CN210137638U - Mulberry shoot is cut and is fell and smash transport all-in-one - Google Patents
Mulberry shoot is cut and is fell and smash transport all-in-one Download PDFInfo
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- CN210137638U CN210137638U CN201920589808.6U CN201920589808U CN210137638U CN 210137638 U CN210137638 U CN 210137638U CN 201920589808 U CN201920589808 U CN 201920589808U CN 210137638 U CN210137638 U CN 210137638U
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Abstract
The utility model relates to a mulberry twig is cut and is cut down crushing transport all-in-one, which comprises a frame, and from going to back and installing in proper order the device is cut down in the frame, smash system and power device, smash the system include with the crushing storehouse of frame rigid coupling with install the reducing mechanism in smashing the storehouse, smash the storehouse and cut down and seted up the feed inlet on the lateral wall of device towards cutting down, feed inlet department sets firmly the feeding storehouse of cutting down the device place side extension towards, it has the discharging pipe of extending on the reducing mechanism direction of rotation to go back the rigid coupling on the crushing storehouse. The utility model integrates the cutting and crushing of branches, realizes self-walking through the walking wheels, is convenient to move, meets the traveling requirement between fields, and can perform crushing and cutting operation at any place; the arrangement of the crushing device and the feeding roller improves the crushing efficiency and the crushing quality, so that crushed materials are easy to convert into inter-site fertilizers or serve as other purposes; when the smashing and cutting work is not needed, the hopper can be installed to realize the function of the carrier, and the cost is saved.
Description
Technical Field
The utility model relates to a mulberry shoot treatment facility field especially involves a mulberry shoot is cut and is fell and smash transport all-in-one.
Background
Pruning and trimming branches is a management means for various crops in a field, and people can prune mulberry twigs according to growth requirements, so that the aims of facilitating the growth of the crops, increasing the yield and improving the quality are fulfilled. For the treatment mode of the pruned branches, crushing equipment is mostly adopted for returning the branches to the field, preparing fertilizer or other uses. However, the existing crushing equipment has poor crushing effect on the branches, low crushing efficiency and poor crushing quality, and the branches cannot be effectively utilized after being crushed. At present, most of domestic mulberry twig processing machines are separated from mulberry twig crushing and cutting, so that two machines are required to be alternately used by mulberry growers when pruning branches and crushing mulberry branches, the production cost and the replacement time of the mulberry growers are increased, and most of the mullers are not self-propelled, so that the production efficiency is lower.
Disclosure of Invention
The utility model discloses to prior art's is not enough, provides a mulberry shoot is cut and smash transport all-in-one, cut and smash the collection in an organic whole to the shearing of mulberry branch, improved crushing effect and crushing efficiency, make the mulberry shoot can be effectively utilized after being smashed.
The utility model discloses a through following technical scheme realizes, provides a mulberry twig is cut and is cut down crushing transport all-in-one, including the frame of installing the walking wheel to and from going to back install in proper order in the frame cut down device, crushing system, power device and control system, crushing system includes with the crushing storehouse of frame rigid coupling and install the reducing mechanism in smashing the storehouse, smashes the storehouse and has seted up the feed inlet on cutting down the lateral wall of device, feed inlet department sets firmly the feeding storehouse of cutting down the device place side extension towards, smashes the discharging pipe that the rigid coupling had the extension on the storehouse on going back along the reducing mechanism direction of rotation.
According to the scheme, the control system controls the actions of all parts, the power device provides power for all parts, self-walking of the equipment is realized when the walking wheels are driven to rotate, and the walking wheels can use crawler wheels to adapt to various working conditions; the branches are cut through the cutting device, the cut branches are fed into the crushing bin through the feeding bin and the feeding port, the branches are crushed through the crushing device, and the crushed wood chips are blown by an airflow scraping belt generated by high-speed rotation of the crushing device and are discharged from the discharging pipe.
