CN210151051U - Hydrolysis device for grease processing - Google Patents
Hydrolysis device for grease processing Download PDFInfo
- Publication number
- CN210151051U CN210151051U CN201920471706.4U CN201920471706U CN210151051U CN 210151051 U CN210151051 U CN 210151051U CN 201920471706 U CN201920471706 U CN 201920471706U CN 210151051 U CN210151051 U CN 210151051U
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- CN
- China
- Prior art keywords
- furnace
- hydrolysis
- rotating shaft
- grease
- pipe
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000006460 hydrolysis reaction Methods 0.000 title claims abstract description 61
- 230000007062 hydrolysis Effects 0.000 title claims abstract description 51
- 239000004519 grease Substances 0.000 title claims abstract description 34
- 238000003756 stirring Methods 0.000 claims abstract description 38
- 238000010438 heat treatment Methods 0.000 claims abstract description 8
- 239000007788 liquid Substances 0.000 claims description 16
- 238000000926 separation method Methods 0.000 claims description 15
- 230000005540 biological transmission Effects 0.000 claims description 14
- 230000007246 mechanism Effects 0.000 claims description 14
- 239000003921 oil Substances 0.000 description 11
- 235000019198 oils Nutrition 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 3
- 235000019476 oil-water mixture Nutrition 0.000 description 3
- 238000005086 pumping Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- 239000003925 fat Substances 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 150000004665 fatty acids Chemical class 0.000 description 2
- 230000003301 hydrolyzing effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 230000035484 reaction time Effects 0.000 description 2
- 235000015112 vegetable and seed oil Nutrition 0.000 description 2
- 239000008158 vegetable oil Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 1
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- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Physical Or Chemical Processes And Apparatus (AREA)
Abstract
The utility model discloses a hydrolysis device for grease processing, relating to the field of grease processing equipment; a hydrolysis furnace is vertically arranged on the base and comprises a furnace bottom, a top cover and a furnace body, the top cover is fixedly connected to the upper end of the furnace body, the furnace bottom is fixedly connected with the bottom, the furnace bottom is fixedly connected with the base, and a stirring device is arranged in the hydrolysis furnace; the stirring device comprises a driving device, a rotating shaft and stirring blades, the rotating shaft is vertically arranged in the hydrolysis furnace, one end of the rotating shaft is rotatably connected with the top cover, the other end of the rotating shaft is rotatably connected with the furnace bottom, the rotating shaft is fixedly connected with a plurality of stirring blades, the stirring blades are uniformly arranged along the length direction of the rotating shaft, and the furnace bottom is internally provided with the driving device for driving the rotating shaft to rotate; the steam furnace, the circulating device, the feeding device and the separating device are all connected with the hydrolysis furnace through pipelines; a heating pipe is arranged in the stirring blade; the utility model discloses make hydrolysis reaction take place more abundant, obtain product quality higher.
Description
Technical Field
The utility model relates to a grease processing equipment field specifically is a hydrolysis unit for grease processing.
Background
The production of fatty acids requires first hydrolyzing the fats and oils, which is performed in a hydrolysis kettle. The hydrolysis pot in the prior art adopts the steam pipe to let in steam to make the grease hydrolyze in the hydrolysis pot, but the problem that exists is that the material in the hydrolysis pot is oil water mixture, easily layering, and wherein the bottom material is mainly water, and the upper material is mainly the vegetable oil that the proportion is lighter, and oil water immiscible leads to reaction rate to reduce, has prolonged reaction time, has not only reduced production efficiency, has improved manufacturing cost simultaneously, has still influenced product quality.
SUMMERY OF THE UTILITY MODEL
For solving the efficiency of hydrolysising slowly, product quality low grade problem, the utility model designs a hydrolysis unit for grease processing.
A hydrolysis device for processing grease comprises a base, a steam furnace, a hydrolysis furnace, a stirring device, a circulating device, a feeding device and a separating device, wherein the hydrolysis furnace is vertically arranged on the base and comprises a furnace bottom, a top cover and a furnace body, the top cover is fixedly connected to the upper end of the furnace body, the furnace bottom is fixedly connected to the bottom end of the furnace body, the furnace bottom is fixedly connected with the base, and the stirring device is arranged in the hydrolysis furnace; the stirring device comprises a driving device, a rotating shaft and stirring blades, the rotating shaft is vertically arranged in the hydrolysis furnace, one end of the rotating shaft is rotatably connected with the top cover, the other end of the rotating shaft is rotatably connected with the furnace bottom, the rotating shaft is fixedly connected with a plurality of stirring blades, the stirring blades are uniformly arranged along the length direction of the rotating shaft, and the furnace bottom is internally provided with the driving device for driving the rotating shaft to rotate; the steam furnace, the circulating device, the feeding device and the separating device are all connected with the hydrolysis furnace through pipelines; and a heating pipe is arranged in the stirring blade.
