CN210117432U - Electrophoresis tank plays groove spray set - Google Patents
Electrophoresis tank plays groove spray set Download PDFInfo
- Publication number
- CN210117432U CN210117432U CN201920595221.6U CN201920595221U CN210117432U CN 210117432 U CN210117432 U CN 210117432U CN 201920595221 U CN201920595221 U CN 201920595221U CN 210117432 U CN210117432 U CN 210117432U
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- Prior art keywords
- spraying
- spray
- guide rail
- rack
- grooving
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- 239000007921 spray Substances 0.000 title claims abstract description 77
- 238000001962 electrophoresis Methods 0.000 title claims abstract description 24
- 238000005507 spraying Methods 0.000 claims abstract description 59
- 230000005540 biological transmission Effects 0.000 claims abstract description 11
- 238000003780 insertion Methods 0.000 claims description 8
- 230000037431 insertion Effects 0.000 claims description 8
- 238000010422 painting Methods 0.000 abstract description 15
- 239000007788 liquid Substances 0.000 description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 16
- 239000003973 paint Substances 0.000 description 15
- 210000005056 cell body Anatomy 0.000 description 10
- 238000000034 method Methods 0.000 description 8
- 239000004922 lacquer Substances 0.000 description 6
- 239000002245 particle Substances 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000005684 electric field Effects 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000004070 electrodeposition Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Abstract
The utility model discloses an electrophoresis tank plays groove spray set relates to electrophoresis painting aftertreatment's technical field. Comprises a spraying unit and a transmission unit positioned right above the spraying unit; the spraying unit comprises a tank body, spraying racks are fixed at two sides of one end of the tank body, the center part of each spraying rack is arranged in a protruding mode in the direction close to the transmission unit, a channel for a workpiece to pass through is formed between the two spraying racks, and a plurality of spraying heads are detachably arranged in each spraying rack along the length direction of the spraying racks; the transmission unit comprises a guide rail, a hanging rack used for hanging the workpiece is arranged in the guide rail in a sliding mode, and the guide rail located right above the groove body is arranged in a sinking mode towards the direction close to the groove body. The utility model discloses a on distributing a plurality of shower heads and spraying the frame, the arch of spraying frame central part sets up and makes shower head can multi-angle, many high and spray the work piece on the large area ground, sprays cleaner, thoroughly.
Description
Technical Field
The utility model belongs to the technical field of the technique of electrocoating aftertreatment and specifically relates to an electrophoresis tank plays groove spray set is related to.
Background
The electrophoresis technique is a technique in which charged particles move toward an electrode of an opposite electric polarity to the charged particles under the action of an electric field, and separation is achieved by using the difference in the moving speed of the charged particles in the electric field. At present, the electrophoresis technology is widely applied to the aspect of paint film spraying, water is used as a dissolving medium, under the action of voltage, charged paint ions move to a cathode and react with alkaline substances generated on the surface of the cathode to form insoluble substances which are deposited on the surface of a workpiece, so that the treatment of the primer of the workpiece is finished, and the primer is gradually replacing the traditional paint spraying due to excellent quality and high environmental protection.
Patent publication is CN 206872972U's patent discloses a temperature regulating device is stabilized to aluminium alloy electrophoresis painting groove liquid, including the electrophoresis painting groove, the electrophoresis liquid prepares the groove, and water bath temperature-controlling tank, cooling level prepare the groove, electrophoresis liquid PH value apparatus, electrophoresis liquid solid concentration measuring apparatu and electrophoresis liquid agitating unit are equipped with in the electrophoresis painting groove, the electrophoresis liquid prepare the groove with the electrophoresis painting groove is through connecting for the liquid valve. Install temperature sensor in the cooling level reserve tank, temperature sensor one side connection temperature controller, water bath accuse temperature groove both ends are connected with water bath accuse temperature groove water injection valve respectively, water bath accuse temperature groove outlet valve, cooling level reserve tank one side is connected with cold water valve and hot-water valve, and this utility model discloses a can realize the intelligent control to electrophoresis painting tank liquid temperature to improve electrophoresis painting's efficiency and effect, can in time detect control to electrophoresis painting tank liquid pH value, solid concentration isoparametric simultaneously, with the composition of guaranteeing the electrophoresis liquid stable, thereby guarantee that aluminium alloy surface painting is even durable.
