CN210133309U - Ink box packaging machine - Google Patents
Ink box packaging machine Download PDFInfo
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- CN210133309U CN210133309U CN201920515156.1U CN201920515156U CN210133309U CN 210133309 U CN210133309 U CN 210133309U CN 201920515156 U CN201920515156 U CN 201920515156U CN 210133309 U CN210133309 U CN 210133309U
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Abstract
The utility model provides an ink horn packaging machine, ink horn packaging machine includes: the fixing plate is arranged at the top; the ink box base is positioned below the sealer and arranged on the sliding rail; the first cylinder pushes the ink box base to reciprocate on the slide rail; the sealing device is arranged at the fixed plate and comprises a sealing and pressing device and an ironing head, the ironing head is arranged on the sealing and pressing device, and a second cylinder for driving the sealing and pressing device and the ironing head to do vertical linear motion is arranged in the sealing and pressing device; the heating device is arranged below the sealing device and is provided with an ironing head for heating and cutting off the seal; the seal clamping device stretches the seal into a straight line, so that the seal is fixed below the sealer; the controller, the first cylinder, the sealer, the heating device and the seal clamping device are in working states. The utility model discloses automatic encapsulation ink horn beats printer head accomplishes self-heating, carries the strip of paper used for sealing, seals, cuts off the flow of strip of paper used for sealing automatically, and degree of automation is high, improves production efficiency and product percent of pass.
Description
Technical Field
The utility model relates to an ink horn technical field indicates an ink horn packaging machine especially.
Background
The print head is one of the most important parts of the ink jet and stylus printer systems, and the ink cartridge with the print head has a compact structure and reliable performance, so that a lot of users can use the ink cartridge, but the cost is high, so that the print head needs to be protected in the production process. When the print head is exposed to air, ink on the surface of the print head may solidify or dust in the air may enter the print head to cause clogging of the print head. To prevent this, we seal the cartridge printhead with a seal. The traditional sealing method is that a seal is manually heated to 80-100 ℃ by a hot air gun, and then a printing head is sealed by the seal and pressed for about 2 seconds. This method has the following disadvantages: the manual sealing efficiency is low, and about 300 sealing operations are performed per hour; the temperature control is not accurate, and the sealing is easy to be weak; the sealing position can not be accurately positioned manually, and the sealing effect is influenced.
Therefore, it is a problem to be solved to design an ink cartridge printing head capable of automatically sealing the seal on the ink cartridge.
Disclosure of Invention
The utility model aims at providing an ink horn packaging machine realizes that automatic encapsulation ink horn beats printer head, accomplishes self-heating strip of paper used for sealing, automatic transport strip of paper used for sealing, seals, automatic cutting strip of paper used for sealing etc. automatically, and degree of automation is high, has improved production efficiency, and the product percent of pass improves by a wide margin.
The utility model provides a technical scheme as follows:
the utility model provides an ink horn packaging machine includes:
the fixing plate is arranged at the top;
the ink box base is positioned below the sealer and arranged on the sliding rail, and is used for placing an ink box to be packaged;
the first cylinder is connected with the ink box base and used for pushing the ink box base to reciprocate on the sliding rail;
the sealing device is arranged at the fixed plate and comprises a sealing and pressing device and an ironing head, the ironing head is arranged on the sealing and pressing device, and a second air cylinder used for driving the sealing and pressing device and the ironing head to do vertical linear motion is arranged in the sealing and pressing device;
the heating device is arranged below the sealing device and is provided with an ironing head for heating and cutting off the sealing strip;
the seal clamping device is used for stretching the seal into a straight line so that the seal is fixed below the sealing machine;
wherein, the pressure equipment of sealing includes:
one end of the second cylinder is fixed on the fixing plate;
the heat conducting plate is connected with the other end of the second cylinder, fixed below the heating device and heated by the heating device; the heat conducting plate is pushed downwards when the second cylinder moves in a telescopic mode; the hot head penetrates through the heat conducting plate;
and the controller is respectively connected with the first air cylinder, the sealing device, the heating device and the seal clamping device and is used for controlling the working states of the first air cylinder, the sealing device, the heating device and the seal clamping device.
Further, the sealer includes: the device comprises a position detection device, a first mechanical sliding table and a controller;
the position detection device is connected with the controller and is used for detecting the position information of the ink box printing head;
the controller is connected with the first mechanical sliding table and used for analyzing the position information to obtain a control instruction;
and the first mechanical sliding table is connected with the second air cylinder and used for driving the second air cylinder to be close to the position of the ink box printing head along the horizontal direction according to the control instruction.
Further, the seal holding device includes: the device comprises a first clamping piece, a second clamping piece and a second mechanical sliding table;
the first clamping piece is arranged below the heating device and used for positioning and clamping the seal;
the second clamping piece is arranged below the heating device and used for moving and stretching the seal into a straight line, so that the seal is fixed below the sealing machine;
the second mechanical sliding table is connected with the second clamping piece and used for driving the second clamping piece to move, the seal is stretched into a straight line, and the seal is fixed below the sealing device.
