Ball stamping forming device
Technical Field
The utility model relates to a ball former field, concretely relates to ball stamping forming device.
Background
The balls are ball-shaped parts made of steel, also called steel balls. Carrying out vacuum deoxidation treatment on the wire; cutting the wire into a certain length in a sphere forming machine, compressing the wire by a female die and a male die on hemispherical ball seats at two sides, and forming a sphere; clamping the compression-formed ball between two grinding discs, rotating and applying pressure to remove burrs; the strength and the wear resistance of the steel ball can be improved through heat treatment, quenching and tempering. The structure of the ball obtained by heat treatment is composed of martensite, retained austenite and retained carbide; refining the heat-treated balls by a special refiner to improve the shape accuracy and the surface roughness; washing off attachments such as abrasive dust on the surface of the ball; the surface of the ball is inspected by an optical automatic appearance sorting machine, and the ball with scratches on the surface is detected and removed.
Because the ball is generally less, and service environment is more accurate, consequently to the requirement such as diameter of ball higher, and can the error appear unavoidably in the processing of ball and make and have more slight error between every ball, either reject or correct the processing once more to the ball, reject and can cause the waste, reprocess again to the requirement of equipment higher, consequently need a simple and feasible processing equipment to carry out secondary operation to the ball.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a ball stamping forming device.
To achieve the purpose, the utility model adopts the following technical proposal:
provides a ball stamping forming device, which comprises a workbench, a ball forming assembly and a stamping assembly, the ball forming component is fixedly arranged at the top of the workbench, the stamping component is fixedly arranged at the top of the workbench and is positioned right above the ball forming component to stamp the balls, the ball forming assembly comprises a positioning tray, a ball stopper, a base and an ejecting part, the base is fixedly arranged on the workbench, the positioning tray is fixedly arranged at the top of the base, the positioning tray is provided with a forming through hole, a placing hole corresponding to the positioning tray is arranged in the base, an outflow groove communicated with the placing hole is also arranged on the side wall of the base, the ball stopper is arranged at the bottom of the positioning tray and between the positioning tray and the base, and the ejecting component is arranged in the base and can be slidably arranged in the placing hole to push the balls to enter the outflow groove.
The popping component comprises a piston rod, a reset spring and a pushing block, the piston rod is slidably inserted and arranged on the base, the bottom of the piston rod is provided with a limiting block, the reset spring is sleeved on the piston rod and positioned between the limiting block and the inner side wall of the base, and the pushing block is fixedly arranged at the top of the piston rod and is an inclined plane.
The ball stopper includes spacing seat, rotor plate and jump ring, spacing seat is fixed to be set up in location tray bottom and lie in the shaping through-hole side, the rotatable setting of rotor plate is on spacing seat, and the jump ring setting is the horizontality setting in order to keep the rotor plate on spacing seat.
An inclined block which is convenient for the ball to flow out is arranged in the outflow groove.
And the top of the positioning tray is provided with an anti-rolling groove.
And the edge of the forming through hole on the positioning tray is also provided with a fillet.
The punching press subassembly includes support frame and punching press cylinder, the support frame is fixed to be set up on the workstation, and the punching press cylinder is fixed to be set up at the top of support frame, the output of punching press cylinder passes support frame and downwardly extending, the punching press cylinder output still is equipped with the punching press head that is used for punching press ball.
The utility model has the advantages that: when needs carry out stamping forming to the ball, at first place the ball on the shaping through-hole on the location tray, the ball diameter is a little bigger than shaping through-hole bore usually, start the punching press subassembly, the punching press subassembly extrudees the ball and pushes away in the shaping through-hole, rethread ball stopper restriction ball decline direction, it plays the cushioning effect to pop out the part, in the ball gets into to pop out the part, the punching press subassembly is released the extrusion to the ball, the ball shifts up and slip through the outflow groove roll-off in the outflow groove under the spring action of popping out the part, make the ball reach the diameter that needs.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the embodiments of the present invention will be briefly described below. It is obvious that the drawings described below are only some embodiments of the invention, and that for a person skilled in the art, other drawings can be obtained from these drawings without inventive effort.
Fig. 1 is a schematic perspective view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a cross-sectional view taken along line A-A of FIG. 2;
fig. 4 is a schematic perspective view of the ball forming assembly of the present invention;
fig. 5 is a schematic view of a three-dimensional splitting structure of the ball forming assembly of the present invention;
FIG. 6 is an enlarged schematic view at B of FIG. 5;
in the figure: the stamping device comprises a workbench 1, a ball forming assembly 2, a stamping assembly 3, a positioning tray 4, a ball stopper 5, a base 6, an ejecting component 7, a forming through hole 8, an outflow groove 9, a piston rod 10, a return spring 11, a pushing block 12, a limiting seat 13, a rotating sheet 14, a clamp spring 15, an inclined block 16, an anti-rolling groove 17, a supporting frame 18, a stamping cylinder 19 and a stamping head 20.
Detailed Description
The technical solution of the present invention is further explained by the following embodiments with reference to the accompanying drawings.
Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; for a better understanding of the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. are used to indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, it is only for convenience of description and simplification of description, but it is not indicated or implied that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and therefore, the terms describing the positional relationship in the drawings are used only for illustrative purposes and are not to be construed as limiting the present patent, and the specific meaning of the terms will be understood by those skilled in the art according to the specific circumstances.
In the description of the present invention, unless otherwise explicitly specified or limited, the term "connected" or the like, if appearing to indicate a connection relationship between the components, is to be understood broadly, for example, as being either a fixed connection, a detachable connection, or an integral part; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or may be connected through one or more other components or may be in an interactive relationship with one another. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1 to 6 show a ball stamping forming device, including workstation 1, ball forming subassembly 2 and punching press subassembly 3, ball forming subassembly 2 is fixed to be set up at the top of workstation 1, and punching press subassembly 3 is fixed to be set up at workstation 1 top and is located ball forming subassembly 2 directly over with the punching press ball, ball forming subassembly 2 is including location tray 4, ball stopper 5, base 6 and pop out part 7, base 6 is fixed to be set up on workstation 1, and location tray 4 is fixed to be set up at the top of base 6, is equipped with shaping through-hole 8 on location tray 4, base 6 is inside to be equipped with and still be equipped with on placing hole and the base 6 lateral wall that correspond with location tray 4 and to place the groove 9 that flows of hole intercommunication, ball stopper 5 sets up in location tray 4 bottom and lies in between location tray and base 6, pop out part 7 and set up in base 6 and slidable and set up and place downtheholely in order to promote ball entering stream And (4) discharging from the groove (9).
The working principle is as follows: when needs carry out stamping forming to the ball, at first place the ball on location tray 4 on shaping through-hole 8, the ball diameter is a little bigger than 8 bores of shaping through-hole a little usually, start punching press subassembly 3, punching press subassembly 3 extrudees the ball and pushes into in the shaping through-hole 8, rethread ball stopper 5 restriction ball decline direction, pop out part 7 and play the cushioning effect, in the ball gets into pops out part 7, punching press subassembly 3 releases the extrusion to the ball, the ball shifts up and slides in the outflow groove 9 in through outflow groove 9 roll-off under the spring action of popping out part 7, make the ball reach the diameter that needs.
Pop out part 7 and include piston rod 10, reset spring 11 and propulsion piece 12, piston rod 10 slidable pegs graft and sets up on base 6 and piston rod 10 bottom and is equipped with the stopper, 11 covers of reset spring establish on piston rod 10 and lie in between stopper and the 6 inside walls of base, propulsion piece 12 is fixed to be set up at piston rod 10 top and propulsion piece 12 top for the inclined plane, and the inclined plane of propulsion piece 12 surface, consequently the ball can slide into outflow groove 9 along the inclined plane in, when the ball was advanced by punching press subassembly 3 downwards, under the limiting displacement of ball stopper 5, the ball can only push down propulsion piece 12 and can not the roll-off outflow groove 9, and ball stopper 5 resets after the punching press, and reset spring 11 promotes propulsion piece 12 and moves up, and the ball flows out from outflow groove 9.
Ball stopper 5 includes spacing seat 13, rotation piece 14 and jump ring 15, spacing seat 13 is fixed to be set up in 4 bottoms of location tray and is located 8 sides of shaping through-hole, the rotatable setting of rotation piece 14 is on spacing seat 13, and jump ring 15 sets up and is the horizontality setting in order to keep rotating piece 14 on spacing seat 13, and rotation piece 14 can rotate on spacing seat 13, and the tension of jump ring 15 keeps rotating piece 14 to be the horizontality, and rotation piece 14 will rotate when the ball pushes down, and spacing seat 13 restriction rotation piece 14 only can set up perpendicularly.
An inclined block 16 facilitating the flowing out of the balls is arranged in the flowing-out groove 9, and the arrangement of the inclined block 16 facilitates the flowing out of the balls.
The top of the positioning tray 4 is provided with an anti-rolling groove 17, and the arrangement of the anti-rolling groove 17 is convenient for placing balls on the positioning tray 4.
The edge of the forming through hole 8 on the positioning tray 4 is also provided with a fillet, the arrangement of the fillet plays a role in buffering, and the ball is convenient to punch into the forming through hole 8.
Punching press subassembly 3 includes support frame 18 and punching press cylinder 19, support frame 18 is fixed to be set up on workstation 1, and punching press cylinder 19 is fixed to be set up at the top of support frame 18, support frame 18 and downwardly extending are passed to punching press cylinder 19's output, punching press cylinder 19 output still is equipped with the punching press head 20 that is used for punching press ball, starts punching press cylinder 19, and punching press cylinder 19 output pushes down will drive punching press head 20 and push down the ball, and then carries out stamping forming to the ball.
It should be understood that the above-described embodiments are merely illustrative of the preferred embodiments of the present invention and the technical principles thereof. It will be understood by those skilled in the art that various modifications, equivalents, changes, and the like can be made to the present invention. However, these modifications are within the scope of the present invention as long as they do not depart from the spirit of the present invention. In addition, certain terms used in the specification and claims of the present application are not limiting, but are used merely for convenience of description.