CN210162792U

CN210162792U - Automatic sponge feeding device

Info

Publication number: CN210162792U
Application number: CN201920418010.5U
Authority: CN
Inventors: 刘甘霖; 黎志银
Original assignee: Fujian Sanan Sino Science Photobiotech Co Ltd
Current assignee: Fujian Sanan Sino Science Photobiotech Co Ltd; Fujian Province Sino Science Biological Co Ltd
Priority date: 2019-03-29
Filing date: 2019-03-29
Publication date: 2020-03-20
Anticipated expiration: 2029-03-29

Abstract

The utility model relates to a field planting technical field, in particular to sponge automatic feed device, including horizontal migration mechanism, clamping jaw mechanism, sponge buffer memory mechanism and first section bar support, sponge buffer memory mechanism sets up on the section bar support, horizontal migration mechanism with clamping jaw mechanism with sponge buffer memory mechanism fixed connection, clamping jaw mechanism sets up on horizontal migration mechanism. The utility model discloses a lifting mechanism makes its can make its sponge piece ascending lifting of stack, makes its effect that reaches the sponge piece of automatic supply to get up its sponge piece single snatching accurately through the clamping jaw mechanism on the clamping jaw mechanism, transmit it to the exact position directly over through horizontal migration mechanism again, slowly put down, make its whole process more accurate, prevent that its sponge piece from inclining at the in-process of transmission.

Description

Automatic sponge feeding device

Technical Field

The utility model relates to a field planting technical field, in particular to sponge automatic feed device.

Background

In plant factories and water culture factories, after water culture seedlings are greened in a seedling raising room, manual work or mechanical work is needed, firstly, sponge pieces of the water culture seedlings are manually placed on a mechanism, the sponge pieces are torn into a strip of sponge strips, then, the sponge strips are torn into sponge blocks, and then, the sponge blocks are directly clamped and inserted into a planting cup, and the process is called planting.

The sponge piece of its stack is the independent transmission that separates of a slice directly when having following problem among the prior art on the mechanism, makes it carry out next process, appears the sponge piece easily at this in-process and pushes up to the transmission belt on, leads to its sponge piece to produce the slope and needs the manual work to adjust, accounts for artifical time, leads to the inefficiency.

Disclosure of Invention

Therefore, the sponge automatic feeding device needs to be provided, and the sponge pieces stacked on the sponge automatic feeding device can be lifted to the position of the clamping jaw mechanism through each part of the sponge automatic feeding device and the matching relation of the parts, so that the clamping jaw mechanism can clamp and transmit the sponge pieces to the next procedure, and the efficiency is effectively improved.

In order to achieve the above object, the utility model provides a sponge automatic feed device, including horizontal migration mechanism, clamping jaw mechanism, sponge buffer memory mechanism and first section bar support, sponge buffer memory mechanism sets up on the section bar support, horizontal migration mechanism with clamping jaw mechanism with sponge buffer memory mechanism fixed connection, clamping jaw mechanism sets up on horizontal migration mechanism. The sponge piece of its ability direct uplift stack of messenger's buffer memory mechanism is to the clamping jaw mechanism on, makes its clamping jaw mechanism singly press from both sides the sponge piece and transports through horizontal migration mechanism, directly puts on next process.

Furthermore, the sponge buffer mechanism comprises a servo motor, an encoder, a lifting mounting seat, a screw rod and a sponge supporting platen, the lifting mounting seat is fixedly connected to the first profile support, the servo motor and the encoder are arranged on the lifting mounting seat, the output ends of the servo motor and the encoder are fixedly connected with the screw rod, and the sponge supporting platen is arranged on the screw rod. So that the sponge sheet can be stably and automatically lifted.

Furthermore, the lifting mounting seat comprises two side plates, a bottom plate, a top plate, a back plate and a bearing mounting seat, the output ends of the servo motor and the encoder penetrate through the top plate to be connected with the bearing mounting seat, a first bearing and a lead screw top portion are fixedly connected in the bearing mounting seat, a second bearing is arranged to be connected with the lead screw bottom plate, the two side plates are respectively provided with a guide rail, a lifting seat is sleeved on the lead screw, guide grooves matched with the guide rails are formed in the two sides of the lifting seat, a supporting cover plate is arranged on the lifting seat, a connecting plate is arranged on the supporting cover plate, and the connecting plate is fixedly connected with the sponge supporting bedplate. Through the connection effect of all parts, the lifting process is more stable.

