CN210134138U - Quenching machine tool - Google Patents
Quenching machine tool Download PDFInfo
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- CN210134138U CN210134138U CN201920964033.6U CN201920964033U CN210134138U CN 210134138 U CN210134138 U CN 210134138U CN 201920964033 U CN201920964033 U CN 201920964033U CN 210134138 U CN210134138 U CN 210134138U
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- 238000010791 quenching Methods 0.000 title claims abstract description 68
- 230000000171 quenching effect Effects 0.000 title claims abstract description 51
- 230000007246 mechanism Effects 0.000 claims abstract description 101
- 238000003825 pressing Methods 0.000 claims abstract description 51
- 238000005096 rolling process Methods 0.000 claims abstract description 34
- 238000003754 machining Methods 0.000 claims description 16
- 230000003028 elevating effect Effects 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 17
- 230000008569 process Effects 0.000 abstract description 11
- 238000010586 diagram Methods 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
- 238000009826 distribution Methods 0.000 description 3
- 244000309464 bull Species 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 230000008646 thermal stress Effects 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 206010035148 Plague Diseases 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 241000607479 Yersinia pestis Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 230000006032 tissue transformation Effects 0.000 description 1
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Abstract
The utility model relates to the technical field of quenching, in particular to a quenching machine tool, which comprises a workpiece platform, an upper pressing mechanism, a rolling mechanism and a rotating mechanism. The workpiece platform is used for placing a workpiece; the upper pressing mechanism is positioned above the workpiece platform and is used for pressing the workpiece on the workpiece platform; the rolling mechanism comprises a base, a plurality of first driving parts and a plurality of rollers, the rollers are distributed in a circumferential manner, the first driving parts are arranged on the base and correspond to the rollers one by one, and the rollers can move in the circumferential radial direction under the driving of the first driving parts and can be abutted against the inner wall of a workpiece; the rotating mechanism is connected with the base and is used for driving the rolling mechanism to rotate. The quenching machine tool provided by the utility model can enable the inner wall of the workpiece to receive the uniform rolling of the roller wheel in the quenching process of the workpiece, solves the problem of non-uniform deformation of the workpiece in the quenching process, and effectively reduces the distortion of the workpiece.
Description
Technical Field
The utility model relates to the technical field of quenching, in particular to a quenching machine tool.
Background
The problem of quenching distortion of steel workpieces during heat treatment is one of the difficulties which plague workers in the domestic and foreign industries, and especially, irregular deformation such as warping, elliptical distortion and the like of parts caused by the combined action of tissue stress and thermal stress in the heat treatment process of gear rings and circular ring parts brings great difficulty to the manufacture of parts with high precision requirements.
The existing methods for controlling the distortion of the gear ring mainly comprise the following methods:
1) the machining allowance is increased, the method not only directly increases the production cost, but also needs subsequent high-precision machining equipment to ensure the machining precision, and the cost is higher;
2) the method is characterized in that a certain pressure is applied to the workpiece to correct the distortion part of the workpiece after heat treatment quenching distortion, and the method is used for improving the distortion workpiece to a certain extent, but is very difficult to control the distortion within a small range;
3) a pressure quenching method for expanding mandrel is characterized by that the expansion mandrel is composed of upper pressure cylinder, upper pressure cone head, expansion slide block and platform, and when it is used for pressure quenching, the upper pressure cylinder is combined with the taper of expansion slide block by means of upper pressure cone head to push expansion slide block to open and contact with the inner wall of ring gear or ring to prevent deformation, but the expansion slide block is expanded by means of contact of conical surface, and the slide block can not be completely contacted with inner wall of ring gear or ring, so that the contacted position can be controlled to prevent deformation, and the non-contacted position still has deformation, and at the same time the non-uniformity of conical surface contact can make the expansion force of every expansion block be different, so that it can make the deformation-preventing control of ring gear or ring be non-uniform.