As optimization, the reducing mechanism includes along the feeding direction through the crushing pivot of bearing installation on smashing the storehouse and along smashing a plurality of blade discs that pivot circumference set firmly, it is connected with the power device transmission to smash the pivot through the reversing gear case, the cutter has set firmly on the side that is close to the feed inlet on the blade disc, and the one end of keeping away from crushing pivot on the blade disc has set firmly and moves the kneading board, smash the inner wall in storehouse set firmly with move the quiet kneading board of kneading board adaptation. The crushing rotating shaft of the optimized scheme receives power transmitted by the power device through the reversing gear, the cutter is driven to rotate when the crushing rotating shaft rotates to crush branches, and the crushed branches are further crushed by the extrusion matching of the movable kneading plate and the fixed kneading plate, so that the crushing quality and the crushing efficiency are improved; the cutter head not only provides a mounting carrier for the cutter, but also plays a role in storing energy by the flywheel, and ensures that the cutter can generate enough cutting force when cutting thick branches.
Preferably, the feeding port is also provided with two feeding rollers which are arranged up and down through two vertical plates fixedly connected with the supporting frame, and at least one feeding roller is in transmission connection with the power device through a reversing gear box. When feeding, the two feeding rollers are opposite in rotation direction and convey the branches into the crushing bin by using friction force, so that the conveying efficiency of the branches is improved, and meanwhile, the branches are supported by using the two feeding rollers, so that the cutting efficiency of the branches is improved.
As optimization, a long hole extending vertically is formed in the vertical plate, two ends of the feeding roller above the vertical plate are connected into the long hole in a sliding mode, an arc-shaped cover plate with one end hinged to the feeding bin is arranged above the feeding roller above the vertical plate, a cross rod fixedly connected with the vertical plate is arranged above the arc-shaped cover plate, a door-shaped support is fixedly connected to the upper surface of the arc-shaped cover plate, and the cross rod and the door-shaped support are connected through a tension spring enabling the arc-shaped cover plate to have. According to the optimized scheme, the free end of the arc-shaped cover plate has the trend of moving downwards through the tension spring, pressure is applied to the feeding roller above the arc-shaped cover plate, so that the feeding roller above the arc-shaped cover plate is always pressed on branches in the feeding process to adapt to the change of the diameters of the branches, the feeding roller above the arc-shaped cover plate can vertically move according to the change of the thicknesses of the branches by arranging the long holes, and the feeding is guaranteed to be normally carried out.
As an optimization, the cutting device comprises an air pump in transmission connection with the power device, an air storage tank connected with the air pump through an air pipe provided with an oil-water separator, and an air pipe joint connected with an air outlet of the air storage tank through the air pipe, wherein the air pipe joint is connected with a pneumatic short branch cutter arranged at the front end of the frame through the air pipe. The pneumatic short-branch shears adopting the optimized scheme can adopt the prior art, the air path arrangement for supplying air to the pneumatic short-branch shears is simple in structure and convenient to overhaul and control, and water vapor, oil gas and dust impurities in compressed air from an air pump are filtered out through an oil-water separator, so that an air purification effect is achieved on a subsequent pneumatic system, and air-using equipment is prevented from being damaged; and the gas circuit setting of this optimization scheme can increase the quantity of pneumatic short branch scissors through the quantity that increases the air pipe connector, is favorable to improving work efficiency.
As optimization, the automatic feeding device further comprises a hopper with the front end hinged with the rack, a hydraulic ejector rod is hinged to the rack, and the extending end of the hydraulic ejector rod is hinged with the hopper. This optimization scheme is through setting up the hopper, demolishs the back with reducing mechanism and shearing device, can carry out the transportation to the saw-dust, plays the effect of carrier, realizes unloading through hydraulic ejector pin with the hopper jack-up, has improved the efficiency of unloading, has alleviateed intensity of labour.
