CN210160383U - Water gap deburring machine - Google Patents
Water gap deburring machine Download PDFInfo
- Publication number
- CN210160383U CN210160383U CN201920492488.2U CN201920492488U CN210160383U CN 210160383 U CN210160383 U CN 210160383U CN 201920492488 U CN201920492488 U CN 201920492488U CN 210160383 U CN210160383 U CN 210160383U
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- product
- blanking
- jig
- brush
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title abstract description 32
- 238000009966 trimming Methods 0.000 claims abstract description 27
- 230000007246 mechanism Effects 0.000 claims abstract description 22
- 238000006073 displacement reaction Methods 0.000 claims abstract description 20
- 238000007599 discharging Methods 0.000 claims description 19
- 230000003014 reinforcing effect Effects 0.000 claims description 12
- 230000002950 deficient Effects 0.000 claims description 3
- 239000002699 waste material Substances 0.000 claims description 3
- 238000004512 die casting Methods 0.000 description 9
- 238000005520 cutting process Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000005266 casting Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- 230000003749 cleanliness Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
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- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The utility model discloses a burr machine is repaiied at mouth of a river, include: the product jig, the burr trimming device and the displacement mechanism are used for driving the burr trimming device to move; the burr trimming device comprises a brush mounting plate arranged corresponding to the product jig and a plurality of brush rollers rotatably arranged below the brush mounting plate; the upper plate surface of the brush mounting plate is provided with a motor corresponding to the brush roller, and a motor shaft of the motor penetrates through the brush mounting plate to be fixedly connected with the head end of the brush roller. The utility model has reasonable and ingenious structural design and simple structure, fixes the product through the product jig, the displacement mechanism drives the burr trimming device to move towards the product jig, and the motor drives the brush roller to rotate, thereby realizing the burr trimming of the water gap of the product; the product jig can horizontally rotate due to the arrangement of the pneumatic rotary table, so that the working efficiency is improved; in addition, the water gap test cutter and the rejecting clamp finger are matched to work, so that the quality of the repaired burrs is ensured, the stability of the quality of the products in the same batch is improved, and the yield is improved.
Description
Technical Field
The utility model relates to a repair the burr machine, concretely relates to burr machine is repaiied at mouth of a river.
Background
The die casting is a part for pressure casting, and is a pressure casting mechanical die casting machine which is provided with a casting die, copper, zinc, aluminum or aluminum alloy and other metals which are heated into liquid are poured into a feeding port of the die casting machine, and the copper, zinc, aluminum or aluminum alloy parts with the shapes and sizes limited by the die are cast through die casting of the die casting machine. Die casting production often requires the removal of the nozzle.
At present, most of methods for removing a water gap of a die casting are manual hammer knocking, vertical saw sawing and trimming die cutting, and the method needs to polish the water gap after removing the water gap; at present, manual polishing is adopted mostly, the efficiency is low, the polishing quality is different, the quality of mass-produced products is unstable, and the yield of the products is influenced; for the die castings with the water removal ports not meeting the requirements, the grinding time is much longer than that of the die castings with the water removal ports meeting the requirements, and if the automatic grinding machine is adopted to grind the notches in batches, the grinding time and the paths are equal and consistent in batches, and the yield is still not ideal.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model discloses a burr machine is repaiied at mouth of a river.
The utility model discloses a realize that the technical scheme that above-mentioned purpose adopted is:
a nozzle deburring machine comprising: the product jig, the burr trimming device and the displacement mechanism are used for driving the burr trimming device to move; the burr trimming device comprises a brush mounting plate arranged corresponding to the product jig and a plurality of brush rollers rotatably arranged below the brush mounting plate; the upper plate surface of the brush mounting plate is provided with a motor corresponding to the brush roller, and a motor shaft of the motor penetrates through the brush mounting plate and is fixedly connected with the head end of the brush roller.
The product jig comprises a jig fixing plate, a first positioning plate and a second positioning plate, wherein the first positioning plate and the second positioning plate are respectively fixed on two sides of the jig fixing plate; a plurality of first pneumatic sliding tables and a plurality of second pneumatic sliding tables are fixed on the jig fixing plate respectively corresponding to the first positioning plate and the second positioning plate; a plurality of first splint and second splint are movably mounted on the first pneumatic sliding table and the second pneumatic sliding table corresponding to the first positioning plate and the second positioning plate respectively.