Therefore, a quench machining tool is needed to solve the above technical problems.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a quenching machine tool to solve the technical problems of uneven deformation and large deformation of gear rings and circular ring workpieces in the heat treatment process in the prior art.
To achieve the purpose, the utility model adopts the following technical proposal:
a quench machining tool comprising:
a workpiece platform for placing a workpiece;
the upper pressing mechanism is positioned above the workpiece platform and is used for pressing the workpiece on the workpiece platform;
the rolling mechanism comprises a base, a plurality of first driving pieces and a plurality of rollers, wherein the rollers are distributed in a circumferential manner, the first driving pieces are arranged on the base and correspond to the rollers one by one, and the rollers can move along the radial direction of the circumference under the driving of the first driving pieces and can be abutted against the inner wall of the workpiece;
and the rotating mechanism is connected with the base and is used for driving the rolling mechanism to rotate.
Preferably, the rolling mechanism further comprises:
the sliding columns correspond to the first driving parts or the idler wheels one by one, the driving ends of the first driving parts are connected with the sliding columns, and the idler wheels are arranged on the sliding columns;
the base is provided with a plurality of sliding grooves, the sliding grooves correspond to the sliding columns one to one, and the sliding columns can slide along the sliding grooves.
Preferably, the work piece platform comprises:
the platform plate is used for placing the workpiece, the platform plate is provided with a through hole which is axially communicated, and the top surface of the platform plate is provided with a drainage groove which extends from the outer edge of the platform plate to the direction of the through hole;
the supporting ring is supported at the lower end of the platform plate and provided with a cavity communicated with the through hole, the rotating mechanism is arranged in the cavity and is used for rotatably supporting the rolling mechanism at the top opening of the through hole, and the peripheral surface of the supporting ring is provided with a drainage hole communicated with the cavity.
Preferably, the pressing mechanism includes:
the upper pressing plate is arranged above the workpiece platform;
the second driving piece is fixed on the lower surface of the upper pressure plate;
and the pressing ring is connected to the driving end of the second driving piece, can be driven by the second driving piece to lift and can be abutted to the upper end face of the workpiece.
Preferably, the pressing mechanism further includes:
and the third driving pieces are distributed along four corners of the upper pressure plate and are used for driving the upper pressure plate to lift.
Preferably, the rotation mechanism includes:
the flange seat is provided with a bearing seat in the center;
the large gear is supported on the bearing seat through a bearing;
the motor is fixed on the flange seat;
the small gear is arranged on an output shaft of the motor and is meshed with the large gear;
the hub is arranged on the large gear, and the upper end of the hub is connected with the base.
Preferably, the quenching machine tool is arranged in a quenching tank, and the quenching tank is used for containing a quenching medium.
Preferably, the quenching machine tool further comprises a lifting mechanism, and the lifting mechanism is used for driving the workpiece to lift so as to be immersed in or separated from the quenching medium.
Preferably, the elevating mechanism includes:
a lifting platform base;
a fourth driving member provided on the lifting platform base;
the lifting platform is connected with the driving end of the fourth driving part, the fourth driving part can drive the lifting platform to lift, and the workpiece platform and the rotating mechanism are both arranged on the lifting platform;
the two cross beam frames are arranged on the lifting platform at intervals, and the pressing mechanism is supported on the cross beam frames.
Preferably, the quenching machine tool further comprises a rotary oil cylinder assembly, and the oil inlet and the oil return port of the first driving piece are communicated with the hydraulic station through the rotary oil cylinder assembly.
