CN210100218U - Single-crank transverse planing machine - Google Patents
Single-crank transverse planing machine Download PDFInfo
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- CN210100218U CN210100218U CN201920662814.XU CN201920662814U CN210100218U CN 210100218 U CN210100218 U CN 210100218U CN 201920662814 U CN201920662814 U CN 201920662814U CN 210100218 U CN210100218 U CN 210100218U
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- 230000005540 biological transmission Effects 0.000 claims abstract description 53
- 230000007246 mechanism Effects 0.000 claims abstract description 53
- 239000002023 wood Substances 0.000 claims abstract description 34
- 238000005520 cutting process Methods 0.000 claims description 11
- 210000000078 claw Anatomy 0.000 claims description 3
- 238000005034 decoration Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000004364 calculation method Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 241000159443 Myrcia Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model relates to a single-crank transverse planing machine, which comprises a gear, a transmission frame, a block swinging seat, a belt transmission device, a main motor, a connecting rod, a machine body frame, a wood clamping device, a lifting beam, a servo motor, a gear transmission device, a lifting lead screw, a lifting slide rail, a batten, a planer tool, a workbench, a bevel gear and a lifting screw; the single-crank transverse planing machine has main driving mechanism, hydraulic batten clamping mechanism and automatic servo feed mechanism. The horizontal slicer of single crank firm durable, intensity is high, can once only dig out 4 chi x 8 chi breadth horizontal wood grain veneers, not only the proof quality but also the expense of saving has satisfied the demand that market decorated with horizontal wood grain veneer to the high-end.
Description
Technical Field
The utility model discloses be applied to the veneer processing technology field of wood-based plate trade, relate to a horizontal veneer slicer of single crank particularly.
Background
When the existing double-crank transverse planing machine is used for manufacturing artificial boards, the technology of longitudinally planing wood grains on 4-ruler X8-ruler large-breadth technical wood is generally adopted, and the veneer wood skin patterns are single and rigid. If the 4X 8 transverse wood grain veneer is needed, manual or machine bonding is needed, the gap at the bonding joint is obvious, the requirement of the wood grain surface skin for high-end decoration cannot be met, and the manufacturing cost is high.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the problem that exists among the above-mentioned prior art, satisfying under the prerequisite of slicing size, adopt compact structure, fuselage frame durable, two V formula guide rail base designs, the big single crank final drive mode of cutting stroke, accurate servo automatic chi mechanism, unique hydraulic pressure flitch clamping mechanism of advancing, provide a single crank horizontal slicer.
In order to solve the technical problem, the purpose of the utility model is realized through following technical scheme:
the single-crank transverse slicing machine comprises a gear, a transmission frame, a swing block seat, a belt transmission device, a main motor, a connecting rod, a machine body frame, a wood clamping device, a lifting cross beam, a servo motor, a gear transmission device, a lifting lead screw, a lifting slide rail, a batten, a planer tool, a workbench, a bevel gear and a lifting nut;
the single-crank transverse slicing machine is provided with a main transmission mechanism which is a single-crank mechanism, an oversized machine body frame structure, a hydraulic batten clamping mechanism, a servo automatic footage mechanism, a reasonable bias between a transmission frame and a machine body frame so as to reduce slicing resistance, and a double-V-shaped guide rail type base is adopted as a base of the working table.
The transmission frame is fixedly connected with a support of the servo motor, the output end of a main motor of the main transmission part transmits power to the gear through a belt transmission device, a swinging block seat arranged on the gear and a connecting rod form a single crank mechanism, the other end of the single crank mechanism is connected with the workbench, the formed crank slider mechanism converts the circular motion of the gear into the reciprocating linear motion of the workbench, and the planing tool is fixedly arranged on the workbench and performs the reciprocating linear motion along with the workbench;
the servo motor drives the lifting screw rod to rotate through the transmission of the gear transmission device and the bevel gear, the built-in lifting nut drives the lifting slide rail to move up and down, the batten is fixedly arranged on the lifting cross beam through the wood clamping device, and the lifting cross beam is located on the lifting slide rail to finish the slicing and feeding of the batten.
