CN210060244U

CN210060244U - Quick assembling machine for lamp post flanges

Info

Publication number: CN210060244U
Application number: CN201920671297.2U
Authority: CN
Inventors: 徐亮
Original assignee: Wuxi Huianweili Welding And Cutting Machinery Co Ltd
Current assignee: Wuxi Huianweili Welding And Cutting Machinery Co Ltd
Priority date: 2019-05-10
Filing date: 2019-05-10
Publication date: 2020-02-14
Anticipated expiration: 2029-05-10

Abstract

The utility model discloses a quick erector of lamp pole flange belongs to the technical field that the flange was assembled, aims at providing a quick erector of lamp pole flange that lamp pole welding precision is high, and its technical scheme main points are including the base, the base is equipped with two along its length direction and removes the bracket, still be equipped with flange adjustment base on the base, flange adjustment base is located outside two removal brackets, remove the bracket including setting up the removal seat on the base, be equipped with tight seat on removing the seat, press from both sides and be equipped with lamp pole clamping mechanism on the tight seat, press from both sides tight seat and remove and be equipped with elevating system between the seat, elevating system includes the lift lead screw of vertical setting, it drives lift lead screw pivoted lift drive assembly to remove to be equipped with on the seat. The height of the two clamping seats is adjusted through the two lifting mechanisms respectively, so that the axis of the lamp post is in a horizontal state, the rod body can be accurately inserted into the hole of the flange, and the welding precision is improved.

Description

Quick assembling machine for lamp post flanges

Technical Field

The utility model relates to a technical field that the flange was assembled, in particular to quick erector of lamp pole flange.

Background

Street lamps, which refer to lamps providing a road with an illumination function, generally refer to lamps in a road illumination range in traffic illumination, and are widely applied to various places needing illumination.

The lamp post of street lamp passes through the flange of body of rod bottom and installs on the road surface, and the body of rod and flange all are that the components of a whole that can function independently are processed out, and with the bottom of flange welding to the body of rod again when needing. When the welding, need insert the position about the mounting hole internal depth of flange is general with the bottom of the body of rod, the lamp pole not only can guarantee the stability of the body of rod and flange joint like this, and the lamp pole of being convenient for is installed on the road surface moreover.

Chinese patent with publication number CN102837152A discloses a frock for steel pipe welding flange, which comprises a frame, the lower surface of frame is equipped with the multiunit support frame, place about the multiunit support frame, all be equipped with the track of transversely placing on the surface around the frame, the upper surface of frame is equipped with two groups that slide, place about two groups that slide, the upper surface of every group that slides is equipped with the vertical backup pad of placing, equal swing joint has the disc on the inside wall of every backup pad, evenly distributed has a plurality of fixed blocks on the lateral wall of every disc, a plurality of fixed blocks enclose synthetic circular.

Although the tool for welding the flange by the steel pipe is simple in structure and convenient to use, in the actual use process, as the rod diameter of the lamp rod is gradually changed along the length direction of the lamp rod, when the lamp rod is horizontally placed, the axis of the lamp rod is in an inclined state, the axis of the lamp rod cannot penetrate through the center of the flange, and the welded lamp rod does not accord with the production standard.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a quick erector of lamp pole flange has the advantage that improves lamp pole welding precision.

The above technical purpose of the present invention can be achieved by the following technical solutions:

the utility model provides a quick erector of lamp pole flange, includes the base, the base is equipped with two along its length direction and removes the bracket, still be equipped with flange adjusting base on the base, flange adjusting base is located outside two removal brackets, remove the bracket including setting up the removal seat on the base, remove and be equipped with tight seat of clamp on the seat, press from both sides and be equipped with lamp pole clamping mechanism on the tight seat of clamp, press from both sides and be equipped with elevating system between the seat of clamp, elevating system includes the vertical lifting screw who sets up, the lifting screw bottom rotates with removing the seat to be connected, lifting screw and the tight seat threaded connection of clamp, it is equipped with the lift drive subassembly that drives lifting screw pivoted to remove the seat, it is equipped with the guide pillar to remove a both sides, and lifting screw is located between two guide pillars, guide pillar.

Through adopting above-mentioned technical scheme, the during operation is placed the flange on flange adjustment base, places the body of rod on two brackets that slide, adjusts the height of two tight seats of clamp respectively through two elevating system for the axis of the body of rod is the horizontality, just so can make the body of rod can insert the downthehole of flange accurately, then with the body of rod and flange welding together, thereby produce the lamp pole that accords with the standard.