The utility model has the advantages that:
the utility model provides a quenching machine tool, which comprises a workpiece platform, an upper pressing mechanism, a rolling mechanism and a rotating mechanism. The workpiece platform is used for placing a workpiece; the upper pressing mechanism is positioned above the workpiece platform and is used for pressing the workpiece on the workpiece platform; the rolling mechanism comprises a base, a plurality of first driving parts and a plurality of rollers, the rollers are distributed in a circumferential manner, the first driving parts are arranged on the base and correspond to the rollers one by one, and the rollers can move in the circumferential radial direction under the driving of the first driving parts and can be abutted against the inner wall of a workpiece; the rotating mechanism is connected with the base and is used for driving the rolling mechanism to rotate. When the quenching machine tool works, a workpiece after heating and heat preservation is transferred to a workpiece platform, then an upper pressing mechanism descends to press the workpiece tightly on the working platform, then a first driving piece drives a roller to abut against the inner wall of the workpiece, and meanwhile, a rotating mechanism drives a rolling mechanism to rotate, so that a quenching medium submerges the workpiece, and the workpiece is quenched. In the quenching process of the workpiece, the inner wall of the workpiece is uniformly rolled by the rollers, so that the problem of non-uniform deformation of the workpiece in the quenching process is solved, and the distortion of the workpiece is effectively reduced.
Drawings
FIG. 1 is a first schematic structural view of the quenching machine tool of the present invention;
FIG. 2 is a schematic structural view II of the quenching machine tool of the present invention;
FIG. 3 is a first schematic structural diagram of the rolling mechanism of the present invention;
FIG. 4 is a schematic structural diagram II of the rolling mechanism of the present invention;
fig. 5 is a first schematic structural diagram of the workpiece platform of the present invention;
FIG. 6 is a schematic structural diagram of a workpiece platform according to the present invention;
fig. 7 is a first schematic structural view of the rotating mechanism of the present invention;
fig. 8 is a schematic structural view of the rotating mechanism of the present invention;
fig. 9 is a schematic structural view of the pressing mechanism of the present invention;
fig. 10 is a schematic structural view of the lifting mechanism of the present invention;
fig. 11 is a first schematic structural diagram of the rotary cylinder assembly of the present invention;
fig. 12 is a schematic structural diagram of the rotary cylinder assembly according to the present invention.
In the figure:
10-a workpiece stage; 11-a platform plate; 111-through holes; 112-a drainage groove; 12-a support ring; 121-a cavity; 122-drainage holes;
20-a pressing mechanism; 21-an upper pressure plate; 22-a second drive member; 23-a pressure ring; 24-a third drive member;
30-a rolling mechanism; 31-a base; 311-a chute; 32-a first drive member; 321-an oil inlet; 322-oil return port; 33-a roller; 34-a sliding column;
40-a rotating mechanism; 41-flange seat; 411-a bearing seat; 42-bull gear; 43-a motor; 44-pinion gear; 45-a hub;
50-a lifting mechanism; 51-a lifting platform base; 52-a lifting platform; 53-beam frame;
60-rotating the cylinder assembly; 61-rotating the outer cylinder; 611-a first cylinder; 6111-main oil inlet; 612-a first piston; 6121-first oil hole; 613-first oil chamber; 614-first bearing; 62-rotating the inner cylinder; 621-a second cylinder; 622 — second piston; 623-a second oil chamber; 624-oil separation pipe; 6241-a second oil hole; 625-a second bearing; 63-closing the plate; 631-total oil return;
100-quenching tank.
Detailed Description
The technical solution of the present invention will be further explained with reference to the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting of the invention. It should be further noted that, for the convenience of description, only some but not all of the elements related to the present invention are shown in the drawings.
In the description of the present invention, unless expressly stated or limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, e.g., as meaning permanently connected, detachably connected, or integral to one another; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
In the description of the present embodiment, the terms "upper", "lower", "left", "right", and the like are used in the orientation or positional relationship shown in the drawings only for convenience of description and simplicity of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used only for descriptive purposes and are not intended to have a special meaning.