The above prior art solutions have the following drawbacks: when a workpiece is painted in the electrophoresis painting groove, and the groove is opened, the part of paint liquid in the groove can be attached, the paint liquid is easy to dry and agglomerate, and finally, impurity particles are formed and attached to the surface of the workpiece, so that the quality of the workpiece is influenced. At present, the post-treatment of painting is that a workpiece is usually taken out of an electrophoretic painting tank and then placed in a water tank to remove paint liquid on the surface, but in the process of taking the workpiece out and transferring the workpiece to the water tank, the paint liquid is dried and knotted quickly, is only soaked in the water tank and is difficult to wash.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a work piece is in time carried out multi-angle multi-range spraying to the work piece after the groove is played, makes and sprays a clean thorough electrophoresis tank play groove spray set more.
The utility model discloses a can realize through following technical scheme:
a groove forming spraying device for an electrophoresis tank comprises a spraying unit and a transmission unit positioned right above the spraying unit;
the spraying unit comprises a groove body, spraying frames are fixed at two sides of one end of the groove body, the center part of each spraying frame is arranged in a protruding mode in the direction close to the transmission unit, a channel for a workpiece to pass through is formed between the two spraying frames, and a plurality of spraying heads are detachably arranged in each spraying frame along the length direction of the spraying frame;
the transmission unit comprises a guide rail, a hanging rack used for hanging workpieces in a hanging mode is arranged in the guide rail in a sliding mode, and the guide rail right above the groove body is arranged in a sinking mode in the direction close to the groove body.
Through adopting above-mentioned technical scheme, the workman suspends the work piece in midair in the stores pylon after, the stores pylon drives the work piece along the guide rail motion, sink and enter into the cell body in, the back is accomplished in the japanning, the stores pylon drives the work piece again and rises gradually, when rising, a plurality of shower heads spray the work piece simultaneously, the latency of work piece has been reduced, the phenomenon that reduces the dry and hard takes place, simultaneously, because the protruding setting of the central part of spray rack, the spray angle of a plurality of shower heads, the spray height is all different, after the cooperation jointly, the coverage area is bigger, it can be cleaner to spray.
Further setting the following steps: the side wall of one end, close to the spraying frame, of the groove body is obliquely arranged, and one end, close to the guide rail, of the side wall is inclined towards the direction close to the spraying frame.
Through adopting above-mentioned technical scheme, the slope setting of cell body end wall makes the work piece can rise along this lateral wall slope, and the distribution of cooperation shower head rises the in-process at the work piece, just can in time receive to spray, need not to wait to rise completely to the work piece, and the phenomenon that can effectively reduce lacquer liquid dry and hard takes place.
Further setting the following steps: the side wall of one end, far away from the spraying frame, of the groove body is inclined, and one end, close to the guide rail, of the side wall inclines towards the direction far away from the spraying frame.
Through adopting above-mentioned technical scheme, the one end slope setting that sprays the frame is kept away from to the cell body has prolonged the work piece and has submerged the route in the cell body, has reduced the entering speed of work piece simultaneously, guarantees that the surface energy of work piece fully adheres to the lacquer ion, and the painting effect is better.
Further setting the following steps: two the lower terminal surface of spraying the frame is fixed with the drainage plate that the slope set up jointly, the least significant end of drainage plate with the cell body intercommunication.