Further, the heating device includes: the device comprises a solid-state relay, an alternating current motor, an ironing head, a rectifier and an ironing head heating pipe;
the first connecting point of the solid-state relay is connected with a live wire, the second connecting point of the solid-state relay is connected with one end of the scalding head heating pipe, and the other end of the scalding head heating pipe is connected with a zero line;
the third connecting point of the solid-state relay is connected with the ironing head;
a fourth connecting point of the solid-state relay is connected with the forward voltage output end of the rectifier;
a first voltage input end of the rectifier is connected with the live wire, a second voltage input end of the rectifier is connected with the zero line, a first voltage output end of the rectifier outputs a first voltage, and a second voltage output end of the rectifier outputs a second voltage;
and the motor starting control end of the alternating current motor is connected with the controller.
Further, the heating device further comprises a temperature detection module; the temperature detection module comprises a hot head thermocouple and a thermocouple temperature detection module;
the hot head thermocouple is connected with the hot head and used for detecting the temperature data of the hot head and uploading the temperature data to the thermocouple temperature detection module;
and the thermocouple temperature detection module is used for analyzing and controlling the heating temperature of the ironing head heating pipe according to the temperature data until the temperature data of the heating device reaches a preset temperature range.
Furthermore, the ink box base is provided with a plurality of clamping positions which are arranged at equal intervals, and the spacing distance of the plurality of clamping positions is a first distance value; the clamping position is used for placing an ink box to be packaged;
the heat conducting plate is provided with a plurality of through grooves for the ironing heads to penetrate through, and the spacing distance of the through grooves is a second distance;
the number of the through grooves is larger than the clamping number, and the second distance is larger than the first distance.
The utility model also provides an encapsulation control method of ink horn, include: the ink box comprises an ink box printing head;
the cartridge packaging machine includes:
the ink cartridge packaging machine includes:
the fixing plate is arranged at the top;
the ink box base is positioned below the sealer and arranged on the sliding rail, and is used for placing an ink box to be packaged;
the first cylinder is connected with the ink box base and used for pushing the ink box base to reciprocate on the sliding rail;
the sealing device is arranged at the fixed plate and comprises a sealing and pressing device and an ironing head, the ironing head is arranged on the sealing and pressing device, and a second air cylinder used for driving the sealing and pressing device and the ironing head to do vertical linear motion is arranged in the sealing and pressing device;
the heating device is arranged below the sealing device and is provided with an ironing head for heating and cutting off the sealing strip;
the seal clamping device is used for stretching the seal into a straight line so that the seal is fixed below the sealing machine;
wherein, the pressure equipment of sealing includes:
one end of the second cylinder is fixed on the fixing plate;
the heat conducting plate is connected with the other end of the second cylinder, fixed below the heating device and heated by the heating device; the heat conducting plate is pushed downwards when the second cylinder moves in a telescopic mode; the hot head penetrates through the heat conducting plate;
and the controller is respectively connected with the first air cylinder, the sealing device, the heating device and the seal clamping device and is used for controlling the working states of the first air cylinder, the sealing device, the heating device and the seal clamping device.
The packaging control method of the ink box comprises the following steps:
the heating device heats;
the ink box is placed at the ink box base, and after an ink box printing head of the ink box is placed towards the sealer, the first air cylinder pushes the ink box base to move to the area below the sealer;
the seal clamping device clamps a seal and stretches the seal into a straight line;
the second cylinder moves downwards to push the heat conduction plate and the ironing head to move towards the seal, so that the heat conduction plate thermally presses the seal onto the ink box printing head, and the ironing head cuts the seal to finish sealing.
Further, the sealing machine comprises a position detection device and a first mechanical sliding table; the first mechanical sliding table is connected with the second cylinder and drives the second cylinder to move along the horizontal direction;
the method comprises the following steps that after an ink box is placed at an ink box base, and an ink box printing head of the ink box faces to a sealer to be placed, a second air cylinder moves downwards to push a heat conduction plate and a scalding head to move towards a seal, so that the heat conduction plate thermally presses the seal onto the ink box printing head, and the seal is cut off by the scalding head to finish sealing, and the method comprises the following steps:
the position detection device detects the position information of the ink box printing head and uploads the position information to the controller;
the controller analyzes the position information to obtain a control instruction and transmits the control instruction to the first mechanical sliding table;
and the first mechanical sliding table drives the heat-conducting plate to face the position of the printing head of the ink box according to the position adjustment control instruction.
