CN210193236U - Large-scale machinery cooperation hoist and mount data early warning device - Google Patents
Large-scale machinery cooperation hoist and mount data early warning device Download PDFInfo
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- CN210193236U CN210193236U CN201921206620.5U CN201921206620U CN210193236U CN 210193236 U CN210193236 U CN 210193236U CN 201921206620 U CN201921206620 U CN 201921206620U CN 210193236 U CN210193236 U CN 210193236U
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Abstract
The utility model discloses a large-scale machinery cooperation hoist and mount data early warning device, including external environment detection sensor, torque sensor, range sensor, camera, singlechip, display module, early warning value preset module, memory, wireless transmission module, mobile client and alarm module; the camera and the sensor are respectively connected with the single chip microcomputer, the single chip microcomputer is connected with the display module, the early warning value presetting module, the memory and the alarm module are respectively connected with the single chip microcomputer, the alarm module is connected with the display module, and the mobile client is connected with the single chip microcomputer through the wireless transmission module; the camera and the sensor collect data, the early warning value presetting module sets an early warning value, the single chip microcomputer sorts the collected data and compares the data with the early warning value, when the data exceed the early warning value, an alarm signal is sent and an alarm message is displayed, and all information is stored in the memory and sent to the mobile client. The utility model discloses can reduce the loss of enterprise through the security to the cooperative hoist and mount of the data-based lifting machinery of each influence factor.
Description
Technical Field
The utility model relates to a large-scale machinery cooperation hoist and mount data early warning device.
Background
In the hoisting construction of the reinforcement cage at the present stage, the construction of the reinforcement cage with large volume and heavy weight or concrete hoisting is often related, especially the construction of an underground continuous wall, the weight and the volume of the reinforcement cage are too large, a single truck crane and a single crawler crane cannot meet the construction requirements, two cranes must be adopted for matching hoisting, but the hoisting safety problem of two machines in the matching process is controlled by two drivers according to experience, and the digitization cannot be realized.
In the hoisting process, various indexes cannot be digitalized, so that great hidden danger exists for hoisting safety, and the severe consequences are caused by the overturning of two machines under the conditions that the stress concentration of a single machine exceeds a limit value or the axle center deviates and exceeds the limit value. In addition, the requirements for hoisting objects may be inconsistent, if a mechanical cooperation beam is adopted, the balance of the beam body needs to be ensured, the operation is carried out by the personal feeling of a commander, and the safety and the quality of construction cannot be mastered.
Disclosure of Invention
The utility model provides a technical problem provide a large-scale machinery cooperation hoist and mount data early warning device.
The technical scheme of the utility model is that: a large-scale machinery cooperates the hoist and mount the early warning device of the data, used in the hoist and mount operation of the multiple loop wheel machines, including exterior environment detection sensor set up on every loop wheel machine stander, moment sensor and range finding sensor set up on every loop wheel machine lifting hook, camera set up in the anterior part of operating room of every loop wheel machine, also include the one-chip computer, display module, early warning value preset module, memorizer, wireless transmission module, mobile client and alarm module, the said exterior environment detection sensor includes the sensor of sensing of the weather, wind speed sensor and temperature sensor; each camera and each sensor are respectively connected with the single chip microcomputer, the single chip microcomputer is connected with the display module, the early warning value presetting module, the memory and the alarm module are respectively connected with the single chip microcomputer, the alarm module is connected with the display module, and the mobile client is connected with the single chip microcomputer through the wireless transmission module; the system comprises a plurality of cranes, a camera and a plurality of sensors, wherein the cameras and the sensors are arranged on each crane and used for respectively acquiring weather, wind speed, temperature, stress value, hoisting distance and image information data and sending the data to a single chip microcomputer, an early warning value presetting module is used for respectively setting the maximum wind speed value born by each crane in the operation process and the stress limit value of each crane hook, the single chip microcomputer is used for sorting the data of each crane and respectively displaying the sorted data of each crane through a display module, meanwhile, the wind speed and the stress value of each crane are respectively compared with the corresponding early warning values preset by the early warning value presetting module, the set early warning values and the comparison results are displayed through the display module, when the acquired data exceed the early warning values, the single chip microcomputer sends warning signals to the alarm module and displays warning messages through the display module, and the single chip microcomputer sends the acquired data information to the alarm module, The early warning value information, the comparison information and the alarm information are stored in the memory and simultaneously are sent to the mobile client through the wireless transmission module.
