CN210114670U - High-precision traditional Chinese medicine plaster dripping and injecting forming production line - Google Patents

High-precision traditional Chinese medicine plaster dripping and injecting forming production line Download PDF

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Publication number
CN210114670U
CN210114670U CN201920628090.7U CN201920628090U CN210114670U CN 210114670 U CN210114670 U CN 210114670U CN 201920628090 U CN201920628090 U CN 201920628090U CN 210114670 U CN210114670 U CN 210114670U
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China
Prior art keywords
instillation
weighing
valve
plc
ointment
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Expired - Fee Related
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CN201920628090.7U
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Chinese (zh)
Inventor
邵继科
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ZHENGZHOU JINSHI ELECTRICAL TECHNOLOGY Co Ltd
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ZHENGZHOU JINSHI ELECTRICAL TECHNOLOGY Co Ltd
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Abstract

The utility model provides a high accuracy traditional chinese medicine subsides instillation shaping production line has solved the problem that the ointment of instillation device drips the injection volume and can not accurate control. The utility model discloses a workstation, be equipped with base stock layer board, support and control cabinet on the workstation, the base stock layer board is located support the place ahead, the injection device includes the electrical heating container that is used for heating the ointment and the instillation device that is used for instilling the ointment, instillation device and electrical heating container all set up on the support, the instillation mouth of instillation device corresponds with the central axis of base stock layer board, be equipped with weighing sensor on the downside of base stock layer board, weighing sensor is located the instillation mouth below of instillation device, weighing sensor is connected with the PLC controller in the control cabinet; the instillation device comprises an electric valve or a pneumatic valve connected with the instillation port, and the electric valve or the pneumatic valve is connected with the PLC. The utility model discloses drip the volume of annotating the ointment of plaster and carry out automatic monitoring, control, drip the volume and then guaranteed the quality and the yield of plaster through accurate control ointment.

