CN210133642U - Automatic ceramic powder warehousing and changing system - Google Patents
Automatic ceramic powder warehousing and changing system Download PDFInfo
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- CN210133642U CN210133642U CN201920601336.1U CN201920601336U CN210133642U CN 210133642 U CN210133642 U CN 210133642U CN 201920601336 U CN201920601336 U CN 201920601336U CN 210133642 U CN210133642 U CN 210133642U
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Abstract
The utility model relates to the technical field of ceramic processing equipment, in particular to an automatic ceramic powder warehousing and bin changing system, which structurally comprises a powder spraying tower, a plurality of bins, a fixed conveying belt arranged below the outlet of the powder spraying tower, a transfer storage hopper used for receiving powder conveyed by the fixed conveying belt, a track laid on the tops of the bins, a movable trolley capable of moving back and forth on the track and selecting corresponding bins, and a control system; the movable trolley comprises a movable conveying belt arranged below the transfer storage hopper; be provided with the full storehouse inductor of feed bin in every feed bin, the position department that corresponds every feed bin on the track all is provided with feed bin position inductor, and the ejection of compact pipeline of transfer storage hopper is provided with the control valve, and full storehouse inductor of feed bin, feed bin position inductor and control valve all are connected with control system electricity. The system can realize remote automatic control of warehousing and bin changing, is simple to operate and high in control precision, and can avoid full-bin material leakage accidents caused by improper manual operation.
Description
Technical Field
The utility model relates to a ceramic machining equipment technical field, concretely relates to automatic warehousing and storehouse system that trades of ceramic powder.
Background
At present, ceramic powder is continuously sprayed by a spray tower, namely granular powder is formed by pressure type spray drying so as to meet the requirement that the granules have better fluidity and certain strength, so that the granules are not crushed in the transportation and feeding processes, compact accumulation is realized, and the powder after spraying is put into a storage bin for storage.
In the prior art, a powder spraying tower in the ceramic industry is put in storage after spraying materials, mostly by manual operation, that is, the productivity of the spraying tower per hour is calculated manually, then the storage time of each storage bin is calculated according to the volume of the storage bin, when the storage bin is about to be filled with the materials, an operator needs to reach the top of the storage bin about 20 minutes in advance to wait for the full materials of the storage bin, and then the manual operation conveying belt is converted into the inlet of the next storage bin, and then the operation is repeated. Therefore, the existing warehousing and changing modes have the disadvantages of more operator configuration, high labor intensity and frequent material leakage, thereby causing site pollution and great economic loss.
Disclosure of Invention
An object of the utility model is to the not enough among the prior art, and provide an automatic warehousing and trade storehouse system of ceramic powder, this system can realize that remote automation control is warehoused and trades the storehouse, and easy operation, and control accuracy is high, can avoid manual operation improper and the full storehouse that causes leaks the material accident.
The automatic ceramic powder warehousing and bin changing system comprises a powder spraying tower, a plurality of bins, a fixed conveying belt arranged below an outlet of the powder spraying tower, a transfer storage hopper used for receiving powder conveyed by the fixed conveying belt, rails paved on the tops of the bins, a moving trolley capable of moving back and forth on the rails and selecting the corresponding bin, and a control system; wherein:
the movable trolley comprises a movable conveying belt arranged below the transfer storage hopper, and the movable conveying belt conveys powder discharged by the transfer storage hopper to a corresponding storage bin;
be provided with the full storehouse inductor of feed bin in every feed bin, the position department that corresponds every feed bin on the track all is provided with feed bin position inductor, the ejection of compact pipeline of transfer storage hopper is provided with the control valve, full storehouse inductor of feed bin, feed bin position inductor and control valve all with the control system electricity is connected.
In the above technical scheme, the moving trolley further comprises a support leg fixed below the movable conveying belt and a pulley fixed at the bottom of the support leg, and the pulley is in sliding fit with the rail.
In the technical scheme, the two ends of the movable conveying belt are provided with hoppers for discharging materials.
In the technical scheme, the transfer storage hopper is fixed below the output end of the fixed conveying belt, and the control valve is a pneumatic gate valve.
In the above technical scheme, the track is provided with a limiting device.
In the above technical solution, the limiting device includes two travel switches electrically connected to the control system, and the two travel switches are respectively disposed at two ends of the track.