The utility model provides a quenching machine tool, as shown in figures 1-4, comprising a workpiece platform 10, an upper pressing mechanism 20, a rolling mechanism 30 and a rotating mechanism 40. The workpiece platform 10 is used for placing a workpiece; the upper pressing mechanism 20 is positioned above the workpiece platform 10, and the upper pressing mechanism 20 is used for pressing the workpiece on the workpiece platform 10; the rolling mechanism 30 comprises a base 31, a plurality of first driving pieces 32 and a plurality of rollers 33, wherein the plurality of rollers 33 are distributed in a circumferential manner, the plurality of first driving pieces 32 are arranged on the base 31 and correspond to the plurality of rollers 33 one by one, and the rollers 33 can move in the circumferential radial direction under the driving of the first driving pieces 32 and can be abutted against the inner wall of the workpiece; the rotating mechanism 40 is connected with the base 31, and the rotating mechanism 40 is used for driving the rolling mechanism 30 to rotate. In this embodiment, the first driving member 32 is a cylinder, and the first driving member 32 is connected to the hydraulic station, but in other embodiments, the first driving member 32 may also be a cylinder. When the quenching machine tool is used, the quenching machine tool is generally placed in a quenching tank 100, firstly, a workpiece after heating and heat preservation is transferred onto a workpiece platform 10, then an upper pressing mechanism 20 descends to press the workpiece onto a working platform, then a first driving piece 32 drives a roller 33 to abut against the inner wall of the workpiece, meanwhile, a rotating mechanism 40 drives a rolling mechanism 30 to rotate, and meanwhile, a quenching medium in the quenching tank 100 immerses the workpiece, so that the workpiece is quenched. In the quenching process of the workpiece, the inner wall of the workpiece is uniformly rolled by the roller 33, so that the problem of non-uniform deformation of the workpiece in the quenching process is solved, and the distortion of the workpiece is effectively reduced. It should be noted that the number of the first driving elements 32 and the number of the rollers 33 may be set according to the inner diameter of the workpiece, and in this embodiment, the number of the first driving elements 32 and the number of the rollers 33 are four, and it is understood that when the inner diameter of the workpiece is larger, the number of the first driving elements 32 and the number of the rollers 33 may be increased appropriately, and when the inner diameter of the workpiece is smaller, the number of the first driving elements 32 and the number of the rollers 33 may be decreased appropriately, as long as the inner wall of the workpiece can be uniformly rolled.
Preferably, the rolling mechanism 30 further includes a pressure sensor for detecting the pressure between the roller 33 and the inner wall of the workpiece, and the pressure sensor and the first driving member 32 are electrically connected to a control system, and the control system can control the hydraulic pressure provided by the hydraulic station to the first driving member 32 according to the pressure value fed back by the pressure sensor.
Preferably, the rolling mechanism 30 further includes a plurality of sliding columns 34, the plurality of sliding columns 34 correspond to the plurality of first driving members 32 or the plurality of rollers 33 one by one, the driving ends of the first driving members 32 are connected to the sliding columns 34, and the rollers 33 are disposed on the sliding columns 34; the base 31 is provided with a plurality of sliding grooves 311, the sliding grooves 311 correspond to the sliding posts 34 one by one, and the sliding posts 34 can slide along the sliding grooves 311. The rollers 33 can be further stabilized by the arrangement of the slide posts 34 and the slide grooves 311.
Specifically, referring to fig. 5 and 6, the workpiece stage 10 includes a support ring 12 and a stage plate 11 disposed at an upper end of the support ring 12, the stage plate 11 is provided with a through hole 111 penetrating axially, the through hole 111 is communicated with a cavity 121 of the support ring 12, and the stage plate 11 is used for placing a workpiece. The top surface of the platform plate 11 is provided with a drainage groove 112 extending from the outer edge of the platform plate 11 to the direction of the through hole 111, the outer peripheral surface of the support ring 12 is provided with a drainage hole 122 communicated with the cavity 121, and the drainage groove 112 and the drainage hole 122 are arranged to facilitate the flow of the quenching medium.