Further, the seal clamping device comprises a second mechanical sliding table, a first clamping piece and a second clamping piece;
the first clamping piece is arranged below the heating device and used for positioning and clamping the seal;
the second clamping piece is arranged below the heating device and used for moving and stretching the seal into a straight line, so that the seal is fixed below the sealing machine;
the second mechanical sliding table is connected with the second clamping piece and drives the second clamping piece to move;
the seal clamping device clamps the seal and stretches the seal into a straight line, and the method comprises the following steps:
the second mechanical sliding table drives the second clamping piece to move towards the direction close to the first clamping piece, and the sealing strip clamped at the first clamping piece is clamped;
the second mechanical sliding table drives the second clamping piece to move towards the direction far away from the first clamping piece, and the seal is stretched into a straight line, so that the seal is fixed below the sealing device.
Through the utility model provides a pair of ink horn packaging machine can realize that automatic encapsulation ink horn beats printer head, accomplishes self-heating strip of paper used for sealing, automatic transport strip of paper used for sealing, seals, automatic cutout strip of paper used for sealing etc. automatically, and degree of automation is high, has improved production efficiency, and the product percent of pass improves by a wide margin.
Drawings
The above features, technical characteristics, advantages and modes of realisation of a cartridge-sealing machine will be further described in the following, in a clearly understandable manner, with reference to the accompanying drawings, which illustrate preferred embodiments.
FIG. 1 is a schematic structural view of an ink cartridge packaging machine of the present invention;
FIG. 2 is a schematic diagram of the circuit principle structure of the heating device of the present invention;
FIG. 3 is a schematic diagram of the circuit principle structure of the temperature detecting module of the present invention;
fig. 4 is a schematic diagram of the circuit principle structure of the temperature detection module and the controller of the present invention.
Detailed Description
In order to more clearly illustrate embodiments of the present invention or technical solutions in the prior art, specific embodiments of the present invention will be described below with reference to the accompanying drawings. It is obvious that the drawings in the following description are only examples of the invention, and that for a person skilled in the art, other drawings and embodiments can be obtained from these drawings without inventive effort.
For the sake of simplicity, only the parts relevant to the present invention are schematically shown in the drawings, and they do not represent the actual structure as a product. Moreover, to make the drawings concise and understandable, components having the same structure or function in some of the drawings are only schematically depicted, or only labeled. In this document, "one" means not only "only one" but also a case of "more than one".
In one embodiment of the present invention, as shown in fig. 1, an ink cartridge packaging machine 1 includes:
a fixed plate 12 disposed at the top;
the ink box base 11 is positioned below the sealer and arranged on the sliding rail 15, and the ink box base 11 is used for placing the ink box 2 to be packaged;
the first air cylinder is connected with the ink box base 11 and used for pushing the ink box base 11 to reciprocate on the sliding rail 15;
the sealing device is arranged at the fixed plate 12 and comprises a sealing and pressing device 16 and an ironing head 17, the ironing head 17 is arranged on the sealing and pressing device 16, and a second air cylinder for driving the sealing and pressing device 16 and the ironing head 17 to do linear motion up and down is arranged in the sealing and pressing device 16;
a heating device 13 disposed below the sealer, the heating device 13 being provided with an ironing head 17 for heating and cutting the seal 3;
a seal holding device 14 for stretching the seal 3 in a straight line so that the seal 3 is fixed under a sealer;
wherein, the pressure sealing device 16 comprises:
a second cylinder, one end of which is fixed on the fixing plate 12;
the heat conducting plate is connected with the other end of the second cylinder, fixed below the heating device 13 and heated by the heating device 13; the heat conducting plate is pushed downwards when the second cylinder moves in a telescopic mode; the ironing head 17 penetrates through the heat conducting plate;
and the controller is respectively connected with the first air cylinder, the sealing machine, the heating device 13 and the seal clamping device 14 and is used for controlling the working states of the first air cylinder, the sealing machine, the heating device 13 and the seal clamping device 14.
Specifically, in this embodiment, when the second cylinder performs linear telescopic motion, the heat conducting plate may be pushed downward to approach the seal 3, and when the heat conducting plate approaches the seal 3, the heat conducting plate contacts the seal 3 to transfer heat to the seal 3. The heat conducting plate is fixedly arranged on the heat conducting plate 17, heat on the heat conducting plate can be transferred to the heat conducting plate 17, preferably, a plurality of heat conducting heads 17 can be arranged, each heat conducting head 17 is arranged at an equal distance, the ink box base 11 is provided with a plurality of clamping positions which are arranged at equal intervals, and the spacing distance of the plurality of clamping positions is a first distance value; the clamping position is used for placing the ink box 2 to be packaged; the heat conducting plate is provided with a plurality of ironing heads 17 which are arranged at equal intervals in a penetrating manner, and the interval distance of the through grooves is a second distance; the number of the ironing heads 17 is larger than the number of the clamping positions, and the second distance is larger than the first distance. Under the pushing of the second cylinder, the heat conducting plate moves downwards to seal and press the nozzle, and the ironing head 17 cuts the seal 3 and pushes the seal 3 onto the ink box printing head, so that the seal 3 seals the ink box printing head.