Description

High-precision traditional Chinese medicine plaster dripping and injecting forming production line
Technical Field
The utility model relates to a plaster preparation equipment technical field especially indicates high accuracy traditional chinese medicine subsides instillation shaping production line.
Background
The plaster is a topical Chinese medicinal preparation, and is prepared by decocting vegetable oil or animal oil into colloidal material, and applying on one surface of cloth, paper or skin as base material for applying to affected part for a long time. In the traditional process, an electric and manual matching mode is adopted, semi-automatic operation is achieved, and the efficiency is low.
The invention patent with application number CN201811172770.9 discloses a plaster instillation forming production line, the automation degree of the device is higher, a large number of manual operation steps are omitted during actual use, and a lot of work efficiency is improved. However, when the device is actually used, the dripping amount of the ointment is controlled by only adopting the opening and closing time of the control valve of the dripping device, and after the valve of the dripping device is used for a certain time, the self regulating amount generates micro-change due to abrasion or other factors, so that the dripping amount of the ointment generates errors, and if the valve is not detected in time for correction, the yield and the quality of the ointment are influenced.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem that the dripping amount of the ointment of the dripping device can not be accurately controlled in the background technology, the utility model provides a high-precision Chinese medicine patch dripping forming production line.
The technical scheme of the utility model is that: a high-precision Chinese medicine plaster instillation forming production line comprises a workbench, wherein a bottom paper supporting plate, a support and a control console are arranged on the workbench, the bottom paper supporting plate is positioned in front of the support, an injecting device comprises an electric heating pot for heating ointment and an instillation device for instilling the ointment, the instillation device and the electric heating pot are both arranged on the support, the electric heating pot conveys the ointment to the instillation device through a liquid pump, a instillation port of the instillation device corresponds to the central axis of the bottom paper supporting plate, a weighing sensor is arranged on the lower side surface of the bottom paper supporting plate and is positioned right below the instillation port of the instillation device, and the weighing sensor is connected with a PLC (programmable logic controller) in the control console; the instillation device comprises an electric valve or a pneumatic valve connected with the instillation port, and the electric valve or the pneumatic valve is connected with the PLC.
Be equipped with the notch on the base stock layer board, the notch is located instillation mouth of instillation device under, is equipped with independent tablet of sensing of weighing in the notch, and the tablet of sensing of weighing passes through the bracing piece and establishes on the workstation, and the tablet of sensing of weighing inside inlays and is equipped with weighing sensor.
The upper side of the weighing sensing plate and the upper side of the bottom paper supporting plate are positioned in the same horizontal plane.
The drip opening of the drip device is connected with a needle-tube-shaped drip head.
The electric valve comprises an electromagnetic valve and an electric regulating valve, the lower outlet of the electric regulating valve is connected with the drip opening, the upper outlet of the electric regulating valve is connected with the electromagnetic valve, and a controller of the electric regulating valve and the electromagnetic valve are both connected with an analog quantity output module of the PLC.
The pneumatic valve adopts pneumatic control valve, is equipped with air pressure sensor on the gas-supply pipe that pneumatic control valve connects, and pneumatic control valve, air pressure sensor all are connected with the PLC controller.
The weighing sensor is connected with the analog weighing amplifier through a lead, and the analog weighing amplifier is connected with an analog quantity input module of the PLC.
The weighing sensor is connected with a frequency output type weighing transmitter through a lead, and the frequency output type weighing transmitter is connected with a high-speed pulse capturing port of the PLC.
And the weighing sensor is directly connected with a PLC weighing module loaded in the PLC controller through a wire.
The utility model has the advantages that: the utility model discloses install weighing sensor on original base stock layer board for carry out real-time supervision to the instillation volume of ointment, weighing sensor transmits the instillation ointment weight signal that detects for the PLC controller, the PLC controller judges according to the required ointment instillation volume numerical value of a plaster of setting for, when the instillation ointment weight signal reaches the ointment instillation volume numerical value that sets up in the PLC controller, the PLC controller controls the electric valve or the pneumatic valve of instillation device promptly and closes. The utility model discloses the ointment drip volume to the plaster carries out automatic monitoring, control, has reached the effect of accurate control ointment drip volume, has effectively improved the quality and the yield of plaster.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic view of the main structure of the present invention;
fig. 2 is an enlarged view of a portion of the drip weighing area of fig. 1.
In the figure, the device comprises a workbench 1, a 2, a first unreeling roller 3, a first guide roller 4, a bottom paper supporting plate 5, a dripping device 6, a weighing sensor 7, a support 8, an electric heating container 9, a guide roller 10, a reversing roller 11, a second unreeling roller 12, an ointment forming mechanism 13, a traction mechanism 14, a cutting mechanism 15, a finished product blanking plate 16, a second reeling guide roller 17, a second reeling roller 18, a first reeling roller 19, a first reeling guide roller 20, a second unreeling roller 21, a control console 22 and a weighing induction plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without any creative effort belong to the protection scope of the present invention.
Example 1: high accuracy traditional chinese medicine subsides instillation shaping production line, comprises a workbench 1, be equipped with base stock layer board 4 on the workstation 1, support 7 and control cabinet 21, base stock layer board 4 is located support 7 the place ahead, annotate the material device including the electrical heating container 8 that is used for heating the ointment and the instillation device 5 that is used for instilling the ointment, instillation device 5 and electrical heating container 8 all establish on support 7, electrical heating container 8 passes through the liquid pump and carries the ointment to instillation device 5, be equipped with electronic agitating unit in the electrical heating container 8, the instillation mouth of instillation device 5 is corresponding with the central axis of base stock layer board 4, be equipped with the notch on the base stock layer board 4, the notch is located under the instillation mouth of instillation device 5, be equipped with independent weighing sensing board 22 in the notch, the side of going up of weighing sensing board 22 is located same horizontal plane with the side of base stock layer board. The weighing induction plate 22 is arranged on the workbench 1 through a support rod, and the weighing sensor 6 is embedded in the weighing induction plate 22. The independent weighing sensing plate 22 is more convenient for detecting the dripping amount of the ointment so as to avoid the influence of the backing paper supporting plate 4 on the detection process.
Weighing sensor 6 is located instillation mouth under instillation device 5, and weighing sensor 6 is connected with analog weighing amplifier through the wire, and analog weighing amplifier is connected with the analog input module of PLC controller. The signal output of a general weighing sensor is a millivolt voltage signal which is in direct proportion to the weight load, and an analog input module of a common PLC (programmable logic controller) cannot directly process the signal, so that an additional analog weighing amplifier conditions and amplifies a weak weighing sensor signal to a standard industrial process signal of 0-10V (0-5V) or 4-20 mA, and the signal is processed by an analog module of the PLC. The method has the advantages of flexible system, convenient and direct programming, high system response speed, limited resolution of the common PLC analog input module and difficulty in high-precision weighing.
The instillation mouth department of instillation device 5 is connected with the instillation head of needle tubulose, connects electric valve or pneumatic valve on the instillation mouth, and electric valve or pneumatic valve include solenoid valve and electrical control valve, and electrical control valve's lower part export is connected with the instillation mouth, and electrical control valve's upper portion export is connected with the solenoid valve, and controller, the solenoid valve of electrical control valve all are connected with the analog output module of PLC controller. The PLC compares the received signal of the weighing sensor with a set drip volume value of the ointment, and when the drip volume value of the ointment reaches the set value, the PLC controls the electromagnetic valve to be closed; meanwhile, an operator can control the size of the switch of the electric regulating valve through the PLC controller so as to control the dripping flow rate of the ointment and further control the dripping time of the ointment required by the ointment, so that the requirements of a production line are met.
Example 2: in the high-precision Chinese medicine patch dripping and injection molding production line, a weighing sensor 6 is connected with a frequency output type weighing transmitter (RS232 or RS485 output) through a lead, and the frequency output type weighing transmitter is connected with a high-speed pulse capturing port of a PLC (programmable logic controller). The method has the advantages that an analog quantity input module of the PLC is omitted, and the weighing signal can be acquired by using a standard MODBUS protocol. The other structure is the same as embodiment 1.
Example 3: a high-precision Chinese medicine patch dripping and injection molding production line is characterized in that a weighing sensor 6 is directly connected with a PLC weighing module loaded in a PLC controller through a lead. And a special PLC weighing module is adopted, so that high resolution and long-distance transmission can be realized, and the response speed is high. The other structure is the same as embodiment 1.
Example 4: a high-precision Chinese medicine patch dripping and injecting molding production line adopts a pneumatic valve as a control valve of a dripping device 5, wherein the pneumatic valve preferably adopts a pneumatic regulating valve, an air pipe connected with the pneumatic regulating valve is provided with an air pressure sensor, and the pneumatic regulating valve and the air pressure sensor are both connected with a PLC (programmable logic controller). The air pressure sensor is used for detecting the air pressure signal obtained by the pneumatic regulating valve in real time, and then the PLC is used for regulating the size of the air pressure signal obtained by the pneumatic regulating valve, so that the size of a valve switch of the pneumatic regulating valve is accurately controlled, and further the drip flow rate and the drip volume of the ointment are controlled. The other structure is the same as embodiment 1.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (9)

