CN210116093U - Heating system of rubber belt joint vulcanizing machine - Google Patents
Heating system of rubber belt joint vulcanizing machine Download PDFInfo
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- CN210116093U CN210116093U CN201920244487.6U CN201920244487U CN210116093U CN 210116093 U CN210116093 U CN 210116093U CN 201920244487 U CN201920244487 U CN 201920244487U CN 210116093 U CN210116093 U CN 210116093U
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Abstract
The utility model relates to the technical scheme field of vulcanizing equipment, more specifically, relate to a rubber belt connects vulcanizer heating system, including hot plate and control system, the array is provided with a plurality of heating module and sensing module in the hot plate, and the heating module adopts single power supply double circuit heater strip, and sensing module includes temperature sensor, pressure sensor and changer, sensing module transmits the temperature signal and the pressure signal of vulcanizer operation in real time to the changer; the control system comprises a PC operation module, a PLC touch screen module, a servo controller and an adjusting execution mechanism, wherein a heating wire, a temperature sensor and a pressure sensor are implanted into a heating plate of the vulcanizing device through a matrix multipoint implantation method, and real-time display and automatic adjustment of parameters are realized by carrying out the PC operation module, so that intelligent vulcanization is realized, the vulcanization stability of the vulcanizing machine is improved, and the maintenance cost of the vulcanizing machine is reduced.
Description
Technical Field
The utility model relates to a curing equipment technical scheme field, more specifically say, relate to a rubber belt connects vulcanizer heating system.
Background
The rubber belt joint vulcanizer is one of maintenance and belt changing equipment necessary for conveying and producing belt conveyer belts, the existing rubber belt joint vulcanizer generally adopts electric heating or oil heating, and the electric heating belt joint vulcanizer has the phenomena of complex working condition operation, instable vulcanization and no heating of a heating pad in the vulcanization process, so that the vulcanization problem is difficult to control intuitively and the reliability of the quality is convenient to operate.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a rubber belt connects vulcanizer heating system solves the problem that current rubber belt connects vulcanizer heating pad does not generate heat because of the heater strip opens circuit.
In order to achieve the above purpose, the utility model provides a technical scheme does:
a heating system of a rubber belt joint vulcanizing machine comprises a heating plate and an operation and control system; the heating plate is internally provided with a plurality of heating modules and sensing modules in an array mode, the heating modules adopt heating wires which are single-power double-control double-loop, the sensing modules comprise temperature sensors, pressure sensors and transmitters, and the sensing modules transmit temperature signals and pressure signals in the running process of the vulcanizing machine to the transmitters in real time; the control system comprises a PC operation module, a PLC controller touch screen module, a servo controller and an adjusting execution mechanism, wherein the transmitter converts a temperature signal and a pressure signal into electric signals to be transmitted to the PC operation module, the electric signals are processed by the PC operation module and then the temperature and the pressure are displayed on the PLC controller touch screen module in real time, the PLC controller touch screen module is electrically connected with the PC operation module, the output end of the PC operation module is sequentially electrically connected with the servo controller and the adjusting execution mechanism, and the adjusting execution mechanism is respectively electrically connected with heating wires of double loops; the PC operation module receives the information of the sensing module, processes the sensing information into a parameter information adjusting instruction and transmits the parameter information adjusting instruction to the servo controller, the servo controller receives the parameter information adjusting instruction and transmits the parameter information adjusting instruction to the adjusting and executing mechanism, and the adjusting and executing mechanism changes the voltage and the current to achieve the parameters required by the servo controller and controls the on-off of the heating wire circuit to realize the circuit switching of the double-loop heating wire.
Further, the heating wire adopts positive double control.
Further, the transmitter is a temperature and pressure integrated transmitter.
Furthermore, the PC operation module adopts a singlechip.
Further, the temperature sensor and the pressure sensor can be replaced by a temperature and pressure integrated sensor.
Further, a pressure bag is placed above the heating plate.
Furthermore, the pressure bags in the pressure bag are arranged in an array, and the pressure bags correspond to the heating modules in the heating plate one to one.
Furthermore, the vulcanizing machine is also provided with a network module, wherein the network module is electrically connected with the PC operation module and is used for transmitting vulcanizing machine information to a switchboard or a mobile terminal in real time through wireless, so that simultaneous control or mobile control of a plurality of vulcanizing machines is realized.