Furthermore, the top plate and the bottom plate are connected with a module cover plate, a gap is formed between the module cover plate and the two side plates, first sensors are arranged on the two side plates of the lifting installation seat, and second sensors are arranged on the two sides of the lifting seat. Used for reminding the user to add sponge pieces.

Furthermore, the lifting seat is in threaded fit connection with the screw rod. So that the lead screw can drive the lifting seat to stably lift.

Further, horizontal migration mechanism includes no pole cylinder, link, fixed plate and second section bar support, the link is connected on the second section bar support, the link includes a backplate, be provided with slide rail and no pole cylinder on the backplate relatively, be equipped with the slider on the slide rail, no pole cylinder drive slider slides along the slide rail, slider and clamping jaw mechanism fixed connection. The clamping jaw mechanism conveys the sponge sheets in the caching mechanism to the next device platform.

Furthermore, clamping jaw mechanism includes triaxial cylinder, cylinder mounting panel and gas claw, the triaxial cylinder passes through the fixed plate and is connected with the slider, the output and the cylinder mounting panel fixed connection of triaxial cylinder, gas claw fixed mounting is on the cylinder mounting panel. So that the sponge sheet can be stably clamped.

Furthermore, the gas claw is provided with a claw clamping block which is Z-shaped or in other shapes. The sponge piece clamped by the clamping device has wider shape.

Furthermore, a drag chain mounting frame is arranged on the fixing plate, a drag chain is connected to the drag chain mounting frame, and the drag chain is connected with the second profile support through a mounting piece. The connecting line on the triaxial cylinder is well protected in the process of horizontally reciprocating the connecting line.

Furthermore, the first section bar support comprises a support base and a support frame vertically fixed on the support frame, wherein the support base is provided with at least two guide rod adjusting blocks and a guide rod vertically arranged on the guide rod adjusting blocks. Form a stable frame structure and effectively prevent the sponge sheet from inclining when ascending.

Different from the prior art, the technical scheme has the following beneficial effects:

1. the utility model discloses a lifting mechanism makes its can make its sponge piece ascending lifting of stack, makes its effect that reaches the sponge piece of automatic supply to get up its sponge piece single snatching accurately through the clamping jaw mechanism on the clamping jaw mechanism, transmit it to the exact position directly over through horizontal migration mechanism again, slowly put down, make its whole process more accurate, prevent that its sponge piece from inclining at the in-process of transmission.

2. The utility model discloses a be equipped with the sensor mounting bracket on the lifting mechanism, make its sensor mounting bracket can follow the ascending decline of lift seat in the lifting mechanism, at the in-process that rises, control the function of servo motor and encoder through the sensor in the sensor mounting bracket, just can make its servo motor and encoder stop the function when the sensor touches together to the manual work will know to remove to add the sponge piece.

Drawings

FIG. 1 is a schematic structural view of an automatic sponge feeding device of the present invention;

FIG. 2 is a schematic structural view of an automatic sponge feeding device of the present invention;

FIG. 3 is a schematic structural diagram of a sponge buffer mechanism in an embodiment;

FIG. 4 is a schematic structural diagram of a sponge buffer mechanism in the embodiment;

FIG. 5 is a schematic structural view of a horizontal moving mechanism and a clamping jaw mechanism in the embodiment;

FIG. 6 is a schematic structural view of a horizontal movement mechanism in the embodiment;

fig. 7 is a schematic structural view of the gripper mechanism in the embodiment.

Description of reference numerals:

1. the device comprises a first profile support, 101, a support base, 1011, a guide rod, 1012, a guide rod adjusting block, 102, a support frame, 2, a sponge buffer mechanism, 201, a lifting mounting seat, 202, a servo motor and an encoder, 203, a bearing mounting seat, 204, a screw rod, 205, a screw cap, 206, a lifting seat, 207, a support cover plate, 208, a connecting plate, 209, a sponge support platen, 210, a guide rail, 211, a sensor, 212, a module cover plate, 3, a clamping jaw mechanism, 301, a triaxial cylinder, 302, a cylinder mounting plate, 303, a gas jaw, 304, a clamping jaw block, 4, a horizontal moving mechanism, 401, a connecting frame, 402, a rodless cylinder, a sliding block, 404, a drag chain, 405, a drag chain mounting frame, 406, a fixing plate, 403 and a sliding rail.

Detailed Description

To explain technical contents, structural features, and objects and effects of the technical solutions in detail, the following detailed description is given with reference to the accompanying drawings in conjunction with the embodiments.