Referring to fig. 7 and 8, the rotating mechanism 40 includes a flange seat 41, a motor 43, a gearwheel 42, a pinion 44 and a hub 45, the lower end of the support ring 12 is fixed on the flange seat 41, the motor 43, the gearwheel 42, the pinion 44 and the hub 45 are all located in the cavity 121 of the support ring 12, the flange seat 41 is provided with a bearing seat 411, the gearwheel 42 is supported on the bearing seat 411 through a bearing, the motor 43 is fixed on the flange seat 41, the pinion 44 is arranged on an output shaft of the motor 43, the pinion 44 is meshed with the gearwheel 42, the lower end of the hub 45 is fixed on the gearwheel 42, the upper end of the hub 45 is connected with the base 31, and the hub 45 rotatably supports the rolling mechanism 30 at the top opening of the. The motor 43 can drive the pinion gear 44 to rotate, the pinion gear 44 can drive the bull gear 42 to rotate, the bull gear 42 can drive the hub 45 to rotate, and the hub 45 can drive the rolling mechanism 30 to rotate. The rolling mechanism 30 is driven by the rotating mechanism 40 to rotate at the speed of 12r/min-30 r/min. In other embodiments, the lower end of the support ring 12 may not be fixed to the flange seat 41, the flange seat 41 may be disposed in the cavity 121 of the support ring 12, and the lower end of the support ring 12 and the lower end of the flange seat 41 may be fixed to a mounting platform, such as the lifting platform 52 of the lifting mechanism 50 in the embodiment, and the lifting mechanism 50 will be described below.
Referring to fig. 9, the pressing mechanism 20 includes an upper pressing plate 21, a second driving member 22, and a pressing ring 23, the upper pressing plate 21 is disposed above the workpiece platform 10, the second driving member 22 is fixed to a lower surface of the upper pressing plate 21, the pressing ring 23 is connected to a driving end of the second driving member 22, and the pressing ring 23 can be driven by the second driving member 22 to move up and down and can abut against an upper end surface of the workpiece. Further, the pressing mechanism 20 further includes a third driving member 24, the plurality of third driving members 24 are distributed along four corners of the upper pressing plate 21, the third driving member 24 is fixed on a mounting platform (in this embodiment, the mounting platform is a cross beam frame 53 of the lifting mechanism 50, and the lifting mechanism 50 will be described later), a driving end of the third driving member 24 is connected to the upper pressing plate 21, the third driving member 24 is used for driving the upper pressing plate 21 to lift, during operation, the third driving member 24 drives the upper pressing plate 21 to descend to a certain position, and then the second driving member 22 drives the pressing ring 23 to descend to abut against the end surface of the workpiece. In this embodiment, the second driving member 22 and the third driving member 24 are both oil cylinders, and the second driving member 22 and the third driving member 24 are both communicated with a hydraulic station, in other embodiments, the second driving member 22 and the third driving member 24 may also be air cylinders. Furthermore, a position sensor for detecting the descending position of the upper platen 21 is arranged on the upper platen 21, the position sensor and the third driving member 24 are both electrically connected with the control system, and the control system can control the start and stop of the third driving member 24 according to the position of the upper platen 21 fed back by the position sensor.
Further, the quenching machine tool also comprises a lifting mechanism 50, and the lifting mechanism 50 is used for driving the workpiece to lift so as to be immersed in or separated from the quenching medium in the quenching tank 100. Specifically, referring to fig. 10, the lifting mechanism 50 includes a lifting platform base 51, a fourth driving member, a lifting platform 52 and a cross beam 53, the fourth driving member is disposed on the lifting platform base 51, the lifting platform 52 is connected to a driving end of the fourth driving member, the fourth driving member can drive the lifting platform 52 to lift, the flange base 41 of the rotating mechanism 40 is disposed on the lifting platform 52, two cross beam frames 53 are disposed on the lifting platform 52 at intervals, and the third driving member 24 of the pressing mechanism 20 is disposed on the cross beam 53. In this embodiment, the fourth driving member is a cylinder, and the fourth driving member is communicated with the hydraulic station.