Further, lamp pole clamping mechanism is including setting up the clamping bar of two vertical settings on pressing from both sides tight seat, it is equipped with T shape spout along being equipped with on the perpendicular to base length direction to press from both sides tight seat, the clamping bar bottom is equipped with first nut piece, first nut piece slides and sets up in T shape spout, T shape spout internal rotation is equipped with first lead screw, be equipped with two sections opposite screw threads on the first lead screw, two first nut pieces respectively with first lead screw on the part threaded connection that the screw thread is opposite.

Through adopting above-mentioned technical scheme, the lamp pole is placed and is pressed from both sides tight seat back, and the first lead screw of drive rotates, and two first nut pieces of first lead screw drive move in opposite directions to drive two clamping bars and press from both sides the body of rod tightly, avoid it to take place to rock when the welding, improve the welding precision of lamp pole.

Further, lamp pole clamping mechanism is including setting up pneumatic clamping bar and the manual clamping bar on pressing from both sides tight seat, and pneumatic clamping bar and the equal vertical setting of manual clamping bar, be equipped with die clamping cylinder on pressing from both sides tight seat, die clamping cylinder's piston rod top and pneumatic clamping bar fixed connection, die clamping cylinder sets up along perpendicular to base length direction.

By adopting the technical scheme, after the rod body is placed between the pneumatic clamping rod and the manual clamping rod, the clamping cylinder is directly controlled to drive the pneumatic clamping rod to clamp the rod body, and the clamping device is convenient and fast.

Further, be equipped with between manual clamping bar and the tight seat of clamp and press from both sides tight fine-tuning, it is equipped with T shape spout on the perpendicular to base length direction to press from both sides tight seat, press from both sides tight fine-tuning including rotating the second lead screw that sets up in T shape spout, manual clamping bar bottom is equipped with the second nut piece, the second nut piece slides and sets up in T shape spout, second lead screw and second nut piece threaded connection.

By adopting the technical scheme, the second screw rod is driven to rotate, the second screw rod drives the second nut block to move, and the deflection angle of the axis of the rod body in the horizontal direction is calibrated.

Furthermore, the base is provided with slide rails along two sides of the length direction of the base, two side edges of the moving seat are provided with slide blocks matched with the slide rails, and a sliding driving mechanism for driving the moving seat to slide along the length direction of the base is arranged between the moving seat and the base.

Through adopting above-mentioned technical scheme, the distance between two removal brackets is adjusted to the actuating mechanism that slides to the body of rod of adaptation in different length.

Furthermore, the sliding driving mechanism comprises a rack arranged on the base, the rack is arranged along the length direction of the base, a sliding motor is arranged on the bottom surface of the moving seat, and a gear matched with the rack is arranged on an output shaft of the sliding motor.

Through adopting above-mentioned technical scheme, thereby the motor drive gear that slides rotates, thereby the gear and rack meshing drive removes the support and removes on the base to adjust the distance between two removal brackets.

Further, the flange adjusting base comprises a flange seat, a flange clamping mechanism is arranged on the flange seat, a pneumatic feeding mechanism is arranged between the flange seat and the base and comprises a pneumatic seat in sliding connection with the base, a feeding cylinder is arranged on the pneumatic seat along the length direction of the base, and the top end of a piston rod of the feeding cylinder is fixedly connected with the flange seat.

Through adopting above-mentioned technical scheme, the during operation is put the body of rod on two removal brackets, packs the flange into flange clamping machine structure with the flange in, starts to feed the cylinder, feeds the cylinder and promotes the flange and make body of rod bottom insert the downthehole of flange, assembles the body of rod and flange fast to the welding of being convenient for has improved welded work efficiency.

Furthermore, the flange clamping mechanism comprises two clamping plates, and flange grooves are formed in the opposite side walls of the two clamping plates.

Through adopting above-mentioned technical scheme, pack the flange into the flange inslot, be convenient for fix the flange.

To sum up, the utility model discloses following beneficial effect has:

1. the heights of the two clamping seats are respectively adjusted through the two lifting mechanisms, so that the axis of the lamp post is in a horizontal state, the rod body can be accurately inserted into the hole of the flange, and the welding precision is improved;

2. the rod body and the flange are quickly assembled through the arrangement of the pneumatic feeding mechanism, so that the welding is facilitated, and the working efficiency of the welding is improved;

3. the auxiliary time for assembly and splicing is shortened, the labor intensity of workers is greatly reduced, the labor productivity is improved, and the welding quality is improved.