The main motor drives the gear to drive the swing block seat and the connecting rod of the single crank mechanism to rotate for one circle, the planer tool on the workbench at the other end of the single crank mechanism moves once along with the reciprocating motion, the workbench moves to the foremost end of the machine body frame, the lifting slide rail moves downwards along the lifting screw according to the thickness of the veneer wood veneer and the driving of the servo motor, the wood veneer fixed on the lifting cross beam is fed once downwards, the planer tool finishes one-time planing and cutting of the wood veneer in one stroke, the feeding distance is equal to the planing and cutting thickness, and then the empty vehicle returns to finish one-time planing and cutting. Thus, the whole wood square is planed and cut in a circulating and reciprocating mode.
Under the prerequisite that satisfies the slicing condition, the utility model discloses a single crank transverse slicing machine has gear design, pendulum block seat and the connecting rod constitution crank mechanism, the whole fuselage frame of super large, fuselage frame base adopt servo motor control for two V type guide rail type bases, unique quick hydraulic pressure flitch clamping mechanism, servo automatic feed chi mechanisms.
The single-crank mechanism actively converts the circular motion of the gear into the linear reciprocating motion of the workbench, the rotation radius of the gear determines the stroke of the linear motion distance of the workbench, and the stroke of the linear motion distance of the workbench is equal to twice the distance between the center of the gear and the axis on the swinging block seat, which is the key point for slicing 4 x 8 ruler transverse wood grain veneers.
And a bearing and a shaft of the driving system are arranged on the transmission frame.
The machine body frame consists of a left horizontal guide rail, a right horizontal guide rail, a left door wall, a right door wall, a connecting cross beam and a support beam. The left and right horizontal guide rails positioned at the bottom are connected through two connecting cross beams, and the upper parts of the left and right door walls are connected through two supporting beams. The fuselage section thus forms a strong frame structure providing stable conditions for slicing the veneer.
The workbench and the lifting mechanism are arranged on the machine body frame, and reasonable offset placement is arranged between the transmission frame and the machine body frame mechanism, so that the resistance of the crank mechanism is reduced in the operation slicing process, and the stability of the single-crank transverse slicing machine is improved.
The reasonable offset of 300-500mm is arranged between the machine body frame and the transmission frame, and according to the triangular relation, on the premise that the length of the connecting rod is certain, the reasonable offset distance between the machine body frame and the transmission frame is 400mm through accurate calculation in order to reduce the slicing resistance.
The workbench is composed of a knife board frame, a knife protecting board frame, a knife board slide rail, a knife, a pressure ruler and a pressure ruler frame. The base of the machine body frame is a double-V-shaped guide rail type base, the workbench reciprocates along the double-V-shaped guide rail type base through the cutter platform slide rail, so that the workbench operates stably, and a planer tool fixed on the workbench carries out planing on battens, thereby realizing high-precision planing and cutting motion.
The lifting beam is controlled by a servo lifting system consisting of the servo motor, a gear transmission device, a lifting screw rod, a lifting slide rail, a bevel gear and a lifting screw nut to move up and down, and the veneer is planed and cut and quickly lifted through accurate feeding action.
The hydraulic batten clamping mechanism controls the action of the batten clamping oil cylinder through the electromagnetic valve for the hydraulic station, the piston rod of the batten clamping oil cylinder drives the batten clamping claw to extend out, battens are clamped in opposite directions from two directions, and the battens are clamped and fixed on the batten clamping box.
And a connecting support is arranged between the transmission frame and the motor base.
The machine body frame, the transmission frame and the motor base are respectively fixed on the basis without vibration through foundation bolts.
Horizontal planer of single crank mechanism as main drive mechanism, mechanical structure is compact, the fuselage frame is durable stable, compares with the horizontal planer of double crank, has reduced manufacturing cost, has solved the problem of the required enough stroke of 4 chi x 8 chi horizontal wood grain veneers of slicing. A new direction is created for the high-end veneer decoration industry.