1. High accuracy traditional chinese medical science medicine subsides instillation shaping production line, including workstation (1), be equipped with base stock layer board (4) on workstation (1), support (7) and control cabinet (21), base stock layer board (4) are located support (7) the place ahead, annotate the material device including electric heating container (8) that are used for heating the ointment and instillation device (5) that are used for instilling the ointment, instillation device (5) and electric heating container (8) are all established on support (7), electric heating container (8) are through the liquid pump to instillation device (5) transport ointment, its characterized in that: the drip inlet of the drip device (5) corresponds to the central axis of the bottom paper supporting plate (4), a weighing sensor (6) is arranged on the lower side surface of the bottom paper supporting plate (4), the weighing sensor (6) is positioned right below the drip inlet of the drip device (5), and the weighing sensor (6) is connected with a PLC (programmable logic controller) in the control console (21); the instillation device (5) comprises an electric valve or a pneumatic valve connected with the instillation port, and the electric valve or the pneumatic valve is connected with the PLC.
2. The high precision drop-on-flow molding line for Chinese medicinal patches of claim 1, which is characterized in that: be equipped with the notch on base stock layer board (4), the notch is located under the instillation mouth of instillation device (5), is equipped with independent tablet (22) of weighing in the notch, and tablet (22) of weighing are established on workstation (1) through the bracing piece, and tablet (22) of weighing are inside to be inlayed and are equipped with weighing sensor (6).
3. The high precision drop-on-flow molding line for Chinese medicinal patches of claim 2, which is characterized in that: the upper side surface of the weighing sensing plate (22) and the upper side surface of the base paper supporting plate (4) are positioned in the same horizontal plane.
4. The high precision drop-on-flow molding line for Chinese medicinal patches of claim 3, which is characterized in that: the drip opening of the drip device (5) is connected with a needle-tube-shaped drip head.
5. The high precision drop-on-flow molding line for Chinese medicinal patches of claim 4, which is characterized in that: the electric valve comprises an electromagnetic valve and an electric regulating valve, the lower outlet of the electric regulating valve is connected with the drip opening, the upper outlet of the electric regulating valve is connected with the electromagnetic valve, and a controller and the electromagnetic valve of the electric regulating valve are both connected with an analog quantity output module of the PLC.
6. The high precision drop-on-flow molding line for Chinese medicinal patches of claim 4, which is characterized in that: the pneumatic valve adopts a pneumatic control valve, an air pressure sensor is arranged on an air pipe connected with the pneumatic control valve, and the pneumatic control valve and the air pressure sensor are both connected with the PLC.
7. The high precision drop-on-flow molding line for Chinese medicinal patches of claims 5 or 6, which is characterized in that: the weighing sensor (6) is connected with the analog weighing amplifier through a lead, and the analog weighing amplifier is connected with an analog quantity input module of the PLC.
8. The high precision drop-on-flow molding line for Chinese medicinal patches of claims 5 or 6, which is characterized in that: the weighing sensor (6) is connected with a frequency output type weighing transmitter through a lead, and the frequency output type weighing transmitter is connected with a high-speed pulse capturing port of the PLC.
9. The high precision drop-on-flow molding line for Chinese medicinal patches of claims 5 or 6, which is characterized in that: and the weighing sensor (6) is directly connected with a PLC weighing module loaded in the PLC controller through a wire.
CN201920628090.7U 2019-05-05 2019-05-05 High-precision traditional Chinese medicine plaster dripping and injecting forming production line Expired - Fee Related CN210114670U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920628090.7U CN210114670U (en) 2019-05-05 2019-05-05 High-precision traditional Chinese medicine plaster dripping and injecting forming production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920628090.7U CN210114670U (en) 2019-05-05 2019-05-05 High-precision traditional Chinese medicine plaster dripping and injecting forming production line

Publications (1)

Publication Number Publication Date
CN210114670U true CN210114670U (en) 2020-02-28

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114601733A (en) * 2020-12-08 2022-06-10 江西回医堂中医药科技有限公司 Processing equipment capable of adjusting dosage of plaster

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114601733A (en) * 2020-12-08 2022-06-10 江西回医堂中医药科技有限公司 Processing equipment capable of adjusting dosage of plaster

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