Further, the utility model discloses in the data information simultaneous display of each loop wheel machine of cooperation hoist and mount is on same page to the display module.
Further, in the present invention, the alarm message is displayed in the form of a pop-up box.
Further, in the present invention, the display module is a display or a touch screen.
Further, in the utility model discloses in weather inductive transducer and air velocity transducer set up at loop wheel machine frame top.
Compared with the prior art, the utility model has the following advantage:
1) the utility model discloses in, a plurality of sensors that set up on every loop wheel machine can be used to gather required multiple data information, the camera of setting can be used to directly and conveniently observe the real-time operating condition of loop wheel machine, the data that sensor and camera gathered can be transmitted to the singlechip in real time, arrange the data of each loop wheel machine by the singlechip, the data of every loop wheel machine is integrated by the display module and is shown, be convenient for relevant personnel to read fast; the early warning value can be preset through the early warning value presetting module, the real-time acquired data is compared with the early warning value to judge whether the operation state of the crane is normal or not, the set early warning value and the comparison result are visually displayed by the display module, and related personnel can quickly judge the operation state of the cooperative crane according to the set early warning value and the comparison result; the acquired data and other information are stored by a memory, so that the data information is not lost; related personnel can check the data information of each crane in real time through the mobile client so as to know the operation state of the crane in real time; when the acquired data exceeds the early warning value, the display module and the mobile client can alarm at the same time so as to stop the operation in time; the early warning device can represent the operation state of the construction machine through the digitization of on-site influence factors, the safety of the machinery cooperation hoisting operation is improved through the warning of data and early warning values of the data, and the enterprise loss is reduced.
2) The utility model discloses in, the data information simultaneous display of many loop wheel machines of cooperation hoist and mount is on same page, is favorable to relevant personnel to read and judge fast and conveniently, ensures the security of cooperation hoist and mount process.
3) The utility model discloses in, weather inductive transducer and air velocity transducer set up the top at the loop wheel machine frame, weather and wind speed data information when gathering the operation better, temperature sensor sets up at the loop wheel machine outside, guarantee that the loop wheel machine environment is representative, torque sensor and distance measuring sensor set up at loop wheel machine lifting hook position, can express actual stress value and the actual distance of lifting by crane in order to confirm the data of its transmission, the camera setting is anterior so that the exact observation at the loop wheel machine control chamber, can confirm the external environment safety of many loop wheel machines through each item data, can confirm the stress condition of each loop wheel machine through stress value and the distance of lifting by crane, and whether the cooperation machinery lifts by crane in step, the careful of cooperation camera is looked over and can be further ensured hoist and mount safety.
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The invention will be further described with reference to the following drawings and examples:
fig. 1 is a schematic structural view of the present invention;
fig. 2 is an interface schematic diagram of the display module integrated data of the present invention.
Detailed Description
Example (b):
combine the attached drawing to show the utility model relates to a large-scale machinery cooperation hoist and mount data early warning device's embodiment, this kind of early warning device is arranged in the hoist and mount operation of many loop wheel machines, it mainly includes the external environment detection sensor who sets up in every loop wheel machine frame, moment sensor and the range sensor that set up on every loop wheel machine lifting hook, the camera in the anterior setting of every loop wheel machine control chamber, still include the singlechip, a display module, the module is predetermine to the early warning value, a memory, wireless transmission module, mobile client and alarm module, the external environment detection sensor includes weather inductive transducer, air velocity transducer and temperature sensor.
Each camera and each sensor are respectively connected with a single chip microcomputer, the single chip microcomputer is connected with a display module, an early warning value presetting module, a memory and an alarm module are respectively connected with the single chip microcomputer, the alarm module is connected with the display module, and a mobile client is connected with the single chip microcomputer through a wireless transmission module.
