixth air cylinder mechanism (108) is arranged below a place where the incoming foil and a winding roller on the foil collecting machine table (101) begin to be attached, the third extrusion roller (109) is connected with a piston rod of the sixth air cylinder mechanism (108), and the sixth air cylinder mechanism (108) can drive the third extrusion roller (109) to move to the place where the incoming foil (100) and the winding pipe begin to be attached, so that the incoming foil (100) can be closely attached to the winding roller.
5. The automatic winding device for producing the etched foil as claimed in claim 4, wherein a first bracket (1011) for mounting the winding roller is arranged on the foil winding machine table (101), a mounting groove is arranged on the first bracket (1011), and rotating shafts at two ends of the winding roller are respectively placed on the mounting groove of the first bracket (1011); and a limit switch (155) is also arranged at the mounting groove.
6. An automatic winding device for etched foil production according to claim 4, characterised in that said second gripping means are jaws or hooks.
7. An automatic winding device for etched foil production according to claim 4, characterized in that a recovery box (134) for recovering the scrap foil is further provided directly below the cutter.
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CN201920519946.7U CN210214234U (en) | 2019-04-16 | 2019-04-16 | Automatic winding device for corrosion foil production |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112123726A (en) * | 2020-08-27 | 2020-12-25 | 浙江嘉丽包装科技有限公司 | Production line of PET plastic steel belt |
CN115127887A (en) * | 2022-06-28 | 2022-09-30 | 乳源东阳光机械有限公司 | Automatic inspection and detection monitoring system for corroded formed foil |
-
2019
- 2019-04-16 CN CN201920519946.7U patent/CN210214234U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112123726A (en) * | 2020-08-27 | 2020-12-25 | 浙江嘉丽包装科技有限公司 | Production line of PET plastic steel belt |
CN115127887A (en) * | 2022-06-28 | 2022-09-30 | 乳源东阳光机械有限公司 | Automatic inspection and detection monitoring system for corroded formed foil |
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