Referring to fig. 1-7, the sponge automatic feeding device of the present embodiment includes a horizontal moving mechanism 4, a clamping jaw mechanism 3, a sponge buffer mechanism 2 and a first section bar support 1, where the first section bar support 1 includes a support base 101 and a support frame 102 vertically fixed on the support frame 102, the support base 101 is provided with a plurality of guide bar adjusting blocks 1012 and guide bars 1011 vertically arranged on the guide bar adjusting blocks 1012, and the guide bar adjusting blocks 1012 are provided with three slots for adjusting the placement positions of the guide bars 1011, so as to prevent the sponge sheet from falling down during the lifting process, the support base 101 is a rectangular frame composed of four horizontally placed support bars, one of the support bars is cut off to form a gap on the rectangular frame, and the position direction of the gap faces the sponge buffer mechanism 2.

In this embodiment, the sponge buffer mechanism 2 is disposed on the first profile support 1, the sponge buffer mechanism 2 includes a servo motor and encoder 202, a lifting mount 201, a screw 204, and a sponge support platen 209, the lifting mount 201 is fixedly connected to the first profile support 1, the servo motor and encoder 202 is disposed on the lifting mount 201, an output end of the servo motor and encoder 202 is fixedly connected to the screw 204, and the sponge support platen 209 is disposed on the screw 204. Specifically, the lifting mounting seat 201 includes two side plates, a bottom plate, a top plate, a back plate and a bearing mounting seat, and the two side plates and the back plate are vertically and fixedly mounted on the bottom plate to form a rectangular frame with a containing cavity.

In this embodiment, the servo motor and the encoder 202 are installed on the top plate, the output end of the servo motor and the encoder 202 passes through the top plate and is connected with a bearing installation seat 203, the bearing installation seat 203 is installed on the back plate, the lead screw 204 is arranged in the rectangular frame, a first bearing is arranged in the bearing installation seat 203 and is fixedly connected with the top of the lead screw 204, the bottom of the lead screw 204 is connected with the bottom plate through a second bearing, and the servo motor and the encoder 202 drive the lead screw 204 to rotate through the matching with the bearing installation seat 203.

In this embodiment, the two side plates are respectively provided with a guide rail 210, and the guide rail 210 may be formed by digging a groove on the side plate or forming a rail on the side plate in a protruding manner. A lifting seat 206 is sleeved on the screw 204, the lifting seat 206 is provided with a lifting plate, guide grooves matched with the guide rails 210 are formed in two sides of the lifting plate, the back of the lifting plate is connected with a sleeve, the screw 204 is embedded into the sleeve, and the sleeve is in threaded fit connection with the screw. In another embodiment, a nut 205 may be disposed at a connection portion between the lifting base 206 and the lead screw 204, an internal thread of the nut 205 is matched with an external thread of the lead screw 204, so that the lifting base 206 moves up and down when the lead screw 204 rotates, and guide grooves engaged with the guide rails 210 are disposed on two sides of the lifting base 206.

In this embodiment, the lifting seat 206 is provided with a supporting cover plate 207, a gap is left between the supporting cover plate 207 and the lifting seat 206, specifically, two wing plates are protrudingly provided on two sides of the lifting plate, the two wing plates are perpendicular to the forming surface of the lifting plate, two sides of the supporting cover plate 207 are connected with the two wing plates of the lifting plate, and a gap is formed between the supporting cover plate 207 and the lifting plate. The module cover plate 212 is arranged in the gap, the upper end and the lower end of the module cover plate 212 are fixedly connected with the corresponding top plate and the corresponding bottom plate through screws, the top plate and the bottom plate are relatively protruded relative to the two side plates, a certain gap is formed between the module cover plate 212 and the two side plates, the gap is used for enabling the two wing plates of the lifting plate to have enough lifting space when the lifting plate is lifted, and the module cover plate 212 is used for lifting parts inside the mounting seat 201. The side face of the lower end of the supporting cover plate 207 is connected with a connecting plate 208, the upper end of the connecting plate 208 is fixedly connected with the lower end of a sponge supporting bedplate 209 through screws, and the connecting plate 208 is located on a gap of the supporting base 101.

In this embodiment, the two side plates of the lifting mounting seat 201 are provided with the first sensors 211, the first sensors 211 are located at the upper ends of the two side plates, the two sides of the lifting seat 206 are provided with the second sensors 211, and the second sensors 211 can ascend along with the lifting seat 206 and touch the first sensors 211 for prompting manual sponge piece addition. The horizontal moving mechanism 4 and the clamping jaw mechanism 3 are positioned above the sponge caching mechanism 2.