Further, the quenching machine tool further comprises a rotary oil cylinder assembly 60, the oil inlet 321 and the oil return opening 322 of the first driving part 32 are communicated with the hydraulic station through the rotary oil cylinder assembly 60, and the rolling mechanism 30 can be prevented from being wound by an oil pipe connected with the oil inlet 321 and the oil return opening 322 on the first driving part 32 in the rotating process through the arrangement of the rotary oil cylinder assembly 60.
Specifically, referring to fig. 11 and 12, the swivel cylinder assembly 60 includes a swivel outer cylinder 61 and a swivel inner cylinder 62. The rotary outer oil cylinder 61 comprises a first cylinder barrel 611, a first piston 612 arranged in the first cylinder barrel 611 and a first bearing 614 arranged between the first cylinder barrel 611 and the first piston 612, the rotary inner oil cylinder 62 comprises a second cylinder barrel 621, a second piston 622 arranged in the second cylinder barrel 621 and a second bearing 625 arranged between the second cylinder barrel 621 and the second piston 622, the first piston 612 is provided with a first mounting hole which penetrates through in the axial direction, the second cylinder barrel 621 is arranged in the first mounting hole, and the lower ends of the first cylinder barrel 611 and the second cylinder barrel 621 are both connected with a sealing plate 63; a first oil chamber 613 is formed by the waist of the first piston 612 and the wall of the first cylinder 611, a plurality of first oil holes 6121 distributed along the circumferential direction of the through hole 111 are formed in the first piston 612, one end of each first oil hole 6121 penetrates through the top surface of the first piston 612, the other end of each first oil hole 6121 is communicated with the first oil chamber 613, the plurality of first oil holes 6121 correspond to the plurality of first driving members 32 one to one, and the oil inlets 321 of the first driving members 32 are communicated with the first oil holes 6121; a second oil chamber 623 is formed by the lower end of the second piston 622 and the cylinder wall of the second cylinder 621, a second mounting hole which is axially penetrated is formed in the second piston 622, an oil distribution pipe 624 is arranged in the second mounting hole, a plurality of second oil holes 6241 which are distributed along the circumferential direction are formed in the oil distribution pipe 624, one end of each second oil hole 6241 penetrates through the top surface of the oil distribution pipe 624, the other end of each second oil hole 6241 is communicated with the second oil chamber 623, the plurality of second oil holes 6241 correspond to the plurality of first driving pieces 32 one by one, and the oil return port 322 of each first driving piece 32 is communicated with the corresponding second oil hole 6241; the wall of the first cylinder barrel 611 is provided with a main oil inlet 6111 communicated with the first oil chamber 613, the sealing plate 63 is provided with a main oil return port 631 communicated with the second oil chamber 623, the main oil inlet 6111 and the main oil return port 631 are communicated with a hydraulic station, the hydraulic station can be a controllable pulse variable frequency hydraulic workstation, and the adjustment of 0-500bar of oil pressure of a pipeline can be realized. Through the setting of rotatory hydro-cylinder assembly 60, realized that hydraulic pressure stands when being the first driving piece 32 fuel feeding through rotatory outer hydro-cylinder 61, the oil pipe that advances of first driving piece 32 can also drive first piston 612 rotatory for first cylinder 611, thereby the oil pipe that advances of connecting on having avoided first driving piece 32 takes place the winding, the same reason first driving piece 32 through rotatory interior hydro-cylinder 62 oil return while, the oil pipe that returns of first driving piece 32 can also drive second piston 622 rotatory for second cylinder 621, thereby the oil pipe that returns of having avoided connecting on the first driving piece 32 takes place the winding.