The utility model has the advantages that: the branch cutting and crushing are integrated, self-walking is realized through the walking wheels, the movement is convenient, the inter-field traveling requirement is met, and the crushing and cutting operation can be carried out at any place; the arrangement of the crushing device and the feeding roller improves the crushing efficiency and the crushing quality, so that crushed materials are easy to convert into inter-site fertilizers or serve as other purposes; when the crushing and valve shearing work is not needed, the hopper can be installed to realize the function of the carrier, and the cost is saved.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a left side view of FIG. 1;
FIG. 3 is a right side view of FIG. 1;
FIG. 4 is an axial view of the present invention;
FIG. 5 is a schematic structural view of the hopper of the present invention when mounted;
FIG. 6 is a schematic view of the crushing apparatus;
FIG. 7 is a side view of the comminution apparatus;
FIG. 8 is a cross-sectional view E-E of FIG. 7;
shown in the figure:
1-a frame; 2-a console; 3-operating the lever; 4-a scaffold; 5-a remote controller; 6-hydraulic multi-way reversing valve; 7.1-speed-adjusting gear lever; 7.2-gear box; 8-main power switch; 9-a charging interface; 10.1-belt tensioning pulley I, 10.2-belt tensioning pulley II; 11-a crawler belt; 12-a chassis frame; 13-an air pump; 14-a battery pack; 15-a support frame; 16-oil water separator; 17-a gas storage tank; 18-a feed bin; 19-standing the plate; 20-a tension spring; 21-a discharge pipe; 22-a crushing bin; 23-a reducer; 24-a gear oil pump; 25-gasoline engine ignition switch; 26-throttle switch; 27-steel wire; 28-a drive shaft; 29-air pipe joint; 30-arc cover plate; 31-a belt; 32-a hydraulic oil tank; 33-oil pipe; 34-a gasoline engine; 35-single-acting hydraulic cylinders; 36-a reversing gearbox; 37-a portal frame; 38-hydraulic electromagnetic directional valve; 39-relief valve; 40-hydraulic ejector rod; 41-a hopper; 42-pin shaft; 43-a crushing rotating shaft; 44-a cutter head; 45-cutting knife; 46-moving kneading board; 47-feed roll; 48-stationary knife; 49-static rubbing plate; 50-remote controller.
Detailed Description
In order to clearly illustrate the technical features of the present solution, the present solution is explained below by way of specific embodiments.
Example one
As shown in figures 1-4, the mulberry shoot cutting, smashing and carrying all-in-one machine comprises a rack 1 provided with walking wheels, and a cutting device, a smashing system, a power device and a control system which are sequentially arranged on the rack from front to back, wherein the walking wheels are crawler wheels, and the power device comprises an energy device and a transmission system.
The energy device comprises a gasoline engine, a battery pack and a charging interface. The gasoline engine 34 is installed on the frame 1, the battery pack is installed on a chassis frame of the crawler wheel, the charging interface and the main power switch are installed on the frame below the console, and the chassis frame can also be regarded as a part of the frame. The chassis frame is installed below the frame, and the track 11 is installed on the chassis frame, and the track is the rubber material. The speed reducer 23 is installed below the frame 1, the gasoline engine 34 is connected with the speed reducer 23 through a belt 31, the speed reducer 23 is connected with the driving wheel of the crawler belt 11 through a transmission shaft 28, and the gasoline engine 34 drives the driving wheel of the crawler belt 11 through the speed reducer 23 to realize the walking of the machine.
The control system comprises a control console, a hydraulic system, a speed regulating mechanism and an electronic control device. The control console is connected to the rack 1 through a support 4, a handle is mounted on the support, an accelerator switch 26 is mounted on the handle on one side, the accelerator switch 26 is connected with an accelerator switch of the gasoline engine through a steel wire 27, and the size of an accelerator of the gasoline engine can be controlled through the accelerator switch 26. 4 trough-shaped through holes are formed in the console, 4 operating rods 3 are arranged in the 4 trough-shaped through holes, and the lower ends of the operating rods are mounted below a control panel of the console through cylindrical beams. The operating rod 3 is respectively connected with a direction control plectrum on the speed reducer 23, a belt tensioning wheel I10.1 and a belt tensioning wheel II 10.2 through a steel wire 27.
The console is provided with a power switch, namely a gasoline engine ignition switch 25, which is connected with the gasoline engine 34 and the battery pack 14 through electric wires, respectively. The direction of machine advancing is controlled through straight action bars I3.1, straight action bars II 3.3, and tensioning and loosening of belt tensioning wheel I10.1 and belt tensioning wheel II 10.2 are respectively controlled through curved action bars I3.2 and curved action bars II 3.4.