In this embodiment, the gripper mechanism 3 is provided on the horizontal movement mechanism 4. Horizontal migration mechanism 4 includes rodless cylinder 402, link 401 and fixed plate 406, link 401 connects on the second section bar support, and this second section bar support is not shown in the figure, and this second section bar support material is the same with first section bar support 1, and the structure is similar for support and fixed link 401, link 401 includes a backplate, be equipped with slide rail 407 on the backplate, slide rail 407 can adopt to dig on the backplate and establish a recess and form, or the protruding track that establishes forms on the backplate. The top end of the back plate is vertically connected with a top plate, the rodless cylinder 402 is fixedly installed below the top plate, the side edge of the rodless cylinder 402 is connected with the side edge of the back plate, and the rodless cylinder 402 and the sliding rail 407 are horizontally arranged oppositely. A slide block 403 is arranged on the slide rail 407, and the rodless cylinder 402 drives the slide block 403 to horizontally slide back and forth along the slide rail 407.

In this embodiment, the sliding block 403 is connected to the clamping jaw mechanism 3, specifically, the clamping jaw mechanism 3 includes a triaxial cylinder 301, a cylinder mounting plate 302 and a pneumatic jaw 303, the triaxial cylinder 301 is connected to the slider 403 through a fixing plate 406, the triaxial cylinder 301 is installed on one side end of the fixing plate 406, and the other end of the fixed plate 406 is fixedly mounted on the slide block 403, so that the rodless cylinder 402 drives the triaxial cylinder 301 to move horizontally through the slide block 403, the output end of the triaxial cylinder 301 faces downwards and is fixedly connected with a rectangular cylinder mounting plate 302 through a connecting sheet, the triaxial cylinder 301 pushes the cylinder mounting plate 302 to vertically move up and down through air supply of an air pipe in the device, the air pipe is not shown in the figure, the air claw 303 is fixedly connected to four corresponding corners of the rectangular cylinder mounting plate 302, and the air claw 303 is provided with a Z-shaped claw clamping block 304 for clamping a sponge sheet. Be equipped with tow chain mounting bracket 405 on the fixed plate 406, tow chain mounting bracket 405's shape is for two right angle connection spare of equidimension not to constitute, and the lower extreme fixed mounting of tow chain mounting bracket 405 on fixed plate 406, tow chain mounting bracket 405 upper end and horizontal plane parallel connection are equipped with the one end of tow chain 404, the other end of tow chain 404 is through an installation piece and second section bar leg joint, tow chain 404 is used for reciprocating motion's occasion, can play the effect of drawing and protection to the not sharp trachea in the figure.

In the concrete operation, sponge sheets are stacked on a sponge supporting bedplate 209 on the sponge caching mechanism 2, a guide rod is arranged on a guide rod adjusting block according to the size of the sponge sheets, a servo motor and an encoder 202 drive a bearing in a bearing mounting seat 203 to drive a screw rod 204 to rotate, the screw rod 204 is matched with a screw cap 205 to enable a lifting seat 206 to move upwards along a guide rail 210, the uppermost sponge sheet can be clamped by a clamping jaw mechanism 3 and stopped, then a three-axis cylinder 301 on the clamping jaw mechanism 3 pushes a cylinder mounting plate 302 to move downwards, the cylinder mounting plate is driven by a gas claw 303 to drive a Z-shaped clamping jaw block 304 to clamp the topmost sponge sheet, the cylinder mounting is lifted upwards through the three-axis cylinder 301 to enable the sponge sheet to be separated from the sponge caching mechanism 2, and at the moment, a rodless cylinder 402 on a horizontal moving mechanism 4 drives a sliding block 403 to move horizontally on a sliding rail 407, thereby tow chain 404 and tow chain mounting bracket 405 play an auxiliary movement's effect, slider 403 drives fixed plate 406 horizontal migration simultaneously, thereby make its fixed plate 406 drive clamping jaw mechanism 3 and press from both sides the next process removal of sponge piece, then rethread clamping jaw mechanism 3 places its sponge piece, sensor 212 of lifting mount pad 201 lower extreme also can follow when lift seat 206 rises and rise, two sensor 212 will contact when lift seat 206 rises to the top, thereby make its servo motor and encoder 202 stop the function or with other device remind the manual work to pack the sponge piece, thereby effectively solved artifical labour greatly, account for artifical time, also can make its artifical physical stamina decline in long-term labor, lead to the problem of inefficiency.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or terminal that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or terminal. Without further limitation, an element defined by the phrases "comprising … …" or "comprising … …" does not exclude the presence of additional elements in a process, method, article, or terminal that comprises the element. Further, herein, "greater than," "less than," "more than," and the like are understood to exclude the present numbers; the terms "above", "below", "within" and the like are to be understood as including the number.