The quenching machine tool provided by the utility model has the working process as follows:
transferring the heated and heat-preserved workpiece to a workpiece platform 10 through a manipulator or a lifting appliance;
the third driving part 24 of the upper pressing mechanism 20 drives the upper pressing plate 21 to descend firstly, so that the pressing ring 23 descends to a position which is 5-10mm close to the workpiece, the second driving part 22 of the upper pressing mechanism 20 drives the pressing ring 23 to descend to be in contact with the upper end face of the workpiece, 0-50bar of holding pressure is provided through the hydraulic station, the pressing ring 23 is tightly pressed on the end face of the gear ring, and the downward pressure of the second driving part 22 can be adjusted within the range of 0-50bar through the hydraulic station;
a first driving part 32 of the rolling mechanism 30 drives a roller 33 to be in contact with the inner wall of a workpiece, meanwhile, a rotating mechanism 40 starts to work, the roller 33 is in rolling contact with the inner wall of a gear ring, 0-100bar of pressure is applied to the workpiece through a hydraulic station, the operation lasts for 1-3 seconds, the center of the workpiece expanded at high temperature is positioned and pre-molded at high temperature, and then the roller 33 is driven by the first driving part 32 to retract to a position where the diameter of tangent circles of the rollers 33 on the periphery is the same as the target size of an inner hole of the workpiece after quenching;
the fourth driving part drives the lifting platform 52 to rapidly move downwards until the workpiece is completely immersed in the quenching medium in the quenching tank 100, the quenching medium stirring and circulating cooling pump starts to stir and cool the quenching medium, the temperature of the workpiece rapidly drops, the workpiece starts to shrink, when the inner hole of the workpiece shrinks to be tangent to the roller 33, the pressure sensor on the rolling mechanism 30 feeds back to the control system according to the shrinkage force of the workpiece at different stages of thermal stress and tissue transformation, and the control system provides 0-500bar hydraulic pressure through the hydraulic station to prevent the workpiece from deforming;
after the quenching of the workpiece is finished, the rolling mechanism 30 retracts, the rotating mechanism 40 stops rotating, the second driving part 22 of the pressing mechanism 20 ascends, the third driving part 24 of the pressing mechanism 20 ascends, meanwhile, the lifting platform 52 of the lifting mechanism 50 ascends until the workpiece is completely separated from the quenching medium, and the rolling quenching process of the whole workpiece is finished.
It is obvious that the above embodiments of the present invention are only examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.
Claims (10)
1. A quench machining tool, comprising:
a workpiece platform (10) for placing a workpiece;
the pressing mechanism (20) is positioned above the workpiece platform (10), and the pressing mechanism (20) is used for pressing the workpiece on the workpiece platform (10);
the rolling mechanism (30) comprises a base (31), a plurality of first driving pieces (32) and a plurality of rollers (33), the rollers (33) are distributed in a circumference manner, the first driving pieces (32) are arranged on the base (31) and correspond to the rollers (33) one by one, and the rollers (33) can move along the radial direction of the circumference under the driving of the first driving pieces (32) and can be abutted against the inner wall of the workpiece;
a rotating mechanism (40) connected with the base (31), wherein the rotating mechanism (40) is used for driving the rolling mechanism (30) to rotate.
2. The quench machining tool of claim 1, characterized in that the rolling mechanism (30) further comprises:
the sliding columns (34) correspond to the first driving parts (32) or the rollers (33) one by one, the driving ends of the first driving parts (32) are connected with the sliding columns (34), and the rollers (33) are arranged on the sliding columns (34);
a plurality of sliding grooves (311) are formed in the base (31), the sliding grooves (311) correspond to the sliding columns (34) one by one, and the sliding columns (34) can slide along the sliding grooves (311).