Through adopting above-mentioned technical scheme, the lacquer liquid that sprays falls to the drainage board in, along the drainage board slope to low landing, finally flows back in the cell body, realizes the recycle to lacquer liquid, more energy-concerving and environment-protective.
Further setting the following steps: and one ends of the two spraying frames, which are far away from each other, are fixed with baffle plates.
Through adopting above-mentioned technical scheme, spraying the in-process, two baffles mutually support, avoid spray water to spray everywhere, make spray hydroenergy concentrate and fall into in the drainage plate.
Further setting the following steps: a plurality of inserting holes are formed in the spraying frame along the length direction of the spraying frame, and the spraying head is inserted into the inserting holes.
By adopting the technical scheme, according to the size or shape difference of the workpiece, different numbers of spray headers can be selected and respectively inserted into different insertion holes, so that the distribution of the spray headers is changed, and the utilization rate of water resources is improved.
Further setting the following steps: the lower end face of the spray header is fixedly provided with a supporting rod, and the periphery of the supporting rod is fixedly provided with a supporting ring used for intercepting the inserting hole.
Through adopting above-mentioned technical scheme, insert the bracing piece back in the support ring, the shower head supports through the support ring, the installation and the dismantlement simple operation of shower head.
Further setting the following steps: the spraying frame is also provided with a pipeline hole used for the spraying head pipeline to pass through at the insertion hole, and the pipeline hole is communicated with the insertion hole.
Through adopting above-mentioned technical scheme, when dismantling or installing the shower head, the pipeline hole makes the pipeline of being connected with the shower head be convenient for leave or enter into the spliced eye, and the installation of shower head is dismantled more simply.
To sum up, the utility model discloses a beneficial technological effect does:
1. the workpiece is sprayed by a plurality of spray heads arranged along the length direction of the spray frame at multiple angles, so that the workpiece is cleaner;
2. the trapezoidal arrangement of the tank body and the spray rack ensures that the workpiece can be sprayed by the spray head in the process of gradually rising from the liquid level in the tank body, the workpiece does not need to completely rise, and the drying of paint liquid can be avoided in time;
3. the obliquely arranged drainage plate can collect the sprayed paint liquid, and meanwhile, the paint liquid is drained into the groove body to be continuously recycled, so that the energy is saved and the environment is protected;
4. the disassembly of the spray header is convenient for selecting different quantities of spray headers according to the size of the workpiece, and the spray headers are installed in different plug holes, so that water resources are saved.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a cross-sectional view taken along the plane A-A in FIG. 1;
fig. 3 is a partially enlarged schematic view of a portion B in fig. 1.
Reference numerals: 1. a trough body; 2. a spray rack; 3. a shower head; 4. a guide rail; 5. a hanger; 6. a drainage plate; 7. a baffle plate; 8. inserting holes; 9. a support bar; 10. a support ring; 11. a conduit bore.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Referring to fig. 1, the electrophoretic bath grooving spraying device disclosed in this embodiment includes a spraying unit and a transmission unit located right above the spraying unit. The spraying unit comprises a tank body 1, wherein the spraying frame 2 is fixed at two sides of one end of the tank body 1, the tank body 1 is close to one end side wall of the spraying frame 2 and one end side wall far away from the spraying frame 2, the two end side walls are inclined, and the cross section of the whole tank body 1 is in an isosceles trapezoid shape due to the inclined arrangement of the two ends. The area of one side of the tank body 1 close to the transmission unit is larger than that of the lower end face of the tank body 1, the tank body 1 which is in an isosceles trapezoid shape is convenient for the transmission unit to drive the workpiece to gradually and slowly enter the tank body 1, and after painting is finished, the workpiece is also convenient to slowly rise.