Although the embodiments have been described, once the basic inventive concept is known, other changes and modifications can be made to the embodiments by those skilled in the art, so that the above embodiments are only examples of the present invention, and not intended to limit the scope of the present invention, and all the modifications of the equivalent structure or equivalent flow path using the contents of the specification and the drawings of the present invention, or directly or indirectly using other related technical fields are also included in the scope of the present invention.

Claims

1. The utility model provides a sponge automatic feed device which characterized in that: including horizontal migration mechanism, clamping jaw mechanism, sponge buffer memory mechanism and first section bar support, sponge buffer memory mechanism sets up on the section bar support, horizontal migration mechanism with clamping jaw mechanism with sponge buffer memory mechanism fixed connection, clamping jaw mechanism sets up on horizontal migration mechanism.

2. The automatic sponge feeding device according to claim 1, characterized in that: the sponge buffer mechanism comprises a servo motor, an encoder, a lifting mounting seat, a screw rod and a sponge supporting platen, the lifting mounting seat is fixedly connected to the first profile support, the servo motor and the encoder are arranged on the lifting mounting seat, the output ends of the servo motor and the encoder are fixedly connected with the screw rod, and the sponge supporting platen is arranged on the screw rod.

3. The automatic sponge feeding device according to claim 2, characterized in that: the lifting mounting seat comprises two side plates, a bottom plate, a top plate, a back plate and a bearing mounting seat, the output ends of the servo motor and the encoder penetrate through the top plate to be connected with the bearing mounting seat, a first bearing and a lead screw top portion are fixedly connected in the bearing mounting seat, a second bearing is arranged to be connected with the lead screw bottom plate, the two side plates are respectively provided with a guide rail, a lifting seat is sleeved on the lead screw, guide grooves matched with the guide rails are formed in the two sides of the lifting seat, a supporting cover plate is arranged on the lifting seat, a connecting plate is arranged on the supporting cover plate, and the connecting plate and the sponge supporting platen are fixedly connected.

4. The automatic sponge feeding device according to claim 3, characterized in that: the lifting installation seat is characterized in that the top plate and the bottom plate are connected with a module cover plate, a gap is formed between the module cover plate and the two side plates, first sensors are arranged on the two side plates of the lifting installation seat, and second sensors are arranged on the two sides of the lifting installation seat.

5. The automatic sponge feeding device according to claim 3, characterized in that: the lifting seat is in threaded fit connection with the screw rod.

6. The automatic sponge feeding device according to claim 1, characterized in that: the horizontal moving mechanism comprises a rodless cylinder, a connecting frame, a fixing plate and a second profile support, the connecting frame is connected to the second profile support, the connecting frame comprises a back plate, a sliding rail and the rodless cylinder are arranged on the back plate relatively, a sliding block is arranged on the sliding rail, the rodless cylinder drives the sliding block to slide along the sliding rail, and the sliding block is fixedly connected with the clamping jaw mechanism.

7. The automatic sponge feeding device according to claim 6, characterized in that: clamping jaw mechanism includes triaxial cylinder, cylinder mounting panel and gas claw, the triaxial cylinder passes through the fixed plate and is connected with the slider, the output and the cylinder mounting panel fixed connection of triaxial cylinder, gas claw fixed mounting is on the cylinder mounting panel.

8. The automatic sponge feeding device according to claim 7, characterized in that: the pneumatic claw is provided with a claw clamping block, and the claw clamping block is Z-shaped.

9. The automatic sponge feeding device according to claim 7, characterized in that: the fixed plate is provided with a drag chain mounting rack, the drag chain mounting rack is connected with a drag chain, and the drag chain is connected with the second section bar support through a mounting piece.

10. The automatic sponge feeding device according to claim 1, characterized in that: the first profile support comprises a support base and a support frame vertically fixed on the support frame, wherein the support base is provided with at least two guide rod adjusting blocks and a guide rod vertically arranged on the guide rod adjusting blocks.