The ink box 2 is arranged in the ink box base 11, the ink box base 11 is connected with the air cylinder, the ink box base 11 is arranged on the sliding rail 15, and the air cylinder pushes the ink box base 11 to reciprocate on the sliding rail 15, so that the relative position between the ink box 2 and the seal 3 does not need to be manually aligned. The utility model discloses set up strip of paper used for sealing clamping device 14, wherein set up mechanical slip table (can be gas accuse slip table) and controlled strip of paper used for sealing 3, make strip of paper used for sealing 3 better aim at with ink horn 2, fix a position simpler, seal the position also more accurate.
The utility model discloses can automize and seal 2's the printer head, traditional method utilizes hot-blast rifle and strip of paper used for sealing 3 will beat printer head through the manual work and seals and seal, and efficiency is extremely low, and every hour can only accomplish about 300, and uses the utility model discloses a product and method accomplish self-heating strip of paper used for sealing 3, automatic transport strip of paper used for sealing 3, seal, automatic cutting strip of paper used for sealing 3 etc. and degree of automation is high, has improved work efficiency greatly to improved production efficiency, the product percent of pass improves by a wide margin.
Based on the foregoing embodiment, as shown in fig. 1, the sealer includes: the device comprises a position detection device, a first mechanical sliding table and a controller;
the position detection device is connected with the controller and is used for detecting the position information of the ink box printing head;
the controller is connected with the first mechanical sliding table and used for analyzing the position information to obtain a control instruction;
and the first mechanical sliding table is connected with the second air cylinder and used for driving the second air cylinder to be close to the position of the ink box printing head along the horizontal direction according to the control instruction.
Specifically, in this embodiment, compared with the previous embodiment, a position detection device and a first mechanical sliding table are additionally provided. The position of the ink box printing head is detected through the position detection device, the position information is uploaded to the controller after being obtained, the controller detects and uploads the position information according to the position detection device, the first mechanical sliding table is controlled to be close to the position of the ink box printing head after a position adjustment control instruction is obtained through analysis, the position detection device is combined with the first mechanical sliding table to achieve positioning and sealing more accurately, sealing quality is better, and packaging efficiency is higher. The position detecting device may be a camera or other sensor having an induction function of the ink cartridge 2.
Based on the foregoing embodiment, as shown in fig. 1, the seal holding device 14 includes: the device comprises a first clamping piece, a second clamping piece and a second mechanical sliding table;
the first clamping piece is arranged below the heating device 13 and is used for positioning and clamping the seal 3;
the second clamping piece is arranged below the heating device 13 and used for moving and stretching the seal 3 into a straight line, so that the seal 3 is fixed below the sealing machine;
the second mechanical sliding table is connected with the second clamping piece and used for driving the second clamping piece to move, and the seal 3 is stretched into a straight line, so that the seal 3 is fixed below the sealing device.
Specifically, the utility model discloses a second machinery slip table drives the direction that the second holder orientation is close to first holder and removes, thereby press from both sides and get the strip of paper used for sealing 3 that obtains the first holder is fixed, then the second machinery slip table drives the second holder orientation and keeps away from first holder and remove, thereby stretch into the straight line with strip of paper used for sealing 3, and then fix strip of paper used for sealing 3 in the sealer below, and is preferred, second machinery slip table is gas accuse slip table, control strip of paper used for sealing 3, make strip of paper used for sealing 3 better and the alignment of ink horn 2, the location is simpler, it is also more accurate to seal the position.
Based on the foregoing embodiment, as shown in fig. 1 and 2, the heating device 13 includes: a solid-state relay, an alternating current motor, an ironing head 17, a rectifier and an ironing head 17 heating pipe;
a first connecting point of the solid-state relay is connected with a live wire, a second connecting point of the solid-state relay is connected with one end of the heating pipe of the ironing head 17, and the other end of the heating pipe of the ironing head 17 is connected with a zero line;
the third connecting point of the solid-state relay is connected with the ironing head 17;
a fourth connecting point of the solid-state relay is connected with the forward voltage output end of the rectifier;
a first voltage input end of the rectifier is connected with the live wire, a second voltage input end of the rectifier is connected with the zero line, a first voltage output end of the rectifier outputs a first voltage, and a second voltage output end of the rectifier outputs a second voltage;
and the motor starting control end of the alternating current motor is connected with the controller.