Preferably, the circulating device comprises a circulating pump, a liquid outlet pipe and a liquid conveying pipe, the circulating pump is installed on the base, one end of the circulating pump is connected with the lower end of the furnace body through the liquid outlet pipe, the other end of the circulating pump is connected with the top cover through the liquid conveying pipe, a cavity is formed in the top cover, the liquid conveying pipe is communicated with the cavity, a plurality of through holes communicated with the cavity are formed in the bottom of the top cover, and the through holes are uniformly distributed in the bottom of the top cover.
Preferably, the feeding device comprises a grease tank, a feeding pump and a feeding pipe, the grease tank and the feeding pump are both mounted on the base, one end of the feeding pump is connected with an outlet of the grease tank through a pipeline, and the other end of the feeding pump is connected with the furnace body through the feeding pipe.
Preferably, the separation device comprises a storage tank, a separation pump and an oil suction pipe, the storage tank and the separation pump are both mounted on the base, one end of the separation pump is connected with the storage tank through a pipeline, and the other end of the separation pump is connected with the lower end of the furnace body through the oil suction pipe.
Preferably, a steam outlet of the steam furnace is connected with the lower end of the furnace body through a steam pipe.
Preferably, the driving device comprises a driving motor and a gear transmission mechanism, the driving motor and the gear transmission mechanism are both arranged in the base, an input gear of the gear transmission mechanism is coaxially connected with an output shaft of the driving motor, and an output gear of the gear transmission mechanism is coaxially connected with the rotating shaft.
Preferably, the furnace body is provided with an observation port.
Compared with the prior art, the utility model has the advantages of:
1. the utility model is provided with the stirring device in the hydrolysis furnace, which is matched with the circulating device, so that the grease in the furnace is more uniformly mixed with the water, the contact is more sufficient, the hydrolysis reaction is more sufficient, and the obtained product has higher quality;
2. the utility model is provided with the observation port, which is convenient for observing the hydrolysis reaction condition in the furnace;
3. the utility model discloses an be equipped with the heating pipe in the stirring leaf for hydrolysis reaction goes on all the time in high temperature, has improved hydrolysis reaction's efficiency.
Drawings
FIG. 1 is a block diagram of the present invention;
FIG. 2 is a schematic view of a stirring device of the present invention;
fig. 3 is a schematic view of the driving device of the present invention;
fig. 4 is a schematic view of a top plate of the present invention;
fig. 5 is a schematic diagram of the present invention.
The device comprises a base 1, a steam furnace 2, a hydrolysis furnace 3, a stirring device 4, a circulating device 5, a feeding device 6, a separating device 7, a driving device 8, a rotating shaft 9, a stirring blade 10, a circulating pump 11, a liquid outlet pipe 12, a liquid conveying pipe 13, a cavity 14, a grease tank 15, a feeding pump 16, a feeding pipe 17, a storage tank 18, a separating pump 19, an oil suction pipe 20, a driving motor 21, a gear transmission mechanism 22 and an observation port 23.
Detailed Description
In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention will be further explained with reference to the accompanying drawings and the detailed description.
Examples
As shown in fig. 1 to 5, a hydrolysis device for processing grease comprises a base 1, a steam furnace 2, a hydrolysis furnace 3, a stirring device 4, a circulating device 5, a feeding device 6 and a separating device 7, wherein the hydrolysis furnace 3 is vertically arranged on the base 1, the hydrolysis furnace 3 comprises a furnace bottom, a top cover and a furnace body, the top cover is fixedly connected to the upper end of the furnace body, the furnace bottom is fixedly connected to the bottom, the furnace bottom is fixedly connected to the base 1, and the stirring device 4 is arranged in the hydrolysis furnace 3; the stirring device 4 comprises a driving device 8, a rotating shaft 9 and stirring blades 10, the rotating shaft 9 is vertically arranged in the hydrolysis furnace 3, one end of the rotating shaft 9 is rotatably connected with the top cover, the other end of the rotating shaft is rotatably connected with the furnace bottom, a plurality of stirring blades 10 are fixedly connected to the rotating shaft 9, the stirring blades 10 are uniformly arranged along the length direction of the rotating shaft 9, and the driving device 8 for driving the rotating shaft 9 to rotate is arranged in the furnace bottom; the steam furnace 2, the circulating device 5, the feeding device 6 and the separating device 7 are all connected with the hydrolysis furnace 3 through pipelines; a heating pipe is arranged in the stirring blade 10.