Compared with the prior art, the utility model discloses the beneficial effect who has does:
the utility model provides a rubber belt connects vulcanizer heating system implants heater strip, temperature sensor, pressure sensor through matrix multiple spot implantation method in the hot plate of curing equipment, through carrying out real-time demonstration and the automatic adjustment of PC operation module realization parameter, has realized intelligent vulcanization, has improved the vulcanization stability of vulcanizer, reduces the cost of maintenance of vulcanizer.
Drawings
FIG. 1 is a schematic view of an array of heating wires within a heating plate;
fig. 2 is the utility model provides a pair of rubber belt connects vulcanizer heating system schematic diagram.
In the figure: the system comprises a heating module 1, a sensing module 2, a temperature sensor 21, a pressure sensor 22, a transmitter 23, a PC (personal computer) operation module 3, a PLC (programmable logic controller) touch screen module 4, a servo controller 5 and an adjusting and executing mechanism 6.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
As shown in fig. 1-2, a heating system of a rubber belt joint vulcanizer comprises a heating plate and an operation system; the heating plate is internally provided with a plurality of heating modules 1 and sensing modules 2 in an array mode, the heating modules 1 adopt heating wires, the heating wires are single-power-supply double loops with double controlled anodes, the sensing modules 2 comprise temperature sensors 21, pressure sensors 22 and transmitters 23, the temperature sensors 21 and the pressure sensors 22 can be replaced by temperature and pressure integrated sensors, the transmitters 23 are temperature and pressure integrated transmitters, and the sensing modules 2 transmit temperature signals and pressure signals in the running process of the vulcanizing machine to the transmitters 23 in real time; the control system comprises a PC operation module 3, a PLC touch screen module 4, a servo controller 5 and an adjusting execution mechanism 6, wherein a transmitter converts a temperature signal and a pressure signal into an electric signal and transmits the electric signal to the PC operation module 3, the PC operation module 3 adopts a single chip microcomputer, the temperature and the pressure are displayed on the PLC touch screen module 4 in real time after being processed by the PC operation module 3, the PLC touch screen module 4 is electrically connected with the PC operation module 3, the output end of the PC operation module 3 is electrically connected with the servo controller 5 and the adjusting execution mechanism 6 in sequence, and the adjusting execution mechanism 6 is respectively electrically connected with heating wires of double loops; the PC operation module 3 receives the information of the sensing module 2, processes the sensing information into a parameter information adjusting instruction and transmits the parameter information adjusting instruction to the servo controller 5, the servo controller 5 receives the parameter information adjusting instruction and transmits the parameter information adjusting instruction to the adjusting execution mechanism 6, and the adjusting execution mechanism 6 changes voltage and current to achieve parameters required by the servo controller 5 and controls the on-off of the heating wire circuit to achieve the circuit switching of the double-loop heating wire.
In the system work, the PC operation module is the head of the whole system and is used for analyzing, adjusting, optimizing, obtaining results, instructions and a servo controller; the servo controller is a motion bridge of the PC and the actuating mechanism, the parameter signal of the servo controller is given by adjusting the parameter of the PC, and various vulcanization parameters required by vulcanization are achieved by changing the voltage and the current of the actuating mechanism. In order to ensure the one-time success probability of vulcanization, when the local heating module is damaged in the vulcanization process of the vulcanizing machine, a fault signal is transmitted to a PC (personal computer) by a sensor, and the circuit switching of the double-loop heating wire is realized by controlling the on-off of a heating wire circuit through a calculation instruction servo controller and an execution mechanism so as to achieve the aim that the vulcanizing machine is always in a normal working state. Firstly, the PC operation module gives out various vulcanization parameters of the standard vulcanizing machine, if the field working condition has a variable, the vulcanization is carried out by manually fine-adjusting the vulcanization parameters of the vulcanizing machine required by the field working condition for the first time, and then the system operates, repairs and optimizes by itself in the vulcanizing process of the vulcanizing machine until the vulcanization is finished.