The pneumatic rotary table is arranged below the jig fixing plate, and the jig fixing plate is movably mounted on the pneumatic rotary table.
The first positioning plate and the second positioning plate are identical in structure, and the first clamping plate and the second clamping plate are identical in structure; a plurality of first placing convex blocks are uniformly arranged on the first positioning plate at intervals, and second placing convex blocks corresponding to the first placing convex blocks are arranged on the first clamping plate; and a positioning groove is arranged on one side of the first placing convex block corresponding to the second placing convex block.
The displacement mechanism comprises a first lead screw linear module arranged transversely, a second lead screw linear module arranged longitudinally and a third lead screw linear module arranged vertically; the second lead screw linear module is movably arranged on the first lead screw linear module, and the third lead screw linear module is movably arranged at one end of the second lead screw linear module corresponding to the product jig; the hairbrush mounting plate is fixedly connected with the sliding block of the third lead screw linear module.
And a plurality of cutter fixing plates are fixed on the lower plate surface of the brush mounting plate, and the tail ends of the cutter fixing plates correspond to the product jigs and are fixedly provided with water port test cutters.
The brush mounting plate is also fixedly provided with a blanking mechanism, and the blanking mechanism comprises a blanking plate, a blanking reinforcing plate and a blanking movable plate; a discharging cylinder is fixed above the brush mounting plate, and the discharging movable plate is fixedly connected with the tail end of a piston rod of the discharging cylinder; the blanking reinforcing plate is fixed on one side of the blanking movable plate, and the blanking plate is fixedly connected with the blanking reinforcing plate corresponding to the product jig; and a plurality of carrying grooves for placing products are arranged on the blanking plate.
A discharging push plate for pushing the products out of the carrying groove is arranged on one side of the discharging plate; and a displacement cylinder for driving the blanking push plate to move longitudinally is fixed on the blanking reinforcing plate.
The lower plate of the discharging movable plate is vertically fixed with a plurality of removing clamping fingers corresponding to the product jig.
A good product output channel and a defective product output channel are arranged on one side of the product jig corresponding to the blanking plate and the rejecting fingers respectively; and a waste scrap collecting box is fixed on the lower plate surface of the brush mounting plate corresponding to the brush roller.
The utility model has the advantages that: the utility model has reasonable and ingenious structural design and simple structure, fixes the product through the product jig, the displacement mechanism drives the burr trimming device to move towards the product jig, and the motor drives the brush roller to rotate, thereby realizing the burr trimming of the water gap of the product; the product jig can horizontally rotate due to the arrangement of the pneumatic rotary table, so that the working efficiency is improved; in addition, the water gap test cutter and the rejecting clamp finger are matched to work, so that the quality of the repaired burrs is ensured, the stability of the quality of the products in the same batch is improved, and the yield is improved.
The present invention will be further described with reference to the accompanying drawings and the following detailed description.
Drawings
Fig. 1 is a perspective view of the present invention;
FIG. 2 is a schematic structural view of the deburring device of the present invention;
FIG. 3 is a schematic structural view of a product jig of the present invention;
fig. 4 is a partial structural schematic view of the first positioning plate and the first clamping plate of the present invention;
fig. 5 is a schematic structural view of the blanking mechanism of the present invention;
fig. 6 is a schematic structural view of the middle blanking plate and the blanking push plate of the present invention.
Detailed Description
In an embodiment, referring to fig. 1 and fig. 2, the nozzle deburring machine provided in this embodiment includes: the product jig comprises a product jig 1, a burr trimming device 2 and a displacement mechanism 3 for driving the burr trimming device 2 to move; the burr trimming device 2 comprises a brush mounting plate 21 arranged corresponding to the product jig 1 and a plurality of brush rollers 22 rotatably arranged below the brush mounting plate 21; the upper plate surface of the brush mounting plate 21 is provided with a motor 23 corresponding to the brush roller 22, and a motor shaft of the motor 23 penetrates through the brush mounting plate 21 and is fixedly connected with the head end of the brush roller 22. Fix the product through product tool 1, the burr device 2 is repaiied in the drive of displacement mechanism 3 moves to product tool 1, and rethread motor 23 drive brush roller 22 rotates, realizes repairing the burr to the mouth of a river of product.