Specifically, a first end of the leakage current type circuit breaker (Q1) is connected with one end of a first two-stage fuse (F1), a second end of the leakage current type circuit breaker (Q1) is connected with a live wire, a third end of the leakage current type circuit breaker (Q1) is connected with one end of a second two-stage fuse (F2), and a fourth end of the leakage current type circuit breaker (Q1) is connected with a zero line. The other end of the first two-stage fuse (F1) is connected with the first end of the first two-stage switch (S1), the second end of the first two-stage switch (S1) is connected with the first voltage input end of the rectifier (DC), the other end of the second two-stage fuse (F2) is connected with the first end of the second two-stage switch (S2), the second end of the second two-stage switch (S2) is connected with the second voltage input end of the rectifier (DC), the first voltage output end of the rectifier (DC) outputs a first voltage (0V), and the second voltage output end of the rectifier (DC) outputs a second voltage (+ 24V). The first end of the first two-stage switch (S1) is connected to one end of a first normally open contact (KM1), and the first end of the second two-stage switch (S2) is connected to one end of a second normally open contact (KM 2). The other end of first normally open contact (KM1) respectively with first solid state relay (SSR1), second solid state relay (SSR2), the first end of third solid state relay (SSR3) and fourth solid state relay (SSR4) is connected, the other end of first normally open contact (KM1) still is connected with the one end of radiator fan (M). The other end of a second normally open contact (KM2) is connected with the second end of a first solid state relay (SSR1) after being connected with a first heating tube, the other end of the second normally open contact (KM2) is connected with the second heating tube and then is connected with the second end of a second solid state relay (SSR2), the other end of the second normally open contact (KM2) is connected with the second end of a third solid state relay (SSR3) after being connected with a third heating tube, the other end of the second normally open contact (KM2) is connected with the second end of a fourth solid state relay (SSR4) after being connected with a fourth heating tube, and the other end of the second normally open contact (KM2) is further connected with the other end of a cooling fan (M).
Based on the foregoing embodiment, as shown in fig. 3, the heating device 13 further includes a temperature detection module; the temperature detection module comprises an ironing head 17 thermocouple and a thermocouple temperature detection module;
the thermocouple of the ironing head 17 is connected with the ironing head 17 and used for detecting the temperature data of the ironing head 17 and uploading the temperature data to the thermocouple temperature detection module;
and the thermocouple temperature detection module is used for analyzing and controlling the heating temperature of the heating pipe of the ironing head 17 according to the temperature data until the temperature data of the heating device 13 reaches a preset temperature range.
The utility model discloses a thermocouple temperature detection module carries out real time monitoring to the temperature to be convenient for carry out the control of higher degree to the temperature, make the temperature of sealing more stable, the effect of sealing is better.
An embodiment of the present invention, as shown in fig. 1, is a method for controlling the sealing of an ink cartridge 2, including: an ink box 2 and an ink box packaging machine 1; the ink cartridge 2 includes: an ink cartridge print head; the cartridge packaging machine 1 includes: the device comprises a fixing plate 12, an ink box base 11, a first air cylinder, a slide rail 15, a controller, a sealer, a heating device 13 and a seal clamping device 14;
a fixed plate 12 disposed at the top;
the ink box base 11 is positioned below the sealer and arranged on the sliding rail 15, and the ink box base 11 is used for placing the ink box 2 to be packaged;
the first air cylinder is connected with the ink box base 11 and used for pushing the ink box base 11 to reciprocate on the sliding rail 15;
the sealing device is arranged at the fixed plate 12 and comprises a sealing and pressing device 16 and an ironing head 17, the ironing head 17 is arranged on the sealing and pressing device 16, and a second air cylinder for driving the sealing and pressing device 16 and the ironing head 17 to do linear motion up and down is arranged in the sealing and pressing device 16;
a heating device 13 disposed below the sealer, the heating device 13 being provided with an ironing head 17 for heating and cutting the seal 3;
a seal holding device 14 for stretching the seal 3 in a straight line so that the seal 3 is fixed under a sealer;
wherein, the pressure sealing device 16 comprises:
a second cylinder, one end of which is fixed on the fixing plate 12;
the heat conducting plate is connected with the other end of the second cylinder, fixed below the heating device 13 and heated by the heating device 13; the heat conducting plate is pushed downwards when the second cylinder moves in a telescopic mode; the ironing head 17 penetrates through the heat conducting plate;
and the controller is respectively connected with the first air cylinder, the sealing machine, the heating device 13 and the seal clamping device 14 and is used for controlling the working states of the first air cylinder, the sealing machine, the heating device 13 and the seal clamping device 14.
The packaging control method of the ink box 2 comprises the following steps:
the heating device 13 heats;
after the ink box 2 is placed at the ink box base 11 and the ink box printing head of the ink box 2 is placed towards the sealer, the first air cylinder pushes the ink box base 11 to move to the area below the sealer;
the seal clamping device 14 clamps the seal 3 and stretches the seal 3 into a straight line;
the second cylinder moves downwards to push the heat conducting plate and the ironing head 17 to move towards the seal 3, so that the heat conducting plate thermally presses the seal 3 onto the ink box printing head, and the seal 3 is cut off by the ironing head 17 to finish sealing.