In this embodiment, a pressure bag is placed above the heating plate. The pressure bags in the pressure bag are arranged in an array, and the pressure bags correspond to the heating modules in the heating plate one by one. The vulcanizing machine is also provided with a network module, wherein the network module is electrically connected with the PC operation module 3 and is used for transmitting vulcanizing machine information to a switchboard or a mobile terminal in real time in a wireless manner, so that simultaneous control or mobile control of a plurality of vulcanizing machines is realized.
The above description has been made in detail only for the preferred embodiment of the present invention, but the present invention is not limited to the above embodiment, and various changes can be made without departing from the spirit of the present invention within the knowledge scope of those skilled in the art, and all such changes are intended to be encompassed by the present invention.
Claims (8)
1. The utility model provides a rubber belt connects vulcanizer heating system which characterized in that: comprises a heating plate and a control system; a plurality of heating modules (1) and sensing modules (2) are arranged in the heating plate in an array mode, the heating modules (1) adopt heating wires, the heating wires are single-power-supply double-loop, the sensing modules (2) comprise temperature sensors (21), pressure sensors (22) and transmitters (23), and the sensing modules (2) transmit temperature signals and pressure signals of the vulcanizing machine in the operation process to the transmitters (23) in real time; the control system comprises a PC operation module (3), a PLC controller touch screen module (4), a servo controller (5) and an adjusting execution mechanism (6), the transmitter converts a temperature signal and a pressure signal into an electric signal to be transmitted to the PC operation module (3), the electric signal is processed by the PC operation module (3), the temperature and the pressure are displayed on the PLC controller touch screen module (4) in real time, the PLC controller touch screen module (4) is electrically connected with the PC operation module (3), the output end of the PC operation module (3) is electrically connected with the servo controller (5) and the adjusting execution mechanism (6) in sequence, and the adjusting execution mechanism (6) is electrically connected with heating wires of double loops respectively; the PC operation module (3) receives information of the sensing module (2) and processes the sensing information into parameter information adjusting instructions to be transmitted to the servo controller (5), the servo controller (5) receives the parameter information adjusting instructions to be transmitted to the adjusting execution mechanism (6), the adjusting execution mechanism (6) changes voltage and current to achieve parameters required by the servo controller (5), and line switching of the double-loop heating wire is achieved by controlling on-off of a heating wire circuit.
2. The heating system of a rubber belt joint vulcanizer of claim 1, wherein: the heating wire adopts positive double control.
3. The heating system of a rubber belt joint vulcanizer of claim 1, wherein: the transmitter (23) is a temperature and pressure integrated transmitter.
4. The heating system of a rubber belt joint vulcanizer of claim 1, wherein: the PC operation module (3) adopts a singlechip.
5. The heating system of a rubber belt joint vulcanizer of claim 1, wherein: the temperature sensor (21) and the pressure sensor (22) are replaced by temperature and pressure integrated sensors.
6. The heating system of a rubber belt joint vulcanizer of claim 1, wherein: a pressure bag is arranged above the heating plate.
7. The heating system of a rubber belt joint vulcanizer of claim 6, wherein: the pressure bags in the pressure bag are arranged in an array, and the pressure bags correspond to the heating modules in the heating plate one by one.
8. The heating system of a rubber belt joint vulcanizer of claim 1, wherein: the vulcanizing machine is also provided with a network module, wherein the network module is electrically connected with the PC operation module (3) and is used for transmitting vulcanizing machine information to a switchboard or a mobile terminal in real time in a wireless manner, so that simultaneous control or mobile control of a plurality of vulcanizing machines is realized.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920244487.6U CN210116093U (en) | 2019-02-27 | 2019-02-27 | Heating system of rubber belt joint vulcanizing machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920244487.6U CN210116093U (en) | 2019-02-27 | 2019-02-27 | Heating system of rubber belt joint vulcanizing machine |
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| CN210116093U true CN210116093U (en) | 2020-02-28 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113878911A (en) * | 2021-11-16 | 2022-01-04 | 联亚智能科技（苏州）有限公司 | Electric heating device for supplying heat to outer die of steamer type tire vulcanizing machine |
-
2019
- 2019-02-27 CN CN201920244487.6U patent/CN210116093U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113878911A (en) * | 2021-11-16 | 2022-01-04 | 联亚智能科技（苏州）有限公司 | Electric heating device for supplying heat to outer die of steamer type tire vulcanizing machine |
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