Circulating device 5 includes circulating pump 11, drain pipe 12 and transfer line 13, circulating pump 11 is installed on base 1, circulating pump 11 one end pass through drain pipe 12 with the lower extreme of furnace body is connected, the other end pass through transfer line 13 with the top cap is connected, be equipped with cavity 14 in the top cap, transfer line 13 with cavity 14 is linked together, the top cap bottom be equipped with a plurality of with the through-hole that cavity 14 is linked together, through-hole evenly distributed is in the top cap bottom.
The feeding device 6 comprises a grease tank 15, a feeding pump 16 and a feeding pipe 17, the grease tank 15 and the feeding pump 16 are both installed on the base 1, one end of the feeding pump 16 is connected with an outlet of the grease tank 15 through a pipeline, and the other end of the feeding pump is connected with the furnace body through the feeding pipe 17.
The separation device 7 comprises a storage tank 18, a separation pump 19 and an oil suction pipe 20, the storage tank 18 and the separation pump 19 are both mounted on the base 1, one end of the separation pump 19 is connected with the storage tank 18 through a pipeline, and the other end of the separation pump is connected with the lower end of the furnace body through the oil suction pipe 20.
And a steam outlet of the steam furnace 2 is connected with the lower end of the furnace body through a steam pipe.
The driving device 8 comprises a driving motor 21 and a gear transmission mechanism 22, the driving motor 21 and the gear transmission mechanism 22 are both arranged in the base 1, an input gear of the gear transmission mechanism 22 is coaxially connected with an output shaft of the driving motor 21, and an output gear of the gear transmission mechanism 22 is coaxially connected with the rotating shaft 9.
The furnace body is provided with an observation port 23.
In this embodiment, the outside of the stove of hydrolysising is equipped with temperature-sensing ware, all be equipped with the valve on steam pipe, drain pipe, transfer line, inhale oil pipe and the conveying pipe.
The working process and principle are as follows: firstly opening valves of a feed pump and a feed pipe, pumping grease to be hydrolyzed in a grease tank into a hydrolysis furnace, when the grease in the hydrolysis furnace reaches a certain amount, closing the valves of the feed pump and the feed pipe, introducing high-temperature steam in a steam furnace into the hydrolysis furnace, then starting a driving motor, driving a rotating shaft to rotate through a gear transmission mechanism, so that a stirring blade stirs the grease in the furnace, starting a circulating pump after a period of time, opening valves of a liquid outlet pipe and a liquid conveying pipe, pumping an oil-water mixture out of the bottom of the hydrolysis furnace through a circulating device, flowing into the hydrolysis furnace from a porous nozzle in a top cover, repeatedly circulating the grease in such a way until the oil-water reaction is completely observed from an observation port, then closing the valves of the circulating pump, the liquid outlet pipe and the liquid conveying pipe, opening valves of a separation pump and an oil suction pipe, and pumping a, for subsequent use; in the process of oil-water hydrolysis reaction, if the temperature of the temperature sensor is lower than a certain value, the heating pipe in the stirring blade is started, and if the temperature of the temperature sensor is higher than the certain value, the heating pipe in the stirring blade is closed.
In view of the above, the production of fatty acids requires first hydrolyzing fats and oils, which is performed in a hydrolysis pot. The hydrolysis pot in the prior art adopts the steam pipe to let in steam to make the grease hydrolyze in the hydrolysis pot, but the problem that exists is that the material in the hydrolysis pot is oil water mixture, easily layering, and wherein the bottom material is mainly water, and the upper material is mainly the vegetable oil that the proportion is lighter, and oil water immiscible leads to reaction rate to reduce, has prolonged reaction time, has not only reduced production efficiency, has improved manufacturing cost simultaneously, has still influenced product quality.