The hydraulic system comprises a hydraulic oil tank, a gear oil pump, a hydraulic multi-way reversing valve, a single-action hydraulic cylinder, a hydraulic ejector rod, an overflow valve and a hydraulic electromagnetic reversing valve. The hydraulic oil tank 32 is arranged on the frame 1 and is positioned in front of the console 2; the relief valve 39 and the hydraulic solenoid directional valve 38 are stacked together and mounted on the chassis frame 12. The gear oil pump 24 and the hydraulic multi-way commutator 6 are arranged on the frame, the input shaft of the gear oil pump 24 is connected with the output shaft of the gasoline engine through a coupler, and the gasoline engine drives the gear oil pump 24 to work to provide hydraulic oil for a hydraulic system. The hydraulic oil tank 32 is connected with the gear oil pump 24 and the relief valve 39 through oil pipes 33 respectively. The gear oil pump 24 is connected with the hydraulic multi-way directional valve through an oil pipe 33. The hydraulic multi-way directional control valve is connected with a hydraulic electromagnetic directional control valve 38 through an overflow valve 39 by an oil pipe 33. The relief valve 39 functions as a safety relief. The single-acting hydraulic cylinder 35 is installed on the console, and the single-acting hydraulic cylinder 35 is respectively connected with the hydraulic electromagnetic directional valves 38 through the oil pipes 33.
A remote controller 5 is arranged on one side of the control console 2, and the remote controller 5 is respectively connected with the battery pack 14 and the hydraulic electromagnetic directional valve 38 through electric wires. Therefore, in addition to manually operating the operation lever 3, the user can control the remote controller through the remote controller 50 associated with the machine to change the state of the hydraulic solenoid directional valve 38, thereby controlling the extension and retraction of the single-acting hydraulic cylinder 35, and further controlling the operating state of the operation lever 3 on the control panel. Because the belt tensioning wheel I10.1 and the belt tensioning wheel II 10.2 are provided with springs, and the direction control shifting sheet on the speed reducer can automatically reset, the operating rod 3 can automatically reset after the acting force applied by the single-acting hydraulic cylinder 35 is eliminated, so that the next control of the single-acting hydraulic cylinder 35 is facilitated.
The speed regulating mechanism is arranged on the rack and comprises a gear box 7.2 and a speed regulating gear lever 7.1. The gear box 7.2 is mounted on the rack through a bolt, the speed-regulating gear lever is mounted on a speed reducer 23 below the rack, the speed reducer 23 is connected with a gasoline engine 34 through a belt 31, and the speed reducer is connected with a crawler wheel driving wheel through a transmission shaft 28.
The cutting device comprises an air pump in transmission connection with the power device, an air pipe which is provided with an oil-water separator, an air storage tank which is connected with the air pump, and an air pipe joint which is connected with an air outlet of the air storage tank through the air pipe, wherein the air pipe joint is connected with a pneumatic short branch cutter which is arranged at the front end of the frame through the air pipe. Specifically, the air pump 13 is mounted on the chassis frame 12; the air pump 13 is driven by a gasoline engine 34 through a transmission system, the air pump 13 is connected with an oil-water separator 16 arranged on the support frame 15 through an air pipe, and the oil-water separator 16 is connected with an air storage tank 17 arranged on the frame 1. The oil-water separator 16 filters out moisture, oil gas and dust impurities in the compressed air from the air pump 13, so that the air purification effect is achieved on a subsequent pneumatic system (loop) to prevent damage to the pneumatic equipment. The air storage tank 17 is connected with two air pipe joints 29 arranged on the support frame 15 through air pipes; the pneumatic short-branch scissors can be connected with the air pipe connector through an air pipe. Therefore, the machine can simultaneously connect two pneumatic short-branch shears to work simultaneously, and the working efficiency is improved. The pneumatic short-cut scissors can adopt the prior art, and the specific structure of the pneumatic short-cut scissors is not described in detail herein.
The crushing system comprises a crushing bin and a crushing device, wherein the crushing bin is fixedly connected with the frame through a support frame 15, the crushing device is arranged in the crushing bin, the crushing bin faces the side wall of the shearing device and is provided with a feeding hole, the feeding hole is fixedly provided with a feeding bin 18 extending towards the side of the shearing device, the feeding bin 18 is fixedly connected with the support frame 15, and a discharging pipe extending along the rotation direction of the crushing device is fixedly connected to the crushing bin. The feeding bin is a cone with a rectangular cross section, and the sectional area of one end close to the crushing bin is smaller than that of the other end, so that the branches are furled.