Referring to fig. 1 and 3, the product jig 1 includes a jig fixing plate 11, and a first positioning plate 12 and a second positioning plate 13 respectively fixed on two sides of the jig fixing plate 11; a plurality of first pneumatic sliding tables 14 and a plurality of second pneumatic sliding tables 15 are fixed on the jig fixing plate 11 respectively corresponding to the first positioning plate 12 and the second positioning plate 13; a plurality of first clamping plates 16 and second clamping plates 17 are movably arranged on the first pneumatic sliding table 14 and the second pneumatic sliding table 15 respectively corresponding to the first positioning plate 12 and the second positioning plate 13.
A pneumatic turntable 18 is arranged below the jig fixing plate 11, and the jig fixing plate 11 is movably mounted on the pneumatic turntable 18. The pneumatic turntable 18 is arranged to enable the product jig 1 to horizontally rotate, the first positioning plate 12 and the first clamping plate 16 clamp the product, and when the burr trimming device 2 performs a burr trimming process on the product, the product is fed to the second positioning plate 13 and the second clamping plate 17; after the burrs of the product clamped by the first positioning plate 12 and the first clamping plate 16 are repaired, the pneumatic rotary table 18 drives the product jig 1 to rotate 180 degrees, and the burr repairing device 2 loads the material to the first positioning plate 12 and the first clamping plate 16 while repairing the burrs of the product clamped by the second positioning plate 13 and the second clamping plate 17. Save man-hour, improved the work efficiency of this mouth of a river deburring machine.
Referring to fig. 3 and 4, the first positioning plate 12 and the second positioning plate 13 are identical in structure, and the first clamping plate 16 and the second clamping plate 17 are identical in structure; a plurality of first placing protrusions 121 are uniformly arranged on the first positioning plate 12 at intervals, and second placing protrusions 161 are arranged on the first clamping plate 16 corresponding to the first placing protrusions 121; a positioning groove 122 is further formed on one side of the first placing protrusion 121 corresponding to the second placing protrusion 161. The arrangement of the first placing convex block 121 and the second placing convex block 161 is convenient for positioning the product, and the arrangement of the positioning groove 122 avoids the position of the product from deviating in the process of trimming the burr.
Referring to fig. 1, the displacement mechanism 3 includes a first lead screw linear module 31 arranged horizontally, a second lead screw linear module 32 arranged longitudinally, and a third lead screw linear module 33 arranged vertically; the second lead screw linear module 32 is movably mounted on the first lead screw linear module 31, and the third lead screw linear module 33 is movably mounted at one end of the second lead screw linear module 32 corresponding to the product jig 1; the brush mounting plate 21 is fixedly connected with the sliding block of the third lead screw linear module 33. The first screw linear module 31, the second screw linear module 32 and the third screw linear module 33 are arranged to drive the burr trimming device 2 to freely move in the horizontal direction, the longitudinal direction and the vertical direction.
Referring to fig. 2, a plurality of cutter fixing plates 24 are fixed to the lower plate surface of the brush mounting plate 21, and a water gap test cutter 25 is fixed to the end of each cutter fixing plate 24 corresponding to the product fixture 1. The water gap trial cutting knife 25 is designed according to the shape of a product, and before burrs of the product are trimmed, the product is trial cut by the water gap trial cutting knife 25; if the water gap test cutter 25 does not touch the water gap of the product, the cut of the product after the water gap removal meets the requirement, and the burrs of the product can be directly taken out through the burr trimming device 2; if the water gap test cutter 25 touches the water gap of the product, the cut of the product after the water gap removal is not satisfactory, and the product needs to be taken out and the water gap needs to be removed again.
Referring to fig. 1, 5 and 6, a discharging mechanism 4 is further fixed on the brush mounting plate 21, and the discharging mechanism 4 includes a discharging plate 41, a discharging reinforcing plate 42 and a discharging movable plate 43; a discharging cylinder 44 is fixed above the brush mounting plate 21, and the discharging movable plate 43 is fixedly connected with the tail end of a piston rod of the discharging cylinder 44; the blanking reinforcing plate 42 is fixed on one side of the blanking movable plate 43, and the blanking plate 41 is fixedly connected with the blanking reinforcing plate 42 corresponding to the product jig 1; a plurality of carrying grooves 411 for placing products are arranged on the blanking plate 41.
A blanking push plate 45 used for pushing the products out of the conveying groove 411 is arranged on one side of the blanking plate 41; a displacement cylinder 46 for driving the blanking push plate 45 to move longitudinally is fixed on the blanking reinforcing plate 42.