The display module is a display or a touch screen.
In this embodiment, the loop wheel machine is two, and the camera and the multiple sensors that set up on every loop wheel machine are used for gathering weather, wind speed, temperature, stress value, lifting distance and image information data respectively and send each item data to the singlechip.
The weather sensor and the wind speed sensor are arranged at the top of the crane frame, so that weather and wind speed data information during operation can be better collected; the temperature sensor is arranged outside the crane, so that the environment of the crane is representative; the moment sensor and the distance measuring sensor are arranged at the position of a lifting hook of the crane to determine that the transmitted data can express an actual stress value and an actual lifting distance; the camera is arranged in front of the crane operation room for accurate observation.
The early warning value presetting module is used for respectively setting the maximum wind speed value born by the two cranes in the operation process and the stress limit value of the lifting hooks of the two cranes.
The single chip microcomputer is used for sorting all the collected data of the two cranes and respectively displaying the sorted data of the two cranes through the display module; meanwhile, the single chip microcomputer compares the collected wind speed and stress value of each crane with corresponding early warning values preset by an early warning value presetting module respectively, and the set early warning values and comparison results are displayed through a display module; when the acquired data exceed the early warning value, the single chip sends a warning signal to the warning module and displays a warning message through the display module.
In addition, the single chip microcomputer stores the acquired data information, the early warning value information, the comparison information and the alarm information in the memory and simultaneously sends the data information, the early warning value information, the comparison information and the alarm information to the mobile client through the wireless transmission module. The memory can guarantee that data information does not lose, and relevant personnel accessible mobile client looks over the data information of two loop wheel cranes in real time to know loop wheel crane operating condition in real time, can also in time receive alarm information so that in time stop the operation simultaneously, thereby further improve the operation security.
In this embodiment, as shown in fig. 2, the display module simultaneously displays data information of two cranes that are hoisted in cooperation on the same page, where the first image and the second image are images collected by cameras disposed on the two cranes, respectively, so as to facilitate related personnel to quickly and conveniently read and judge, and ensure the safety of the cooperative hoisting process.
When the working of the embodiment is specific, a plurality of sensors respectively arranged on the two cranes are used for collecting weather, wind speed, temperature, stress value and hoisting distance data, cameras respectively arranged on the two cranes are used for collecting image information (image one and image two), the data information of the two cranes is transmitted to the singlechip in real time, and the singlechip is used for sorting the data information respectively; the maximum wind speed value born by two cranes in the operation process and the stress limit value of two crane hooks are preset by an early warning value presetting module respectively, if the maximum wind speed value and the stress limit value of one crane are respectively set to be 6 grades and 15t, and the maximum wind speed value and the stress limit value of the other crane are respectively set to be 6 grades and 25t, a single chip microcomputer compares the collected data with the early warning value to judge whether the operation state of the cranes is normal, the set early warning value and the comparison result are visually displayed by a display module, as shown in figure 2, the data information of the two cranes is simultaneously displayed on the same page by the display module, relevant personnel can quickly read and judge the operation state of the cooperative crane according to the data, the external environment safety of the two cranes can be determined according to weather, wind speed and temperature data, and when the crane starts to lift, the stress condition, stress condition and stress of each machine can be determined according to the stress value of the two cranes displayed by the display module, The displayed lifting distance of the two cranes can determine whether the cooperative machinery is synchronously lifted, and the lifting safety can be further ensured by carefully checking the cameras. In addition, the acquired data and other information are stored by a memory, so that the data information is not lost; related personnel can also check the data information of the two cranes in real time through the mobile client so as to know the operation state of the cranes in real time; in the cooperative hoisting process of the two cranes, when the collected data exceeds the early warning value, the two cranes can simultaneously alarm at the display module and the mobile client so as to stop the operation in time.
The early warning device can represent the operation state of the construction machine through the digitization of on-site influence factors, the safety of the machinery cooperation hoisting operation is improved through the warning of data and early warning values of the data, and the enterprise loss is reduced.