The reducing mechanism includes along the feeding direction through the bearing install smash pivot 43 on smashing the storehouse and along 3 blade discs 44 that smash pivot circumference and set firmly, it is connected with the power device transmission through the reversing gear case to smash the pivot, the cutter 45 has set firmly on the side that is close to the feed inlet on the blade disc, and the cutter all is equipped with the rectangle sword of cutting edge for both sides, and the cutter passes through the bolt to be connected with the blade disc, and cutter 45 is the twolip, and the cutting edge is radial installation, can change the another side when one side cutting edge wearing and tearing are serious and continue to use, has improved resource utilization. One end of the cutter disc far away from the crushing rotating shaft is fixedly provided with a movable rubbing plate 46, the inner wall of the crushing bin is fixedly provided with a static rubbing plate 49 matched with the movable rubbing plate, and the crushed sawdust is further crushed through the matching of the rubbing plate 46 and the fixed rubbing plate 49. The crushed wood chips are blown by the air stream scraper generated by the high-speed rotation of the cutter head 44 and discharged from the discharge pipe 21. In addition to the arrangement of the cutting knife 45 and the movable kneading plate 46, the cutter head 44 also serves as a flywheel for energy storage, ensuring that the cutting knife 45 generates a sufficient cutting force when cutting thick branches. The crushing bin comprises an upper shell and a semicircular lower shell which are buckled together, the static kneading plate is arranged at the bottom of the lower shell, and a hinged upper cover is arranged on the upper shell, so that the installation and the maintenance of parts inside the crushing bin 22 are facilitated.
A horizontal fixed knife 48 positioned below the feeding hole is further fixedly arranged in the crushing bin 22, the fixed knife 48 is parallel to the cutting knife, and the cutting edge of the fixed knife faces upwards. When the crushing rotating shaft drives the cutter head to rotate, the cutter is matched with the fixed cutter in sequence and intermittently to cut the material.
Two feeding rollers 47 which are arranged up and down are further arranged at the feeding port through two vertical plates 19 fixedly connected with the supporting frame, stripes which extend along the axial direction are arranged on the surfaces of the feeding rollers 47, and the feeding rollers above the feeding rollers are in transmission connection with the power device through the reversing gear box 36. The vertical plate is provided with a long hole extending vertically, two ends of a feeding roller above the vertical plate are connected in the long hole in a sliding mode, an arc-shaped cover plate 30 with one end hinged to the feeding bin is arranged above the feeding roller above the vertical plate, a cross rod fixedly connected with the vertical plate 19 is arranged above the arc-shaped cover plate 30, a door-shaped support is fixedly connected to the upper surface of the arc-shaped cover plate, and the cross rod is connected with the door-shaped support through a tension spring 20 enabling the arc-shaped cover plate to have a downward moving trend. The free end of the arc-shaped cover plate always has the trend of moving downwards through the acting force of the tension spring 20, and then the feeding roller 47 always has the trend of pressing downwards. In the feeding process, the feeding roller 47 above is always pressed on the branches to adapt to the change of the diameters of the branches. After the front ends of the branches enter the crushing bin 22 and start to be crushed, the feeding rollers 47 continue to press the branches, and the branches play a role in supporting and feeding in the cutting process.
Example two
The embodiment comprises a hopper 41, the front end of which is hinged with a frame through a pin shaft 42, wherein a hydraulic push rod 40 is hinged on the frame, and the extending end of the hydraulic push rod 40 is hinged with the hopper. When the device is used, the crushing device, the shearing device and the interfering transmission system are removed, when the hopper 41 and the hydraulic push rod 40 are installed, the hydraulic multi-way reversing valve is connected with the hydraulic push rod 40 through the overflow valve 39 through the oil pipe 33, and the state of the hydraulic push rod 40 is controlled through the hydraulic multi-way reversing valve so as to control the unloading of the hopper 41.