A plurality of rejecting clamping fingers 47 are vertically fixed on the lower plate surface of the discharging movable plate 43 corresponding to the product jig 1. The clamp fingers 47 are removed, so that products with unqualified cut parts after the water gap is removed are taken out from the product jig 1 after the products are trial cut by the water gap trial cutter 25, the quality of burr trimming is guaranteed, the stability of the quality of products in the same batch is improved, and the yield is improved.
A good product output channel 5 and a defective product output channel 6 are respectively arranged on one side of the product jig 1 corresponding to the blanking plate 41 and the removing clamping fingers 47; a waste collection box 26 is fixed to a lower plate of the brush mounting plate 21 corresponding to the brush roller 22. The scrap collecting box 26 is used for collecting scraps generated in the deburring process of the product by the deburring device 2; increase the cleanliness of this mouth of a river deburring machine, increase of service life.
Referring to fig. 1 to 6, in use, a product is firstly placed on the first placing protrusion 121 corresponding to the positioning groove 122, and the first pneumatic sliding table 14 drives the first clamping plate 16 to move towards the first positioning plate 12 to clamp the product; the pneumatic turntable 18 drives the jig fixing plate 11 to rotate 180 degrees, so that a product clamped by the first clamping plate 16 and the first positioning plate 12 moves to a burr repairing station;
the displacement mechanism 3 drives the burr trimming device 2 to move to a set position, the displacement mechanism 3 drives the water gap trial-cutting knife 25 to trial cut the product, and if the water gap trial-cutting knife 25 does not touch the water gap of the product, the cut of the product after the water gap removal meets the requirement; if the water gap test cutter 25 touches the water gap of the product, the cut of the product after the water gap removal does not meet the requirement;
the displacement mechanism 3 drives the removing clamping fingers 47 to move to a set position, the removing clamping fingers 47 clamp products with unqualified notches, the blanking air cylinder 44 drives the removing clamping fingers 47 to move to the inferior product output channel 6, and the removing clamping fingers 47 are loosened, so that the products with unqualified notches are output from the inferior product output channel 6;
the displacement mechanism 3 drives the deburring device 2 to move to a set position, the brush roller 22 rotates around the product, and the motor 23 drives the brush roller 22 to rotate at a high speed so as to deburr the product;
finally, the displacement mechanism 3 drives the blanking plate 41 to move towards the product, and the product is taken out from the side of the product through the conveying groove 411; the blanking cylinder 44 drives the blanking plate 41 to move towards the good product output channel 5, and the displacement cylinder 46 drives the blanking push plate 45 to move towards the blanking plate 41, so that the product slides out of the carrying groove 411, and the product is output through the good product output channel 5.
The utility model has reasonable and ingenious structural design and simple structure, the product is fixed by the product jig 1, the displacement mechanism 3 drives the burr trimming device 2 to move towards the product jig 1, and the motor 23 drives the brush roller 22 to rotate, thus realizing the burr trimming of the water gap of the product; the arrangement of the pneumatic turntable 18 enables the product jig 1 to horizontally rotate, so that the working efficiency is improved; in addition, the cooperation of the nozzle trial cutter 25 and the removing clamping fingers 47 ensures the quality of burr trimming, improves the stability of the quality of products in the same batch and improves the yield.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention in any way. The technical solution of the present invention can be used by anyone skilled in the art to make many possible variations and modifications, or to modify equivalent embodiments, using the technical means and contents disclosed above, without departing from the scope of the technical solution of the present invention. Therefore, the equivalent changes made according to the shape, structure and principle of the present invention should be covered in the protection scope of the present invention.
Claims (10)
1. The utility model provides a burr machine is repaiied at mouth of a river which characterized in that includes: the product jig, the burr trimming device and the displacement mechanism are used for driving the burr trimming device to move;
the burr trimming device comprises a brush mounting plate arranged corresponding to the product jig and a plurality of brush rollers rotatably arranged below the brush mounting plate;
the upper plate surface of the brush mounting plate is provided with a motor corresponding to the brush roller, and a motor shaft of the motor penetrates through the brush mounting plate and is fixedly connected with the head end of the brush roller.
2. The nozzle deburring machine of claim 1, wherein the product jig comprises a jig fixing plate, and a first positioning plate and a second positioning plate which are respectively fixed on two sides of the jig fixing plate;
a plurality of first pneumatic sliding tables and a plurality of second pneumatic sliding tables are fixed on the jig fixing plate respectively corresponding to the first positioning plate and the second positioning plate;
a plurality of first splint and second splint are movably mounted on the first pneumatic sliding table and the second pneumatic sliding table corresponding to the first positioning plate and the second positioning plate respectively.