Referring to fig. 1 and 2, the spraying unit includes a guide rail 4, a hanger 5 used for suspending a workpiece is arranged in the guide rail 4 through sliding of a pulley, a chain (not shown in the figure) connected with the pulley is arranged in the guide rail 4 in a rotating mode, the hanger 5 moves forward along the direction of the guide rail 4 through the chain, a part of the guide rail 4, which is located right above the tank body 1, sinks towards the direction close to the tank body 1, the sinking part is in an isosceles trapezoid shape and is matched with the tank body 1, the hanger 5 is convenient to drive the workpiece to enter the tank body 1 for painting, and then the workpiece is driven to rise.
Referring to fig. 1 and 2, two spray racks 2 are arranged in parallel, and a passage for allowing a rack 5 to pass through with a workpiece is formed therebetween. The central part of the spray frame 2 is convexly arranged towards the direction close to the guide rail 4, the section of the spray frame 2 is also isosceles trapezoid, and the area of one end close to the tank body 1 is larger than the area of one end far away from the tank body 1.
Referring to fig. 1 and 2, the upper end face of the spray frame 2 is detachably provided with a plurality of spray headers 3 for spraying spray water, the lower end face of the spray frame 2 is jointly fixed with a drainage plate 6 which is obliquely arranged, the cross section of the drainage plate 6 is U-shaped, and the lowest end of the drainage plate 6 is communicated with the tank body 1. One end that two spray frame 2 kept away from each other all is fixed with baffle 7, and through the cooperation of two baffles 7, the hydroenergy that sprays that makes the in-process of spraying concentrates and falls into guide board in to the landing of low department along drainage plate 6, in the cell body 1 that flows back, realizes the recycle to lacquer liquid. The spray rack 2 is tightly adjacent to one end of the tank body 1 close to each other, when a workpiece is gradually inclined and lifted from the tank body 1, the spray head 3 can immediately spray the workpiece without waiting for the workpiece to be completely lifted from the tank body 1, the spraying is more timely, and the drying of redundant paint liquid can be effectively reduced.
Referring to fig. 2, the plurality of shower heads 3 are arranged along the length direction of the shower rack 2, and are distributed in a trapezoidal shape, and from the tank body 1, the height of the shower heads 3 gradually rises and then falls, and then returns to the position as high as the first shower head 3. After the work piece rises gradually from the cell body 1, at first the eminence of work piece receives to spray, then to the low department, rises completely up to whole work piece, and a plurality of shower heads 3 carry out the large tracts of land simultaneously to the surface of work piece and spray in step, return to the low department at last, spray once more with the eminence paint liquid that when spraying, the multi-angle sprays, cleaner.
Referring to fig. 3, a plurality of plug holes 8 are formed in the upper end face of the spray rack 2 along the length direction of the spray rack, a spray header 3 can be inserted into each plug hole 8, and the spray headers 3 with proper quantity are selected according to the size of a workpiece to be installed, so that waste of water resources is reduced. The lower end face of the spray header 3 is fixed with a support rod 9 which is in splicing fit with the splicing hole 8, a support ring 10 is fixed on the periphery of the support rod 9, and after the support rod 9 is inserted into the splicing hole 8, the support ring 10 is abutted against the spray frame 2 to support the spray header 3. The upper end face of the spray rack 2 is further provided with a pipeline hole 11 communicated with the plug hole 8 at the plug hole 8, when a worker dismantles and installs the spray header 3, the pipeline hole 11 is convenient for firstly taking out a pipeline connected with the spray header 3 or sending the pipeline into the plug hole 8, and the installation and the disassembly of the spray header 3 are more convenient.
The implementation principle and the beneficial effects of the embodiment are as follows:
after the worker suspends the work piece in midair on stores pylon 5, stores pylon 5 drives the work piece and slowly enters into cell body 1 gradually, and after the japanning finishes, drives the work piece again and slowly leaves cell body 1 gradually, when leaving, the work piece receives the repeated spraying of a plurality of shower heads 3 multi-angle, large tracts of land, sprays in time and totally, is favorable to reducing the dry and hard of lacquer liquid. The sprayed paint liquid falls into the drainage plate 6 and is collected and flows back into the groove body 1, so that the paint liquid is recycled, the cost is saved, and the novel water-spraying paint is more environment-friendly.
The embodiment of this specific implementation mode is the preferred embodiment of the present invention, not limit according to this the utility model discloses a protection scope, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.
Claims (8)
1. The utility model provides an electrophoresis tank plays groove spray set which characterized in that: the device comprises a spraying unit and a transmission unit positioned right above the spraying unit;
the spraying unit comprises a tank body (1), spraying frames (2) are fixed on two sides of one end of the tank body (1), the center parts of the spraying frames (2) are arranged in a protruding mode in the direction close to the transmission unit, a channel for a workpiece to pass through is formed between the two spraying frames (2), and a plurality of spraying heads (3) are detachably arranged in the spraying frames (2) along the structural direction of the length of the spraying frames;
the conveying unit comprises a guide rail (4), a hanging rack (5) used for hanging workpieces in a hanging mode is arranged in the guide rail (4) in a sliding mode, and the guide rail (4) located right above the tank body (1) sinks towards the direction close to the tank body (1).
2. The electrophoretic bath grooving spray device according to claim 1, wherein a side wall of one end of the bath body (1) close to the spray rack (2) is inclined, and an end of the side wall close to the guide rail (4) is inclined in a direction close to the spray rack (2).
3. The electrophoretic bath grooving spray device according to claim 2, wherein a side wall of one end of the bath body (1) far from the spray rack (2) is inclined, and one end of the side wall close to the guide rail (4) is inclined in a direction far from the spray rack (2).
4. The electrophoretic bath grooving spray device according to claim 1, wherein the lower end surfaces of the two spray racks (2) are jointly fixed with a drainage plate (6) which is obliquely arranged, and the lowest end of the drainage plate (6) is communicated with the bath body (1).
5. An electrophoretic bath grooving spray system as claimed in claim 4 wherein the ends of the spray racks (2) remote from each other are each secured with a baffle (7).
6. The electrophoretic bath grooving spray device according to claim 1, wherein the spray rack (2) is provided with a plurality of insertion holes (8) along a structural direction of a length thereof, and the spray header (3) is inserted into the insertion holes (8).
7. The electrophoretic bath grooving spray device according to claim 6, wherein a support rod (9) is fixed to a lower end surface of the spray header (3), and a support ring (10) for intercepting the insertion hole (8) is fixed to a circumferential side of the support rod (9).
8. The electrophoretic bath grooving spray device according to claim 7, wherein the spray rack (2) is further provided with a pipe hole (11) at the insertion hole (8) for the pipe of the spray header (3) to pass through, and the pipe hole (11) is communicated with the insertion hole (8).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201920595221.6U CN210117432U (en) | 2019-04-27 | 2019-04-27 | Electrophoresis tank plays groove spray set |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201920595221.6U CN210117432U (en) | 2019-04-27 | 2019-04-27 | Electrophoresis tank plays groove spray set |
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Publication Number | Publication Date |
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CN210117432U true CN210117432U (en) | 2020-02-28 |
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CN201920595221.6U Expired - Fee Related CN210117432U (en) | 2019-04-27 | 2019-04-27 | Electrophoresis tank plays groove spray set |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111983000A (en) * | 2020-08-29 | 2020-11-24 | 恒硕(唐山)科技有限公司 | Liquid cooling type electrophoresis tank |
-
2019
- 2019-04-27 CN CN201920595221.6U patent/CN210117432U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111983000A (en) * | 2020-08-29 | 2020-11-24 | 恒硕(唐山)科技有限公司 | Liquid cooling type electrophoresis tank |
CN111983000B (en) * | 2020-08-29 | 2022-08-16 | 恒硕(唐山)科技有限公司 | Liquid cooling type electrophoresis tank |
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Legal Events
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200228 Termination date: 20210427 |