Specifically, in this embodiment, when the second cylinder performs linear telescopic motion, the heat conducting plate may be pushed downward to approach the seal 3, and when the heat conducting plate approaches the seal 3, the heat conducting plate contacts the seal 3 to transfer heat to the seal 3. Scald the fixed setting of head 17 on the heat-conducting plate, heat on the heat-conducting plate can transmit to scald on head 17, and is preferred, can set up a plurality of heads 17 of scalding, and every scalds a 17 equidistance setting, under the promotion of second cylinder, the heat-conducting plate downstream seals and presses the shower nozzle, and scalds head 17 and then cuts off strip of paper used for sealing 3 to bulldoze strip of paper used for sealing 3 to the ink horn print head on, make strip of paper used for sealing 3 seal the ink horn print head and seal.
The ink box 2 is arranged in the ink box base 11, the ink box base 11 is connected with the air cylinder, the ink box base 11 is arranged on the sliding rail 15, and the air cylinder pushes the ink box base 11 to reciprocate on the sliding rail 15, so that the relative position between the ink box 2 and the seal 3 does not need to be manually aligned. The utility model discloses set up strip of paper used for sealing clamping device 14, wherein set up mechanical slip table (can be gas accuse slip table) and controlled strip of paper used for sealing 3, make strip of paper used for sealing 3 better aim at with ink horn 2, fix a position simpler, seal the position also more accurate.
The utility model discloses can automize and beat printer head seal to ink horn 2, traditional method utilizes hot-blast rifle and strip of paper used for sealing 3 to beat printer head seal through the manual work, and efficiency is extremely low, and every hour can only accomplish about 300, and uses the utility model discloses a product and method accomplish self-heating strip of paper used for sealing 3, automatic transport strip of paper used for sealing 3, seal, automatic cutting strip of paper used for sealing 3 etc. and degree of automation is high, has improved work efficiency greatly to improved production efficiency, the product percent of pass improves by a wide margin.
Based on the foregoing embodiment, as shown in fig. 1, the sealing machine includes a position detection device, a first mechanical sliding table; the first mechanical sliding table is connected with the second cylinder and drives the second cylinder to move along the horizontal direction;
after the ink box 2 is placed at the ink box base 11 and the ink box printing head of the ink box 2 is placed towards the sealer, the second cylinder moves downwards to push the heat conducting plate and the ironing head 17 to move towards the seal 3, so that the heat conducting plate thermally presses the seal 3 onto the ink box printing head, and the ironing head 17 cuts the seal 3 off to finish sealing, and the method comprises the following steps:
the position detection device detects the position information of the ink box printing head and uploads the position information to the controller;
the controller analyzes the position information to obtain a control instruction and transmits the control instruction to the first mechanical sliding table;
and the first mechanical sliding table drives the heat-conducting plate to face the position of the printing head of the ink box according to the position adjustment control instruction.
Specifically, in this embodiment, compared with the previous embodiment, a position detection device and a first mechanical sliding table are additionally provided. The position of the ink box printing head is detected through the position detection device, the position information is obtained and then is uploaded to the controller, the controller detects and uploads the position information according to the position detection device, the first mechanical sliding table is controlled to be close to the position of the ink box printing head after a position adjustment control instruction is obtained through analysis, the position detection device is combined with the first mechanical sliding table to achieve positioning sealing more accurately, sealing quality is better, and packaging efficiency is higher.
Based on the foregoing embodiment, the seal clamping device 14 includes a second mechanical sliding table, a first clamping member, and a second clamping member;
the first clamping piece is arranged below the heating device 13 and is used for positioning and clamping the seal 3;
the second clamping piece is arranged below the heating device 13 and used for moving and stretching the seal 3 into a straight line, so that the seal 3 is fixed below the sealing machine;
the second mechanical sliding table is connected with the second clamping piece and drives the second clamping piece to move;
the seal clamping device 14 clamps the seal 3 and stretches the seal 3 into a straight line, and comprises the following steps:
the second mechanical sliding table drives the second clamping piece to move towards the direction close to the first clamping piece, and the sealing strip 3 clamped at the first clamping piece is clamped;
the second mechanical sliding table drives the second clamping piece to move towards the direction far away from the first clamping piece, and the seal 3 is stretched into a straight line, so that the seal 3 is fixed below the sealing device.
Specifically, the utility model discloses a second machinery slip table drives the direction that the second holder orientation is close to first holder and removes, thereby press from both sides and get the strip of paper used for sealing 3 that obtains the first holder is fixed, then the second machinery slip table drives the second holder orientation and keeps away from first holder and remove, thereby stretch into the straight line with strip of paper used for sealing 3, and then fix strip of paper used for sealing 3 in the sealer below, and is preferred, second machinery slip table is gas accuse slip table, control strip of paper used for sealing 3, make strip of paper used for sealing 3 better and the alignment of ink horn 2, the location is simpler, it is also more accurate to seal the position.
In the above embodiment, the first clamping member and the second clamping member may be pneumatic claws, and the first mechanical sliding table and the second mechanical sliding table may be pneumatic control sliding tables. The first clamping piece is fixed at the outlet of the seal 3 and used for positioning and clamping the seal 3, the second clamping piece is fixed on the second mechanical sliding table and moves along with the sliding table, and the other end of the second clamping piece, which clamps the seal 3, pulls the seal 3 and adjusts the height and the position of the seal 3, so that the seal 3 better corresponds to the ink box printing head. The second mechanical sliding table can drive the second clamping piece to move linearly left and right.
The ink box 2 is arranged below the first clamping piece and the second clamping piece and corresponds to the seal 3, when a plurality of ink boxes 2 are arranged, the ink boxes 2 can be supported on one ink box base 11, the balance and stability of the ink boxes 2 are guaranteed, and the ink box base 11 is arranged below the ink boxes 2 to support the ink boxes 2.
The controller is a dada PLC controller, shown in fig. 4, of the model DVP32ES 200T. The thermocouple detection module is a tada thermocouple detector as shown in fig. 4, which is model number DVP04TCE 2. Controller first interface (UP0) by the first voltage output terminal of the rectifier of FIG. 2 outputting 0V voltage and the second voltage output terminal outputting 24V voltage
The ink box packaging machine 1 operates in the following process:
a heating preparation stage: the power switch of the ink box packaging machine 1 is turned on, the controller issues a heating control instruction, the heating pipe of the scalding head 17 of the heating device 13 starts to heat according to the heating control instruction, the temperature of the heating pipe of the scalding head 17 is set to be 200 ℃, meanwhile, the heat heated by the heating pipe of the scalding head 17 of the heating device 13 is conducted to the scalding head 17 and the heat conducting plate through the scalding head 17, the temperature of the scalding head 17 is 200 ℃, and the temperature of the heat conducting plate is about 80 ℃.
The ink box installation stage: after the ink box 2 is placed in the clamping position of the ink box base 11 and the ink box printing head of the ink box 2 is placed towards the sealing machine, the first air cylinder pushes the ink box base 11 to move to the lower area of the heat conducting plate under the control of the controller, so that the ink box printing head is located below the seal 3.
And (3) clamping the seal strip: the second machinery slip table drives the direction removal of second holder orientation first holder according to the control command that the controller was given for the second holder removes to 3 book exits of strip of paper used for sealing, and the direction of keeping away from first holder of orientation after pressing from both sides tight 3 strips of paper used for sealing removes, makes strip of paper used for sealing 3 stretched into the straight line.
And (3) sealing: the controller assigns control command to the capper, the position detection device of capper department detects the position that the ink horn printed the head place, position information passback that will detect and obtain gives the controller, the controller generates position adjustment control command according to position information, and issue for first mechanical slip table, make first mechanical slip table drive the second cylinder and carry out the horizontal direction and remove, print head place position until the heat-conducting plate towards the ink horn, and because position detection device can accurately detect the position information that the ink horn of each ink horn 2 of treating the encapsulation of ink horn base 11 department prints the head place, consequently, print the position information that the head corresponded according to every ink horn, can accurately realize that heat-conducting plate department scalds first 17 and can beat the strip of paper used for sealing 3 above the head is beaten to a plurality of in step and cut off by the heat. The controller controls to close the heating device 13 at the moment, the second cylinder pushes the sealing device to press downwards at the moment, the heat conducting plate presses the seal 3 on the ink box printing head, the ironing head 17 cuts the seal 3 off, and not only sealing is completed, but also the cut seal 3 is pressed to seal the ink box printing head. The utility model discloses can realize automatic encapsulation ink horn and beat printer head, accomplish self-heating strip of paper used for sealing 3, the automatic strip of paper used for sealing 3 of carrying, seal, automatic, cut off strip of paper used for sealing 3 etc. automatically, degree of automation is high, realizes automatic control, has greatly reduced artifical participation link for production efficiency improves greatly, and the product percent of pass also improves by a wide margin.