The utility model is provided with the stirring device in the hydrolysis furnace, which is matched with the circulating device, so that the grease in the furnace is mixed with the water more uniformly, the contact is more sufficient, the hydrolysis reaction is more sufficient, and the product quality is improved; the utility model is provided with the observation port, which is convenient for observing the hydrolysis reaction condition in the furnace; the utility model discloses an be equipped with the heating pipe in the stirring leaf for hydrolysis reaction goes on all the time in high temperature, has improved hydrolysis reaction's efficiency.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (7)
1. The hydrolysis device for processing the grease is characterized by comprising a base (1), a steam furnace (2), a hydrolysis furnace (3), a stirring device (4), a circulating device (5), a feeding device (6) and a separating device (7), wherein the hydrolysis furnace (3) is vertically arranged on the base (1), the hydrolysis furnace (3) comprises a furnace bottom, a top cover and a furnace body, the top cover is fixedly connected to the upper end of the furnace body, the furnace bottom is fixedly connected with the furnace bottom, the furnace bottom is fixedly connected with the base (1), and the stirring device (4) is arranged in the hydrolysis furnace (3); the stirring device (4) comprises a driving device (8), a rotating shaft (9) and stirring blades (10), the rotating shaft (9) is vertically arranged in the hydrolysis furnace (3), one end of the rotating shaft (9) is rotatably connected with the top cover, the other end of the rotating shaft is rotatably connected with the furnace bottom, the rotating shaft (9) is fixedly connected with a plurality of stirring blades (10), the stirring blades (10) are uniformly arranged along the length direction of the rotating shaft (9), and the driving device (8) for driving the rotating shaft (9) to rotate is arranged in the furnace bottom; the steam furnace (2), the circulating device (5), the feeding device (6) and the separating device (7) are connected with the hydrolysis furnace (3) through pipelines; a heating pipe is arranged in the stirring blade (10).
2. The hydrolysis device for processing the grease according to claim 1, wherein the circulating device (5) comprises a circulating pump (11), a liquid outlet pipe (12) and a liquid conveying pipe (13), the circulating pump (11) is installed on the base (1), one end of the circulating pump (11) is connected with the lower end of the furnace body through the liquid outlet pipe (12), the other end of the circulating pump is connected with the top cover through the liquid conveying pipe (13), a cavity (14) is arranged in the top cover, the liquid conveying pipe (13) is communicated with the cavity (14), a plurality of through holes communicated with the cavity (14) are formed in the bottom of the top cover, and the through holes are uniformly distributed at the bottom of the top cover.
3. The hydrolysis device for processing the grease according to claim 1, wherein the feeding device (6) comprises a grease tank (15), a feeding pump (16) and a feeding pipe (17), the grease tank (15) and the feeding pump (16) are both mounted on the base (1), one end of the feeding pump (16) is connected with an outlet of the grease tank (15) through a pipeline, and the other end of the feeding pump is connected with the furnace body through the feeding pipe (17).
4. The hydrolysis device for grease processing according to claim 1, characterized in that the separation device (7) comprises a storage tank (18), a separation pump (19) and an oil suction pipe (20), the storage tank (18) and the separation pump (19) are both mounted on the base (1), one end of the separation pump (19) is connected with the storage tank (18) through a pipeline, and the other end is connected with the lower end of the furnace body through the oil suction pipe (20).
5. A hydrolysis device for fat processing as claimed in claim 1, characterized in that the steam outlet of the steam oven (2) is connected to the lower end of the oven body by means of a steam pipe.
6. A hydrolysis device for processing grease according to claim 1, characterized in that the driving device (8) comprises a driving motor (21) and a gear transmission mechanism (22), the driving motor (21) and the gear transmission mechanism (22) are both arranged in the base (1), an input gear of the gear transmission mechanism (22) is coaxially connected with an output shaft of the driving motor (21), and an output gear of the gear transmission mechanism (22) is coaxially connected with the rotating shaft (9).
7. The hydrolysis device for processing grease of claim 1, characterized in that the furnace body is provided with a viewing port (23).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920471706.4U CN210151051U (en) | 2019-04-09 | 2019-04-09 | Hydrolysis device for grease processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920471706.4U CN210151051U (en) | 2019-04-09 | 2019-04-09 | Hydrolysis device for grease processing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210151051U true CN210151051U (en) | 2020-03-17 |
Family
ID=69756611
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920471706.4U Expired - Fee Related CN210151051U (en) | 2019-04-09 | 2019-04-09 | Hydrolysis device for grease processing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210151051U (en) |
-
2019
- 2019-04-09 CN CN201920471706.4U patent/CN210151051U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200317 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |