CN210085646U - Intelligent dust removal mechanism of carding machine - Google Patents
Intelligent dust removal mechanism of carding machine Download PDFInfo
- Publication number
- CN210085646U CN210085646U CN201920692492.3U CN201920692492U CN210085646U CN 210085646 U CN210085646 U CN 210085646U CN 201920692492 U CN201920692492 U CN 201920692492U CN 210085646 U CN210085646 U CN 210085646U
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- Prior art keywords
- carding
- cotton
- channel
- chamber
- dust collecting
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- 238000009960 carding Methods 0.000 title claims abstract description 124
- 239000000428 dust Substances 0.000 title claims abstract description 63
- 229920000742 Cotton Polymers 0.000 claims abstract description 71
- 239000004744 fabric Substances 0.000 claims abstract description 4
- 239000010813 municipal solid waste Substances 0.000 claims description 11
- 238000010009 beating Methods 0.000 claims description 4
- 230000006378 damage Effects 0.000 abstract description 4
- 239000007787 solid Substances 0.000 abstract description 4
- 239000012535 impurity Substances 0.000 description 4
- 238000007790 scraping Methods 0.000 description 4
- 239000000835 fiber Substances 0.000 description 3
- 239000006185 dispersion Substances 0.000 description 2
- 210000002345 respiratory system Anatomy 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
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- Preliminary Treatment Of Fibers (AREA)
Abstract
The utility model discloses an intelligent dust removal mechanism of a carding machine, which comprises a carding box body, wherein the top end of the carding box body is provided with a cotton inlet, a dispersing rotating shaft is arranged in the cotton inlet, a carding channel is arranged below the cotton inlet, carding auxiliary channels are arranged on the inner wall surfaces of the two sides of the carding channel, carding wheels are arranged in the carding auxiliary channels, second carding wheels are arranged in the carding auxiliary channels and are positioned at one side of the carding wheels, which is far away from the carding channel, a doffing chamber is arranged below the carding channel and is communicated with the carding channel and the carding auxiliary channels, a dust collecting column is arranged on the bottom surface of the doffing chamber, a suction fan is arranged in the dust collecting column, and the bottom end of the dust collecting column penetrates out of the bottom surface of the doffing chamber and is sleeved with a dustproof cloth bag; the utility model provides an intelligence dust removal mechanism of this kind of carding machine can take out solid dregs, micronic dust, short-staple when the cotton bundle carries out the carding, and can not remove the cotton bundle and cause the damage.
Description
Technical Field
The utility model belongs to the technical field of comb and parallel cotton fibers prior to spinning equipment, be an intelligent dust removal mechanism of carding machine particularly.
Background
Carding is carried out by carding small cotton bundles into single fiber state by a flat card or roller card with the help of needle surface movement, further removing impurities and non-spinnable short fibers, straightening the fibers in parallel, and finally making into cotton strips coiled into a sliver can. The cotton bundles not only contain solid residues, but also contain a large amount of dust, and the dust and fine cotton fibers can float in the air in the cotton carding process, so that the harm is caused to the respiratory tract of operators of the cotton carding machine; although the cotton carding operator wears the mask in a workshop, cotton fibers and dust cannot be completely prevented from being sucked into the respiratory tract.
Chinese patent document 201811204826 discloses a carding machine with a highly efficient dust removing mechanism, in which a dust scraping plate is provided in contact with a cylinder, and dust scraped off by the dust scraping plate is sucked by a blower device; the shortcoming of this scheme lies in, if only simple support to lean on the contact between scraping dirt board and the cylinder, then can't effectually scrape off the dust in the cotton layer, otherwise if scraping dirt board and forcing then can produce the damage to the cotton layer on the cylinder, can hang down the cotton fiber on the cylinder even.
SUMMERY OF THE UTILITY MODEL
In order to solve the defect that above-mentioned prior art exists, the utility model provides an intelligence dust removal mechanism of carding machine can take out solid dregs, micronic dust, short-staple when the cotton bundle divides the comb and leaves, and can not remove the cotton bundle and cause the damage.
The technical scheme of the utility model is realized like this:
an intelligent dust removing mechanism of a carding machine comprises a carding box body and is characterized in that a cotton inlet is formed in the top end of the carding box body, a dispersing rotating shaft is arranged in the cotton inlet, cotton beating teeth are arranged on the dispersing rotating shaft, a carding channel is arranged below the cotton inlet, the top end of the carding channel is communicated with the cotton inlet through a funnel-shaped section, carding auxiliary channels are formed in the inner wall surfaces of two sides of the carding channel, carding wheels are arranged in the carding auxiliary channels, comb teeth are arranged on the carding wheels, a second carding wheel is arranged in the carding auxiliary channel and is located on one side, away from the carding channel, of the carding wheels, carding teeth are arranged on the second carding wheel, and the carding teeth and the comb teeth on the carding wheels are distributed in a staggered mode;
a doffing chamber is arranged below the carding channel, the doffing chamber is communicated with the carding channel and the carding auxiliary channel, a dust collecting column is arranged on the bottom surface of the doffing chamber, a conical opening is arranged at the top end of the dust collecting column, the conical opening is positioned right below the carding channel, a dust suction port is formed in the wall surface of the dust collecting column, a guide plate is arranged on the top wall surface of the doffing chamber, one end of the guide plate is fixed at the outlet of the carding auxiliary channel, the other end of the guide plate horizontally inclines downwards towards the dust collecting column, a cotton outlet is formed in the side wall surface of the doffing chamber, and a cotton homogenizing roller wheel is arranged between the cotton outlet and the dust collecting column;
a trash chamber is arranged below the noil chamber, trash holes communicated with the trash chamber are formed in the bottom surface of the noil chamber, which is opposite to the cotton homogenizing roller, a suction fan is arranged in the dust collecting column, and the bottom end of the dust collecting column penetrates out of the bottom surface of the noil chamber and is sleeved with a dustproof cloth bag.
In the utility model, the carding wheel is tangent to the axial center line of the carding channel.
In the present invention, the rotation direction of the sub-comb and the second sub-comb is opposite.
Compared with the prior art, implement the utility model provides an intelligence dust removal mechanism of this kind of carding machine has following beneficial effect:
1. the cotton bundles are fluffed at the cotton inlet through cotton beating teeth, the carding efficiency of the cotton bundles entering the carding channel is improved, and the cotton bundles are brought into the auxiliary carding channel by the carding wheels at two sides in the carding channel, so that solid impurities in the cotton bundles are separated out and fall into the dust collecting column.
2. The cotton bundles are rolled up by the comb teeth on the carding wheel and then combed off from the carding wheel by the combing teeth on the second carding wheel, and the cotton bundles can not be damaged by peeling the cotton bundles in a mode that the comb teeth are staggered with each other.
3. The dust collecting column is provided with a dust collecting port, and under the suction force generated by the suction fan, dust in the cotton dropping chamber is sucked into the dust collecting column, so that the dust in the cotton bundles is further adsorbed out.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
fig. 2 is a partial structural schematic diagram of fig. 1.
In the figure: the carding machine comprises a carding box body 1, a cotton inlet 11, a dispersing rotating shaft 12, a carding channel 13, a funnel-shaped section 131, a carding auxiliary channel 14, a carding wheel 141, a second carding wheel 142, a doffing chamber 15, a dust collecting column 16, a conical opening 161, a dust suction port 162, a guide plate 151, a cotton outlet 152, a cotton homogenizing roller 17, a trash falling chamber 18, a trash falling hole 181, a suction fan 162 and a dustproof cloth bag 163.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Referring to fig. 1-2, the present invention provides a technical solution: the utility model provides an intelligent dust removal mechanism of carding machine, includes carding box 1, and the top of carding box 1 is equipped with into cotton mouthful 11, should go into to be equipped with dispersion pivot 12 in the cotton mouthful 11, should be equipped with on the dispersion pivot 12 and beat cotton tooth. An carding channel 13 is arranged below the cotton inlet 11, and the top end of the carding channel 13 is communicated with the cotton inlet 11 through a funnel-shaped section 131. The carding auxiliary channels 14 are arranged on the inner wall surfaces of the two sides of the carding channel 13, carding wheels 141 are arranged in the carding auxiliary channels 14, and comb teeth are arranged on the carding wheels 141. A second carding wheel 142 is arranged in the carding auxiliary channel 14, the second carding wheel 142 is positioned on one side of the carding wheel 141 far away from the carding channel 13, and the second carding wheel 142 is provided with carding teeth which are distributed in a staggered manner with the comb teeth on the carding wheel 141.
The cotton bundles are thrown into the carding box body 1 from the cotton inlet 11, and the dispersing rotating shaft 12 and the cotton beating teeth thereof perform fluffy treatment on the cotton bundles, so that the cotton bundles can be better carded by the two carding wheels 141, and impurities in the cotton bundles fall into the dust collecting column 16 after leaving the cotton bundles.
The combing wheel 141 is tangent to the axial center line of the combing channel 13, and the rotating directions of the combing wheel 141 and the second combing wheel 142 are opposite. In practical application, the two combing wheels 141 are distributed on both sides of the carding duct 13, the rotation directions of the two combing wheels are opposite, so that the cotton bundles are rolled into the two secondary carding ducts by the two combing wheels 141, the rotation direction of the second combing wheel 142 is opposite to the combing theory 141, and the comb teeth on the two combing wheels are in staggered engagement with each other, so that the cotton bundles on the combing wheels 141 are combed off and fall into the doffing chamber 15.
A noil chamber 15 is arranged below the carding duct 13, and the noil chamber 15 is communicated with the carding duct 13 and the carding auxiliary duct 14; the bottom surface of the doffing chamber 15 is provided with a dust collecting column 16, the top end of the dust collecting column 16 is provided with a conical opening 161, and the conical opening 161 is positioned right below the carding duct 13. The tapered opening 161 can collect the impurities falling from the carding duct 13 into the dust collecting column 16, a dust suction opening 162 is formed in the wall surface of the dust collecting column 16, a guide plate 151 is arranged on the top wall surface of the doffing chamber 15, one end of the guide plate 151 is fixed at the outlet of the carding auxiliary duct 14, and the other end of the guide plate 151 horizontally inclines downwards towards the dust collecting column 16. The side wall of the doffing chamber 15 is provided with a cotton outlet 152, and a cotton homogenizing roller 17 is arranged between the cotton outlet 152 and the dust collecting column 16.
A trash falling chamber 18 is arranged below the cotton dropping chamber 15, and a trash falling hole 181 communicated with the trash falling chamber 18 is arranged on the bottom surface of the cotton dropping chamber 15 opposite to the cotton homogenizing roller 17. Be equipped with suction fan 162 in the dust collecting column 16, the bottom of dust collecting column 16 is worn out the noil room 15 bottom surface and is equipped with dustproof sack 163, for the adsorption affinity that suction fan 162 produced in the dust collecting column 16, can let dust and the short-staple of noil room 15 enter into in the dust collecting column 16 through dust absorption hole 162, then get into dustproof sack 163.
The above description is only for the preferred embodiment of the present invention and should not be taken as limiting the invention, and any modifications, equivalent replacements and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (3)
1. An intelligent dust removing mechanism of a carding machine comprises a carding box body and is characterized in that a cotton inlet is formed in the top end of the carding box body, a dispersing rotating shaft is arranged in the cotton inlet, cotton beating teeth are arranged on the dispersing rotating shaft, a carding channel is arranged below the cotton inlet, the top end of the carding channel is communicated with the cotton inlet through a funnel-shaped section, carding auxiliary channels are formed in the inner wall surfaces of two sides of the carding channel, carding wheels are arranged in the carding auxiliary channels, comb teeth are arranged on the carding wheels, a second carding wheel is arranged in the carding auxiliary channel and is located on one side, away from the carding channel, of the carding wheels, carding teeth are arranged on the second carding wheel, and the carding teeth and the comb teeth on the carding wheels are distributed in a staggered mode;
a doffing chamber is arranged below the carding channel, the doffing chamber is communicated with the carding channel and the carding auxiliary channel, a dust collecting column is arranged on the bottom surface of the doffing chamber, a conical opening is arranged at the top end of the dust collecting column, the conical opening is positioned right below the carding channel, a dust suction port is formed in the wall surface of the dust collecting column, a guide plate is arranged on the top wall surface of the doffing chamber, one end of the guide plate is fixed at the outlet of the carding auxiliary channel, the other end of the guide plate horizontally inclines downwards towards the dust collecting column, a cotton outlet is formed in the side wall surface of the doffing chamber, and a cotton homogenizing roller wheel is arranged between the cotton outlet and the dust collecting column;
a trash chamber is arranged below the noil chamber, trash holes communicated with the trash chamber are formed in the bottom surface of the noil chamber, which is opposite to the cotton homogenizing roller, a suction fan is arranged in the dust collecting column, and the bottom end of the dust collecting column penetrates out of the bottom surface of the noil chamber and is sleeved with a dustproof cloth bag.
2. The intelligent dust removing mechanism of a carding machine as claimed in claim 1, wherein the carding wheel is tangent to the axial centerline of the carding duct.
3. The intelligent dust removing mechanism of a carding machine of claim 1, wherein the rotation directions of the carding wheel and the second carding wheel are opposite.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920692492.3U CN210085646U (en) | 2019-05-15 | 2019-05-15 | Intelligent dust removal mechanism of carding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920692492.3U CN210085646U (en) | 2019-05-15 | 2019-05-15 | Intelligent dust removal mechanism of carding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210085646U true CN210085646U (en) | 2020-02-18 |
Family
ID=69478479
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920692492.3U Active CN210085646U (en) | 2019-05-15 | 2019-05-15 | Intelligent dust removal mechanism of carding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210085646U (en) |
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2019
- 2019-05-15 CN CN201920692492.3U patent/CN210085646U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: An intelligent dedusting mechanism of carding machine Effective date of registration: 20221013 Granted publication date: 20200218 Pledgee: Nanchang Anyi Sub branch of Bank of Jiangxi Co.,Ltd. Pledgor: JIANGXI WEIXING INDUSTRIAL DEVELOPMENT Co.,Ltd. Registration number: Y2022980018405 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20231030 Granted publication date: 20200218 Pledgee: Nanchang Anyi Sub branch of Bank of Jiangxi Co.,Ltd. Pledgor: JIANGXI WEIXING INDUSTRIAL DEVELOPMENT Co.,Ltd. Registration number: Y2022980018405 |