It should be noted that the above embodiments can be freely combined as necessary. The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (6)
1. An ink cartridge packaging machine, comprising:
the fixing plate is arranged at the top;
the ink box base is positioned below the sealer and arranged on the sliding rail, and is used for placing an ink box to be packaged;
the first cylinder is connected with the ink box base and used for pushing the ink box base to reciprocate on the sliding rail;
the sealing device is arranged at the fixed plate and comprises a sealing and pressing device and an ironing head, the ironing head is arranged on the sealing and pressing device, and a second air cylinder used for driving the sealing and pressing device and the ironing head to do vertical linear motion is arranged in the sealing and pressing device;
the heating device is arranged below the sealing device and is provided with an ironing head for heating and cutting off the seal;
the seal clamping device is used for stretching the seal into a straight line so that the seal is fixed below the sealing machine;
wherein, the pressure equipment of sealing includes:
one end of the second cylinder is fixed on the fixing plate;
the heat conducting plate is connected with the other end of the second cylinder, fixed below the heating device and heated by the heating device; the heat conducting plate is pushed downwards when the second cylinder moves in a telescopic mode; the hot head penetrates through the heat conducting plate;
and the controller is respectively connected with the first air cylinder, the sealing device, the heating device and the seal clamping device and is used for controlling the working states of the first air cylinder, the sealing device, the heating device and the seal clamping device.
2. A cartridge enclosure machine as claimed in claim 1, wherein the capper comprises: the device comprises a position detection device, a first mechanical sliding table and a controller;
the position detection device is connected with the controller and is used for detecting the position information of the printing head of the ink box;
the controller is connected with the first mechanical sliding table and used for analyzing the position information to obtain a control instruction;
and the first mechanical sliding table is connected with the second air cylinder and used for driving the second air cylinder to be close to the position of the ink box printing head along the horizontal direction according to the control instruction.
3. A cartridge enclosure machine as claimed in claim 1, wherein the seal clamping means comprises: the device comprises a first clamping piece, a second clamping piece and a second mechanical sliding table;
the first clamping piece is arranged below the heating device and used for positioning and clamping the seal;
the second clamping piece is arranged below the heating device and used for moving and stretching the seal into a straight line, so that the seal is fixed below the sealing machine;
the second mechanical sliding table is connected with the second clamping piece and used for driving the second clamping piece to move, the seal is stretched into a straight line, and the seal is fixed below the sealing device.
4. A cartridge enclosure machine as claimed in claim 1, wherein the heating means comprises: the device comprises a solid-state relay, an alternating current motor, an ironing head, a rectifier and an ironing head heating pipe;
the first connecting point of the solid-state relay is connected with a live wire, the second connecting point of the solid-state relay is connected with one end of the scalding head heating pipe, and the other end of the scalding head heating pipe is connected with a zero line;
the third connecting point of the solid-state relay is connected with the ironing head;
a fourth connecting point of the solid-state relay is connected with the forward voltage output end of the rectifier;
a first voltage input end of the rectifier is connected with the live wire, a second voltage input end of the rectifier is connected with the zero line, a first voltage output end of the rectifier outputs a first voltage, and a second voltage output end of the rectifier outputs a second voltage;
and the motor starting control end of the alternating current motor is connected with the controller.
5. An ink cartridge enclosure according to claim 4, wherein the heating means further comprises a temperature detection module; the temperature detection module comprises a hot head thermocouple and a thermocouple temperature detection module;
the hot head thermocouple is connected with the hot head and used for detecting the temperature data of the hot head and uploading the temperature data to the thermocouple temperature detection module;
and the thermocouple temperature detection module is used for analyzing and controlling the heating temperature of the ironing head heating pipe according to the temperature data until the temperature data of the heating device reaches a preset temperature range.
6. A cartridge enclosure machine as claimed in any one of claims 1 to 5, wherein:
the ink box base is provided with a plurality of clamping positions which are arranged at equal intervals, and the spacing distance of the plurality of clamping positions is a first distance value; the clamping position is used for placing an ink box to be packaged;
the heat conducting plate is provided with a plurality of through grooves for the ironing heads to penetrate through, and the spacing distance of the through grooves is a second distance;
the number of the through grooves is larger than the clamping number, and the second distance is larger than the first distance.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920515156.1U CN210133309U (en) | 2019-04-17 | 2019-04-17 | Ink box packaging machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920515156.1U CN210133309U (en) | 2019-04-17 | 2019-04-17 | Ink box packaging machine |
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| CN210133309U true CN210133309U (en) | 2020-03-10 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109878775A (en) * | 2019-04-17 | 2019-06-14 | 北海绩迅电子科技有限公司 | A kind of the encapsulation control method and print cartridge sealing machine of print cartridge |
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2019
- 2019-04-17 CN CN201920515156.1U patent/CN210133309U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109878775A (en) * | 2019-04-17 | 2019-06-14 | 北海绩迅电子科技有限公司 | A kind of the encapsulation control method and print cartridge sealing machine of print cartridge |
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Address after: 536000 No.3 standard workshop, A6 zone, northwest Sea comprehensive bonded zone, Beihai Avenue, Beihai City, Guangxi Zhuang Autonomous Region Patentee after: Beihai Jixun Technology Co.,Ltd. Address before: 536000 Standard Factory Building, Area A6, Beihai Export Processing Zone, Beihai City, Guangxi Zhuang Autonomous Region Patentee before: BEIHAI JIXUN ELECTRONIC TECHNOLOGY Co.,Ltd. |
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