In the above technical solution, the limiting device further includes two proximity switches electrically connected to the control system, and the two proximity switches are respectively disposed at positions of the track near the corresponding travel switches.
In the technical scheme, the fixed conveying belt and the movable conveying belt are both belt type conveying belts.
The utility model has the advantages that:
the utility model discloses an automatic ceramic powder warehousing and changing system, which comprises a powder spraying tower, a plurality of bins, a fixed conveyer belt arranged below the outlet of the powder spraying tower, a transfer storage hopper for receiving powder conveyed by the fixed conveyer belt, a track laid on the tops of the bins, a movable trolley which can move back and forth on the track and select corresponding bins, and a control system; wherein: the movable trolley comprises a movable conveying belt arranged below the transfer storage hopper, and the movable conveying belt conveys powder discharged by the transfer storage hopper to a corresponding storage bin; be provided with the full storehouse inductor of feed bin in every feed bin, the position department that corresponds every feed bin on the track all is provided with feed bin position inductor, and the ejection of compact pipeline of transfer storage hopper is provided with the control valve, and full storehouse inductor of feed bin, feed bin position inductor and control valve all are connected with control system electricity. When the powder spraying device works, the movable trolley is stopped at the position of an empty bin in advance, the fixed conveying belt and the movable conveying belt are both started under the condition of normal feeding, the control valve of the transfer storage hopper is opened, and at the moment, the powder spraying tower sequentially enters the transfer storage hopper and the movable conveying belt through the fixed conveying belt for continuously producing powder and then is conveyed into the bin through the movable conveying belt; when the storage bin is full, the full storage bin sensor transmits signals to the control system, the control system controls the control valve of the transfer storage hopper to be closed, the movable conveying belt stops feeding, powder is temporarily stored in the transfer storage hopper to avoid leakage, meanwhile, the movable trolley is started, the next empty storage bin preset by the system or a near empty storage bin is randomly searched (the powder is the same product), when the movable trolley runs to the position of the empty storage bin on the track, the storage bin position sensor sends out signals, the control system stops the action of the trolley, then the movable conveying belt is opened, the control valve of the transfer storage hopper is simultaneously opened, the bin is restored to enter, the bin is automatically entered and replaced once, the actions are repeated until all the storage bins are filled. Compared with the prior art, the utility model discloses can realize that remote automation control goes into the storehouse and trades the storehouse, need not artifical field operation and on duty and trade the storehouse, avoid manual operation improper and the full storehouse that causes leaks the material accident, this system easy operation moreover, control accuracy is high, and is reliable stable, satisfies the demand of large-scale production better.
Drawings
The present invention is further explained by using the drawings, but the embodiments in the drawings do not constitute any limitation to the present invention, and for those skilled in the art, other drawings can be obtained according to the following drawings without any inventive work.
Fig. 1 is a schematic structural view of an automatic ceramic powder warehousing and changing system of the present invention.
Reference numerals:
the device comprises a powder spraying tower 1, a fixed conveyer belt 2, a transfer storage hopper 3 and a control valve 31;
a storage bin 4 and a rail 5;
the device comprises a movable trolley 6, a movable conveying belt 61, supporting legs 62, pulleys 63 and a hopper 64;
a bin full sensor 7, a bin position sensor 8 and a travel switch 9.
Detailed Description
The invention will be further described with reference to the following examples.
The automatic ceramic powder warehousing and bin changing system of the embodiment comprises a powder spraying tower 1, a plurality of bins 4, a fixed conveying belt 2 arranged below an outlet of the powder spraying tower 1, a transfer storage hopper 3 used for receiving powder conveyed by the fixed conveying belt 2, a track 5 laid on the tops of the bins 4, a movable trolley 6 capable of moving back and forth on the track 5 and selecting the corresponding bin 4, and a control system, wherein the movable trolley 6 is arranged on the track 5. Wherein: the movable trolley 6 comprises a movable conveying belt 61 arranged below the transfer storage hopper 3, a supporting leg 62 fixed below the movable conveying belt 61 and a pulley 63 fixed at the bottom of the supporting leg 62, the pulley 63 is in sliding fit with the track 5, and the movable conveying belt 61 conveys powder discharged from the transfer storage hopper 3 to the corresponding storage bin 4. Be provided with full storehouse inductor 7 of feed bin in every feed bin 4, the position department that corresponds every feed bin 4 on the track 5 all is provided with feed bin position inductor 8, and the ejection of compact pipeline of transfer storage hopper 3 is provided with control valve 31, and full storehouse inductor 7 of feed bin, feed bin position inductor 8 and control valve 31 of feed bin all are connected with control system electricity.