The beneficial effects of the utility model reside in that:
the essential element of horizontal planer of single crank be the foundry goods, the effort of mainly considering the operation in-process during the design strikes, the part is firm durable, intensity is high. The single-crank transverse slicing machine solves the problem that a 4-ruler X8-ruler transverse wood grain veneer needs to be bonded in the traditional process, can be used for slicing a 4-ruler X8-ruler breadth transverse wood grain veneer at one time, ensures the quality, saves the cost, and meets the market requirement on the transverse wood grain veneer for high-end decoration, particularly the requirement on a board for caravan decoration in European countries. The main transmission mechanism adopts a single crank mechanism, and the necessary condition of enough stroke required by slicing a 4X 8 transverse wood grain veneer is solved. The frame of the machine body is determined through precise calculation and is arranged in a bias way with the transmission frame, so that the cutting resistance generated in the planing and cutting process is reduced, the precision of the veneer is improved, and the planing and cutting thickness is increased. The servo automatic ruler feeding mechanism completes accurate feeding of the sliced veneer and quick lifting of the cross beam, saves the auxiliary time in the slicing process, and improves the working efficiency. The flitch clamping mechanism with unique design makes the flitch fixed firm, improves clamping speed, and compared with the existing wood clamping mechanism with motor and screw rod wood clamping, the cost is saved, and the efficiency is improved.
Drawings
FIG. 1 is a schematic view of the overall structure of a single-crank cross planer;
FIG. 2 is an overall top view of the single-crank cross slicer;
FIG. 3 is a schematic diagram of the main drive mechanism of the single-crank cross planer;
FIG. 4 is a schematic structural view of a double V-shaped rail mount of a single-crank cross planer;
FIG. 5 is a schematic diagram of the servo lift system of the single crank cross slicer;
FIG. 6 is a schematic diagram of the hydraulic flitch clamping mechanism of the single crank cross slicer;
wherein: 1-a gear; 2-a transmission frame; 3-a pendulum block seat; 4-belt drive; 5-a main motor; 6-connecting rod; 7-fuselage frame; 8-a wood clamping device; 9-lifting the cross beam; 10-a servo motor; 11-a gear transmission; 12-lifting screw rod; 13-lifting slide rails; 14-flitch; 15-a tool post slide rail; 16-a planer tool; 17-a workbench; 18-anchor bolts; 19-a connecting support; 20-a motor base; 21-a bevel gear; 22-lifting screw; 23-a clip box; 24-gripper jaws; 25-clamping wood oil cylinder.
Detailed Description
The present invention will be described in further detail below: the present embodiment is implemented on the premise of the technical solution of the present invention, and a detailed implementation is given, but the scope of the present invention is not limited to the following embodiments.
As shown in fig. 1 and 2, the single-crank transverse planing machine comprises a gear 1, a transmission frame 2, a swing block seat 3, a belt transmission device 4, a main motor 5, a connecting rod 6, a machine body frame 7, a wood clamping device 8, a lifting cross beam 9, a servo motor 10, a gear transmission device 11, a lifting screw rod 12, a lifting slide rail 13, a batten 14, a planing tool 16, a workbench 17, a bevel gear 21 and a lifting screw nut 22;
the single-crank transverse slicing machine is provided with a main transmission mechanism which is a single-crank mechanism and aims to realize enough slicing travel; an oversized frame structure is adopted, so that reasonable offset between the transmission frame and the transmission frame is realized, and the slicing resistance is reduced; the machine body base is a double-V-shaped guide rail type base, and aims to realize the stable operation and the improvement of the precision of the single-crank transverse planing machine; the hydraulic batten clamping mechanism enables battens to be clamped more firmly; the servo automatic feed mechanism is a servo system automatic feed.