Of course, the above description is not limited to the above examples, and technical features of the present invention that are not described in the present application may be implemented by or using the prior art, and are not described herein again; the above embodiments and drawings are only used for illustrating the technical solutions of the present invention and are not intended to limit the present invention, and the present invention has been described in detail with reference to the preferred embodiments, and those skilled in the art should understand that changes, modifications, additions or substitutions made by those skilled in the art within the spirit of the present invention should also belong to the protection scope of the claims of the present invention.
Claims (5)
1. The utility model provides a mulberry shoot is cut down and is smashed transport all-in-one which characterized in that: comprises a frame provided with walking wheels, and a cutting device, a crushing system, a power device and a control system which are sequentially arranged on the frame from front to back; the automatic feeding device is characterized by further comprising a hopper, the front end of the hopper is hinged with the rack, a hydraulic ejector rod is hinged to the rack, and the extending end of the hydraulic ejector rod is hinged with the hopper.
2. The mulberry shoot cutting, smashing and carrying all-in-one machine as claimed in claim 1, wherein: the crushing system comprises a crushing bin fixedly connected with the frame and a crushing device arranged in the crushing bin, a feed inlet is formed in the side wall, facing the shearing device, of the crushing bin, a feed bin extending towards the side where the shearing device is located is fixedly arranged at the feed inlet, and a discharge pipe extending upwards along the rotating direction of the crushing device is fixedly connected to the crushing bin;
the reducing mechanism includes along the feeding direction through the bearing install smash the pivot on smashing the storehouse and along smashing a plurality of blade discs that pivot circumference set firmly, it is connected with the power device transmission through reversing gear case to smash the pivot, the cutter has set firmly on the side that is close to the feed inlet on the blade disc, and the one end of keeping away from crushing pivot on the blade disc has set firmly and moves the kneading board, smash the inner wall in storehouse set firmly with move the quiet kneading board of kneading board adaptation.
3. The mulberry shoot cutting, smashing and carrying all-in-one machine as claimed in claim 2, wherein: the feeding port is also provided with two feeding rollers which are arranged up and down through two vertical plates fixedly connected with the supporting frame, and the feeding rollers are in transmission connection with the power device through a reversing gear box.
4. The mulberry shoot cutting, smashing and carrying all-in-one machine as claimed in claim 3, wherein: the vertical plate is provided with a long hole extending vertically, two ends of a feeding roller above the vertical plate are connected in the long hole in a sliding mode, an arc-shaped cover plate with one end hinged to the feeding bin is arranged above the feeding roller above the vertical plate, a cross rod fixedly connected with the vertical plate is arranged above the arc-shaped cover plate, the upper surface of the arc-shaped cover plate is fixedly connected with a door-shaped support, and the cross rod is connected with the door-shaped support through a tension spring enabling the arc-shaped cover plate to move downwards.
5. The mulberry shoot cutting, smashing and carrying all-in-one machine as claimed in claim 1, wherein: the cutting device comprises an air pump in transmission connection with the power device, an air pipe provided with an oil-water separator, an air storage tank connected with the air pump, and an air pipe joint connected with the air outlet of the air storage tank through the air pipe, wherein the air pipe joint is connected with a pneumatic short branch cutter arranged at the front end of the frame through the air pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920589808.6U CN210137638U (en) | 2019-04-28 | 2019-04-28 | Mulberry shoot is cut and is fell and smash transport all-in-one |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920589808.6U CN210137638U (en) | 2019-04-28 | 2019-04-28 | Mulberry shoot is cut and is fell and smash transport all-in-one |
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| CN210137638U true CN210137638U (en) | 2020-03-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920589808.6U Active CN210137638U (en) | 2019-04-28 | 2019-04-28 | Mulberry shoot is cut and is fell and smash transport all-in-one |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109964679A (en) * | 2019-04-28 | 2019-07-05 | 山东农业大学 | A kind of mulberry shoot, which is cut, to be cut down crushing and carries all-in-one machine |
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2019
- 2019-04-28 CN CN201920589808.6U patent/CN210137638U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109964679A (en) * | 2019-04-28 | 2019-07-05 | 山东农业大学 | A kind of mulberry shoot, which is cut, to be cut down crushing and carries all-in-one machine |
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