When the powder spraying device works, the movable trolley 6 is stopped at the position of an empty bin 4 in advance, under the condition of normal feeding, the fixed conveying belt 2 and the movable conveying belt 61 are both started, the control valve 31 of the transfer storage hopper 3 is opened, and at the moment, the powder spraying tower 1 enables continuously produced powder to sequentially enter the transfer storage hopper 3 and the movable conveying belt 61 through the fixed conveying belt 2 and then is conveyed into the bin 4 through the movable conveying belt 61; when the storage bin 4 is full, the full storage bin sensor 7 transmits signals to the control system, the control system controls the control valve 31 of the transfer storage bin 3 to be closed, the movable conveying belt 61 stops feeding, powder is temporarily stored in the transfer storage bin 3 to avoid leakage, meanwhile, the movable trolley 6 is started, the next empty storage bin 4 preset by the system is searched randomly for the nearly empty storage bin 4 (the powder is the same product), when the movable trolley 6 runs on the rail 5 to reach the position of the empty storage bin 4, the storage bin position sensor 8 sends out signals, the control system stops trolley action, then the movable conveying belt 61 is opened, the control valve 31 of the transfer storage bin 3 is opened simultaneously, bin feeding is resumed, one-time automatic bin feeding and bin changing actions are completed, and then the actions are repeated until all the storage bins 4 are full.
Because powder spray tower 1 is the continuous production mode, when the automatic transfer of travelling car 6, activity conveyer belt 61 must pause, otherwise the powder will leak, through design transfer storage hopper 3, carry out the removal in-process of automatic transfer at travelling car 6, temporarily store the powder of powder spray tower 1 output in transfer storage hopper 3, avoid leaking. The design capacity of the transfer hopper 3 depends on the maximum time of the warehouse selection process of the movable trolley 6 on the track 5, and the powder produced by the spraying tower can be stored in the transfer hopper 3 within the maximum warehouse selection time.
Specifically, the bin position sensor 8 is a stainless steel sensing probe.
Specifically, the both ends of activity conveyer belt 61 all are provided with the hopper 64 that is used for arranging the material, and the powder of being convenient for on the activity conveyer belt 61 on the one hand is unloaded and is gone into the storehouse, and on the other hand, the design of two hoppers 64 makes travelling car 6 can both ends remove around and select the empty feed bin 4 of being close to trade the storehouse, improves and trades storehouse efficiency.
Specifically, the transfer storage hopper 3 is fixed below the output end of the fixed conveying belt 2, and the control valve 31 is a pneumatic gate valve.
Specifically, track 5 is provided with stop device, and this stop device includes two travel switch 9 and two proximity switch that are connected with the control system electricity respectively, and two travel switch 9 set up respectively in track 5's both ends, and two proximity switch set up respectively in track 5 position department near corresponding travel switch 9, and proximity switch is the long distance inductor, can sense 0-20 mm's distance, and the reliability is high, and the jam-proof is strong. The two travel switches 9 and the two proximity switches carry out double protection on the running of the moving trolley 6 on the track 5, and the fault that the moving trolley 6 is derailed is avoided.
Specifically, the fixed conveyor belt 2 and the movable conveyor belt 61 are both belt conveyor belts.
Compared with the prior art, the utility model discloses can realize that remote automation control goes into the storehouse and trades the storehouse, need not artifical field operation and on duty and trade the storehouse, avoid manual operation improper and the full storehouse that causes leaks the material accident, this system easy operation moreover, control accuracy is high, and is reliable stable, satisfies the demand of large-scale production better.
Claims (8)
1. The utility model provides an automatic warehouse entry of ceramic powder and trade storehouse system, includes powder spray tower and a plurality of feed bin, its characterized in that: the powder spraying device also comprises a fixed conveying belt arranged below the outlet of the powder spraying tower, a transfer storage hopper used for receiving powder conveyed by the fixed conveying belt, a track laid on the tops of the plurality of bins, a moving trolley capable of moving back and forth on the track and selecting a corresponding bin, and a control system; wherein:
the movable trolley comprises a movable conveying belt arranged below the transfer storage hopper, and the movable conveying belt conveys powder discharged by the transfer storage hopper to a corresponding storage bin;
be provided with the full storehouse inductor of feed bin in every feed bin, the position department that corresponds every feed bin on the track all is provided with feed bin position inductor, the ejection of compact pipeline of transfer storage hopper is provided with the control valve, full storehouse inductor of feed bin, feed bin position inductor and control valve all with the control system electricity is connected.