As shown in fig. 3, the transmission frame 2 is fixedly connected with the support of the servo motor 10, the output end of the main motor 5 transmits power to the gear 1 through the belt transmission device 4, the swing block seat 3 arranged on the gear 1 and the connecting rod 6 form a single crank mechanism, the other end of the single crank mechanism is connected with the workbench 17, the circular motion of the gear 1 is converted into the reciprocating linear motion of the workbench 17 through the crank block mechanism formed in the way, and the planer tool 16 is fixedly arranged on the workbench 17 and performs reciprocating linear motion along with the workbench 17.
The single-crank mechanism actively converts the circular motion of the gear 1 into the linear reciprocating motion of the workbench 17, and the linear motion distance stroke of the workbench 17 is equal to twice of the distance between the center of the gear 1 and the axis on the swinging block seat 3.
And a bearing and a shaft of a driving system are arranged on the transmission frame 2.
There is a reasonable offset of 400mm between the fuselage frame 7 and the transmission frame 2.
As shown in fig. 4, the base of the machine body frame 7 is a double V-shaped guide rail type base, and the working table 17 reciprocates along the double V-shaped guide rail type base through the tool post slide rail 15, so that the planing tool 16 fixed on the working table 17 performs planing on the wood beam 14.
As shown in fig. 5, the lifting beam 9 is controlled by a servo lifting system consisting of the servo motor 10, the gear transmission 11, the lifting screw 12, the lifting slide rail 13, the bevel gear 21 and the lifting nut 22 to move up and down, so as to complete the feeding action and the rapid lifting, and the battens 14 fixed on the lifting beam 9 realize the feeding action.
As shown in fig. 6, the hydraulic batten clamping mechanism controls the action of the batten clamping cylinder 25 through an electromagnetic valve of the hydraulic station, a piston rod of the batten clamping cylinder 25 drives the batten clamping claws 24 to extend out, the battens 14 are clamped oppositely from two directions, and the battens 14 are clamped and fixed on the batten clamping box 23.
The transmission frame 2 is connected with the motor base 20 through a connecting support 19.
The machine body frame 7, the transmission frame 2 and the motor base 20 are respectively fixed on a non-vibration foundation through foundation bolts 18.
When the automatic wood cutting and feeding device works, the main transmission mechanism is linked with the servo automatic footage mechanism, the main motor 5 is started, the servo motor 10 drives the lifting screw 12 to rotate through the transmission of the gear transmission device 11 and the bevel gear 21, the built-in lifting screw nut 22 drives the lifting slide rail 13 to move up and down, the wood beam 14 is fixedly arranged on the lifting cross beam 9 through the wood clamping device 8, and the lifting cross beam 9 is located on the lifting slide rail 13 to finish the slicing and feeding of the wood beam 14.
The main motor 5 drives the gear 1 to drive the swing block seat 3 and the connecting rod 6 of the single crank mechanism to rotate once, the planer tool 16 on the workbench 17 at the other end of the single crank mechanism moves once along with the reciprocating motion once, the workbench 17 moves to the foremost end of the machine body frame 7, according to the thickness of the planed veneer and the driving of the servo motor 10, the lifting slide rail 13 moves downwards along the lifting screw rod 12, the veneer 14 fixed on the lifting beam 9 is fed once downwards, the planer tool 16 finishes planing the veneer 14 once in a stroke, the feeding distance is equal to the planed thickness, and then the empty vehicle returns to finish one planing. Thus, the whole cutting of the wood block 14 is performed cyclically.
The above description is only the preferred embodiments of the present invention, and these embodiments are all based on the present invention, and the protection scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention should be covered by the protection scope of the present invention.