3. The nozzle deburring machine of claim 2, wherein a pneumatic turntable is arranged below the jig fixing plate, and the jig fixing plate is movably mounted on the pneumatic turntable.
4. The nozzle deburring machine of claim 2, wherein said first positioning plate is identical in structure to said second positioning plate, and said first clamping plate is identical in structure to said second clamping plate;
a plurality of first placing convex blocks are uniformly arranged on the first positioning plate at intervals, and second placing convex blocks corresponding to the first placing convex blocks are arranged on the first clamping plate;
and a positioning groove is arranged on one side of the first placing convex block corresponding to the second placing convex block.
5. The nozzle deburring machine of claim 1, wherein the displacement mechanism comprises a first lead screw linear module arranged transversely, a second lead screw linear module arranged longitudinally and a third lead screw linear module arranged vertically;
the second lead screw linear module is movably arranged on the first lead screw linear module, and the third lead screw linear module is movably arranged at one end of the second lead screw linear module corresponding to the product jig;
the hairbrush mounting plate is fixedly connected with the sliding block of the third lead screw linear module.
6. The nozzle deburring machine of claim 1, wherein a plurality of cutter fixing plates are fixed on the lower plate surface of the brush mounting plate, and a nozzle test cutter is fixed at the tail end of each cutter fixing plate corresponding to the product jig.
7. The nozzle deburring machine of claim 1, wherein a blanking mechanism is further fixed on the brush mounting plate, and comprises a blanking plate, a blanking reinforcing plate and a blanking movable plate;
a discharging cylinder is fixed above the brush mounting plate, and the discharging movable plate is fixedly connected with the tail end of a piston rod of the discharging cylinder;
the blanking reinforcing plate is fixed on one side of the blanking movable plate, and the blanking plate is fixedly connected with the blanking reinforcing plate corresponding to the product jig;
and a plurality of carrying grooves for placing products are arranged on the blanking plate.
8. The nozzle deburring machine of claim 7, wherein a blanking push plate for pushing the product out of the conveying groove is arranged on one side of the blanking plate;
and a displacement cylinder for driving the blanking push plate to move longitudinally is fixed on the blanking reinforcing plate.
9. The nozzle deburring machine of claim 7, wherein a plurality of removing clamping fingers are vertically fixed on the lower plate surface of the discharging movable plate corresponding to the product jig.
10. The nozzle deburring machine of claim 9, wherein a good product output channel and a defective product output channel are arranged on one side of the product jig corresponding to the blanking plate and the removing clamp finger respectively;
and a waste scrap collecting box is fixed on the lower plate surface of the brush mounting plate corresponding to the brush roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920492488.2U CN210160383U (en) | 2019-04-12 | 2019-04-12 | Water gap deburring machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920492488.2U CN210160383U (en) | 2019-04-12 | 2019-04-12 | Water gap deburring machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210160383U true CN210160383U (en) | 2020-03-20 |
Family
ID=69791186
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920492488.2U Expired - Fee Related CN210160383U (en) | 2019-04-12 | 2019-04-12 | Water gap deburring machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210160383U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112060477A (en) * | 2020-09-11 | 2020-12-11 | 东莞市艾尔玛科技有限公司 | Foil scrap removing mechanism of automatic feeding, trimming and water gap shearing machine for in-mold decoration injection molding parts |
| CN112060505A (en) * | 2020-09-11 | 2020-12-11 | 东莞市艾尔玛科技有限公司 | Automatic feeding, trimming and water gap shearing machine for in-mold decoration injection molding parts |
-
2019
- 2019-04-12 CN CN201920492488.2U patent/CN210160383U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112060477A (en) * | 2020-09-11 | 2020-12-11 | 东莞市艾尔玛科技有限公司 | Foil scrap removing mechanism of automatic feeding, trimming and water gap shearing machine for in-mold decoration injection molding parts |
| CN112060505A (en) * | 2020-09-11 | 2020-12-11 | 东莞市艾尔玛科技有限公司 | Automatic feeding, trimming and water gap shearing machine for in-mold decoration injection molding parts |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200320 |
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| CF01 | Termination of patent right due to non-payment of annual fee |