The above-mentioned embodiments are only for illustrating the technical concept and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and to implement the present invention, which should not be construed as limiting the scope of the present invention. All modifications made according to the spirit of the main technical scheme of the present invention shall be covered within the protection scope of the present invention.
Claims (5)
1. The utility model provides a large-scale machinery cooperation hoist and mount data early warning device for in the hoist and mount operation of many loop wheel machines, its characterized in that: the system comprises an external environment detection sensor arranged on each crane frame, a torque sensor and a distance measurement sensor arranged on each crane hook, a camera arranged at the front part of each crane operation room, a single chip microcomputer, a display module, an early warning value presetting module, a memory, a wireless transmission module, a mobile client and an alarm module, wherein the external environment detection sensor comprises a weather sensing sensor, a wind speed sensor and a temperature sensor; each camera and each sensor are respectively connected with the single chip microcomputer, the single chip microcomputer is connected with the display module, the early warning value presetting module, the memory and the alarm module are respectively connected with the single chip microcomputer, the alarm module is connected with the display module, and the mobile client is connected with the single chip microcomputer through the wireless transmission module; the system comprises a plurality of cranes, a camera and a plurality of sensors, wherein the cameras and the sensors are arranged on each crane and used for respectively acquiring weather, wind speed, temperature, stress value, hoisting distance and image information data and sending the data to a single chip microcomputer, an early warning value presetting module is used for respectively setting the maximum wind speed value born by each crane in the operation process and the stress limit value of each crane hook, the single chip microcomputer is used for sorting the data of each crane and respectively displaying the sorted data of each crane through a display module, meanwhile, the wind speed and the stress value of each crane are respectively compared with the corresponding early warning values preset by the early warning value presetting module, the set early warning values and the comparison results are displayed through the display module, when the acquired data exceed the early warning values, the single chip microcomputer sends warning signals to the alarm module and displays warning messages through the display module, and the single chip microcomputer sends the acquired data information to the alarm module, The early warning value information, the comparison information and the alarm information are stored in the memory and simultaneously are sent to the mobile client through the wireless transmission module.
2. The large machinery cooperative hoisting data early warning device according to claim 1, characterized in that: and the display module simultaneously displays the data information of each crane hoisted in cooperation on the same page.
3. The large machinery cooperative hoisting data early warning device according to claim 1, characterized in that: the alarm message is displayed in the form of a pop-up box.
4. The large machinery cooperative hoisting data early warning device according to claim 1, characterized in that: the display module is a display or a touch screen.
5. The large machinery cooperative hoisting data early warning device according to claim 1, characterized in that: the weather sensor and the wind speed sensor are arranged at the top of the crane frame.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201921206620.5U CN210193236U (en) | 2019-07-30 | 2019-07-30 | Large-scale machinery cooperation hoist and mount data early warning device |
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| CN201921206620.5U CN210193236U (en) | 2019-07-30 | 2019-07-30 | Large-scale machinery cooperation hoist and mount data early warning device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113291993A (en) * | 2021-06-11 | 2021-08-24 | 中国能源建设集团湖南火电建设有限公司 | Wind speed early warning control method for large-scale hoisting operation equipment based on wind speed signals |
| CN114162727A (en) * | 2021-11-26 | 2022-03-11 | 中交四航局江门航通船业有限公司 | Crane safety early warning system and method based on weather linkage |
-
2019
- 2019-07-30 CN CN201921206620.5U patent/CN210193236U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113291993A (en) * | 2021-06-11 | 2021-08-24 | 中国能源建设集团湖南火电建设有限公司 | Wind speed early warning control method for large-scale hoisting operation equipment based on wind speed signals |
| CN113291993B (en) * | 2021-06-11 | 2024-05-17 | 中国能源建设集团湖南火电建设有限公司 | Wind speed signal-based wind speed early warning control method for large hoisting operation equipment |
| CN114162727A (en) * | 2021-11-26 | 2022-03-11 | 中交四航局江门航通船业有限公司 | Crane safety early warning system and method based on weather linkage |
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