Claims (9)
1. The single-crank transverse planing machine is characterized in that:
the wood cutting machine comprises a gear (1), a transmission frame (2), a swing block seat (3), a belt transmission device (4), a main motor (5), a connecting rod (6), a machine body frame (7), a wood clamping device (8), a lifting cross beam (9), a servo motor (10), a gear transmission device (11), a lifting screw rod (12), a lifting slide rail (13), a batten (14), a planer tool (16), a workbench (17), a bevel gear (21) and a lifting nut (22);
the single-crank transverse planing machine is provided with a main transmission mechanism which is a single-crank mechanism, and is also provided with a hydraulic batten clamping mechanism and a servo automatic footage mechanism;
the transmission frame (2) is fixedly connected with a support of the servo motor (10), the output end of the main motor (5) transmits power to the gear (1) through the belt transmission device (4), the swing block seat (3) arranged on the gear (1) and the connecting rod (6) form a single crank mechanism, the other end of the single crank mechanism is connected with the workbench (17), the formed crank block mechanism converts the circular motion of the gear (1) into the reciprocating linear motion of the workbench (17), and the planing tool (16) is fixedly arranged on the workbench (17) and performs reciprocating linear motion along with the workbench (17); the servo motor (10) is driven to rotate through the transmission of the gear transmission device (11) and the bevel gear (21), the lifting screw rod (12) rotates, the built-in lifting screw nut (22) drives the lifting slide rail (13) to move up and down, the batten (14) is fixedly arranged on the lifting cross beam (9) through the wood clamping device (8), and the lifting cross beam (9) is located on the lifting slide rail (13) to finish the slicing and feeding of the batten (14).
2. The single-crank cross planer of claim 1 wherein:
the single-crank mechanism actively converts the circular motion of the gear (1) into the linear reciprocating motion of the workbench (17), and the linear motion distance stroke of the workbench (17) is equal to twice of the distance between the center of the gear (1) and the axis on the swing block seat (3).
3. The single-crank cross planer of claim 1 wherein:
and a bearing and a shaft of the driving system are arranged on the transmission frame (2).
4. The single-crank cross planer of claim 1 wherein:
the offset between the machine body frame (7) and the transmission frame (2) is 300-500 mm.
5. The single-crank cross planer of claim 1 wherein:
the base of fuselage frame (7) is two V type guide tracked bases, workstation (17) are through sword platform slide rail (15) along two V type guide tracked base reciprocating motion, make planer tool (16) fixed on workstation (17) to the flitch (14) cut.
6. The single-crank cross planer of claim 1 wherein:
the lifting beam (9) is controlled by a servo lifting system consisting of the servo motor (10), a gear transmission device (11), a lifting lead screw (12), a lifting slide rail (13), a bevel gear (21) and a lifting nut (22) to move up and down, so that feeding action and quick lifting are completed.
7. The single-crank cross planer of claim 1 wherein:
the hydraulic batten clamping mechanism controls the action of the batten clamping oil cylinder (25) through an electromagnetic valve for a hydraulic station, a piston rod of the batten clamping oil cylinder (25) drives the batten clamping claws (24) to extend out, battens (14) are clamped oppositely from two directions, and the battens (14) are clamped and fixed on the batten clamping box (23).
8. The single-crank cross planer of claim 1 wherein:
a connecting support (19) is arranged between the transmission frame (2) and the motor base (20).
9. The single-crank cross planer of claim 8 wherein:
the machine body frame (7), the transmission frame (2) and the motor base (20) are respectively fixed on the basis without vibration through foundation bolts (18).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920662814.XU CN210100218U (en) | 2019-05-09 | 2019-05-09 | Single-crank transverse planing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920662814.XU CN210100218U (en) | 2019-05-09 | 2019-05-09 | Single-crank transverse planing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210100218U true CN210100218U (en) | 2020-02-21 |
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ID=69539578
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920662814.XU Ceased CN210100218U (en) | 2019-05-09 | 2019-05-09 | Single-crank transverse planing machine |
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| Country | Link |
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| CN (1) | CN210100218U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110181608A (en) * | 2019-05-09 | 2019-08-30 | 青岛豪中豪木工机械有限责任公司 | Single crank transverse direction slicer |
-
2019
- 2019-05-09 CN CN201920662814.XU patent/CN210100218U/en not_active Ceased
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110181608A (en) * | 2019-05-09 | 2019-08-30 | 青岛豪中豪木工机械有限责任公司 | Single crank transverse direction slicer |
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Decision date of declaring invalidation: 20230413 Decision number of declaring invalidation: 561104 Granted publication date: 20200221 |
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