3. The quench machining tool according to claim 1, characterized in that the workpiece platform (10) comprises:
the workpiece placing device comprises a platform plate (11) for placing the workpiece, wherein the platform plate (11) is provided with a through hole (111) which axially penetrates through, and the top surface of the platform plate (11) is provided with a drainage groove (112) which extends from the outer edge of the platform plate (11) to the direction of the through hole (111);
the supporting ring (12) is supported at the lower end of the platform plate (11) and provided with a cavity (121) communicated with the through hole (111), the rotating mechanism (40) is arranged in the cavity (121), the rolling mechanism (30) is rotationally supported at the opening at the top of the through hole (111) by the rotating mechanism (40), and the peripheral surface of the supporting ring (12) is provided with a drainage hole (122) communicated with the cavity (121).
4. The quench machining tool according to claim 1, characterized in that the press-up mechanism (20) comprises:
an upper platen (21) disposed above the work stage (10);
a second driving member (22) fixed to the lower surface of the upper platen (21);
and the pressing ring (23) is connected to the driving end of the second driving piece (22), and the pressing ring (23) can be driven by the second driving piece (22) to lift and can be abutted to the upper end face of the workpiece.
5. The quench machining tool according to claim 4, characterized in that the press-up mechanism (20) further comprises:
the third driving pieces (24) are distributed along four corners of the upper pressing plate (21), and the third driving pieces (24) are used for driving the upper pressing plate (21) to lift.
6. The quench machining tool according to claim 1, characterized in that the rotating mechanism (40) comprises:
a flange seat (41), wherein the center of the flange seat (41) is provided with a bearing seat (411);
the large gear (42), the large gear (42) is supported on the bearing seat (411) through a bearing;
the motor (43), the said motor (43) is fixed on the said flange seat (41);
a pinion gear (44), wherein the pinion gear (44) is arranged on an output shaft of the motor (43), and the pinion gear (44) is meshed with the gearwheel (42);
the wheel hub (45), wheel hub (45) set up on gear wheel (42), the upper end of wheel hub (45) with base (31) are connected.
7. The quench machining tool according to claim 1, characterized in that the quench machining tool is arranged in a quench tank (100), the quench tank (100) being intended to contain a quench medium.
8. The quench machining tool of claim 7, further comprising an elevating mechanism (50), wherein the elevating mechanism (50) is configured to elevate the workpiece to immerse or separate the workpiece from the quenching medium.
9. The quench machining tool of claim 8, characterized in that the lifting mechanism (50) comprises:
a lifting platform base (51);
a fourth driving member provided on the lifting platform base (51);
the lifting platform (52) is connected with the driving end of the fourth driving piece, the fourth driving piece can drive the lifting platform (52) to lift, and the workpiece platform (10) and the rotating mechanism (40) are arranged on the lifting platform (52);
the two cross beams (53) are arranged on the lifting platform (52) at intervals, and the pressing mechanism (20) is supported on the cross beams (53).
10. The quench machining tool of claim 1, further comprising a rotary cylinder assembly (60), wherein the oil inlet (321) and the oil return (322) of the first drive member (32) are in communication with a hydraulic station through the rotary cylinder assembly (60).
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110144445A (en) * | 2019-06-25 | 2019-08-20 | 山推工程机械股份有限公司 | A kind of quenching machine |
CN113862443A (en) * | 2021-09-30 | 2021-12-31 | 江苏丰东热技术有限公司 | Auxiliary positioning device for thermal-state workpiece |
-
2019
- 2019-06-25 CN CN201920964033.6U patent/CN210134138U/en not_active Withdrawn - After Issue
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110144445A (en) * | 2019-06-25 | 2019-08-20 | 山推工程机械股份有限公司 | A kind of quenching machine |
CN110144445B (en) * | 2019-06-25 | 2024-04-30 | 山推工程机械股份有限公司 | Quenching machine tool |
CN113862443A (en) * | 2021-09-30 | 2021-12-31 | 江苏丰东热技术有限公司 | Auxiliary positioning device for thermal-state workpiece |
CN113862443B (en) * | 2021-09-30 | 2024-03-22 | 江苏丰东热技术有限公司 | Auxiliary positioning device for thermal state workpiece |
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