2. The automatic ceramic powder warehousing and ex-warehouse system of claim 1, characterized in that: the movable trolley further comprises a supporting leg fixed below the movable conveying belt and a pulley fixed at the bottom of the supporting leg, and the pulley is in sliding fit with the rail.
3. The automatic ceramic powder warehousing and ex-warehouse system of claim 2, characterized in that: and hoppers for discharging materials are arranged at the two ends of the movable conveying belt.
4. The automatic ceramic powder warehousing and ex-warehouse system of claim 1, characterized in that: the transfer storage hopper is fixed below the output end of the fixed conveying belt, and the control valve is a pneumatic gate valve.
5. The automatic ceramic powder warehousing and ex-warehouse system of claim 1, characterized in that: the track is provided with a limiting device.
6. The automatic ceramic powder warehousing and ex-warehouse system of claim 5, characterized in that: the limiting device comprises two travel switches electrically connected with the control system, and the two travel switches are respectively arranged at two ends of the track.
7. The automatic ceramic powder warehousing and ex-warehouse system of claim 6, characterized in that: the limiting device further comprises two proximity switches electrically connected with the control system, and the two proximity switches are respectively arranged at the positions, close to the corresponding travel switches, of the tracks.
8. The automatic ceramic powder warehousing and ex-warehouse system of claim 1, characterized in that: the fixed conveying belt and the movable conveying belt are both belt type conveying belts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920601336.1U CN210133642U (en) | 2019-04-28 | 2019-04-28 | Automatic ceramic powder warehousing and changing system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201920601336.1U CN210133642U (en) | 2019-04-28 | 2019-04-28 | Automatic ceramic powder warehousing and changing system |
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| CN210133642U true CN210133642U (en) | 2020-03-10 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112591484A (en) * | 2020-12-14 | 2021-04-02 | 江西和美陶瓷有限公司 | Uniform powder feeding device and feeding method thereof |
| CN112772428A (en) * | 2021-01-22 | 2021-05-11 | 邹艳秋 | Cattle and sheep are bred and use feeding system |
| CN112895202A (en) * | 2021-01-20 | 2021-06-04 | 优链新材料科技（上海）有限公司 | Production line for plastic granulation, mixing and packaging and use method thereof |
| CN113148673A (en) * | 2021-04-19 | 2021-07-23 | 江西唯美陶瓷有限公司 | Ceramic raw material storage numerical control intelligent control device and control method thereof |
| CN114194850A (en) * | 2021-11-05 | 2022-03-18 | 南京钢铁股份有限公司 | Cloth control system and method |
-
2019
- 2019-04-28 CN CN201920601336.1U patent/CN210133642U/en active Active
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112591484A (en) * | 2020-12-14 | 2021-04-02 | 江西和美陶瓷有限公司 | Uniform powder feeding device and feeding method thereof |
| CN112895202A (en) * | 2021-01-20 | 2021-06-04 | 优链新材料科技（上海）有限公司 | Production line for plastic granulation, mixing and packaging and use method thereof |
| CN112772428A (en) * | 2021-01-22 | 2021-05-11 | 邹艳秋 | Cattle and sheep are bred and use feeding system |
| CN112772428B (en) * | 2021-01-22 | 2022-11-08 | 鄂尔多斯市福元农牧业科技发展有限责任公司 | Cattle and sheep are bred and use feeding system |
| CN113148673A (en) * | 2021-04-19 | 2021-07-23 | 江西唯美陶瓷有限公司 | Ceramic raw material storage numerical control intelligent control device and control method thereof |
| CN113148673B (en) * | 2021-04-19 | 2022-12-23 | 江西唯美陶瓷有限公司 | Ceramic raw material storage numerical control intelligent control device and control method thereof |
| CN114194850A (en) * | 2021-11-05 | 2022-03-18 | 南京钢铁股份有限公司 | Cloth control system and method |
| CN114194850B (en) * | 2021-11-05 | 2024-04-16 | 南京钢铁股份有限公司 | Cloth control system and method |
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