Drawings

FIG. 1 is a schematic view of a erector in embodiment 1;

FIG. 2 is a schematic view for embodying a flange adjusting base in embodiment 1;

FIG. 3 is a schematic view for embodying a moving carriage in embodiment 1;

FIG. 4 is a schematic view for embodying a clamping mechanism in embodiment 1;

fig. 5 is a schematic diagram for embodying the clamping mechanism in embodiment 2.

In the figure, 1, a base; 2. moving the carriage; 21. a movable seat; 22. a clamping seat; 221. a T-shaped chute; 3. a flange adjustment base; 31. a flange seat; 4. a pneumatic feed mechanism; 41. a pneumatic seat; 42. a feed cylinder; 5. a clamping mechanism; 51. a splint; 511. a flange groove; 6. a clamping mechanism; 61. a clamping bar; 62. a clamping cylinder; 63. a first nut block; 64. a first lead screw; 65. a manual clamping bar; 66. a pneumatic clamping bar; 7. a lifting mechanism; 71. lifting a screw rod; 72. a lift drive assembly; 721. a worm gear; 722. a worm; 723. a guide post; 8. a slip drive mechanism; 81. a rack; 82. a slip motor; 83. a gear; 9. a clamping fine adjustment mechanism; 91. a second lead screw; 92. a second nut block.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Example 1: the utility model provides a quick erector of lamp pole flange, as shown in figure 1, includes base 1, and base 1 is equipped with two removal brackets 2 that are used for the support body of rod along its length direction, still is equipped with the flange adjustment base 3 that is used for placing the flange on base 1, and flange adjustment base 3 is located outside two removal brackets 2.

As shown in fig. 1 and 2, the flange adjusting base 3 is located outside the two movable brackets 2, the flange adjusting base 3 includes a flange seat 31, a pneumatic feeding mechanism 4 is arranged between the flange seat 31 and the base 1, the pneumatic feeding mechanism 4 includes a pneumatic seat 41 slidably connected to the base 1, slide rails arranged in parallel are arranged on two sides of the top surface of the pneumatic seat 41, and a slide block matched with the slide rails is arranged on the bottom surface of the flange seat 31 and slidably connected to the slide rails. The pneumatic feeding mechanism 4 further comprises a feeding cylinder 42 arranged on the pneumatic base 41, the feeding cylinder 42 is arranged along the length direction of the base 1, and the top end of a piston rod of the feeding cylinder 42 is fixedly connected with the flange base 31.

During welding, the rod body is placed on the two movable brackets 2, the flange is arranged on the flange seat 31, the feeding cylinder 42 is started, the feeding cylinder 42 pushes the flange to enable the bottom end of the rod body to be inserted into the hole of the flange, the rod body and the flange are assembled quickly, and then the welding gun welds the rod body and the flange together.

The flange clamping mechanism 5 comprises two clamping plates 51, and flange grooves 511 are formed in the opposite side walls of the two clamping plates 51, so that the flanges can be fixed.

As shown in fig. 1 and 4, the movable bracket 2 includes a movable base 21 disposed on the base 1, a clamping base 22 is disposed on the movable base 21, and the clamping base 22 is disposed with the lamp post clamping mechanism 6. Lamp pole clamping mechanism 6 is including setting up two vertical clamping bars 61 that set up on pressing from both sides tight seat 22, press from both sides tight seat 22 and be equipped with T shape spout 221 along perpendicular to base 1 length direction, clamping bar 61 bottom is equipped with first nut piece 63, first nut piece 63 slides and sets up in T shape spout 221, the internal rotation of T shape spout 221 is equipped with first lead screw 64, be equipped with two sections opposite screw threads on first lead screw 64, two first nut pieces 63 respectively with first lead screw 64 on the screw thread opposite partial threaded connection.

A hand wheel is fixedly arranged at one end of the first lead screw 64, and the hand wheel is only needed to drive the two clamping rods 61 to move oppositely, so that the lamp post is clamped.

As shown in fig. 3, a lifting mechanism 7 is arranged between the movable base 21 and the clamping base 22, the lifting mechanism 7 includes a vertically arranged lifting screw 71, the bottom end of the lifting screw 71 is rotatably connected with the movable base 21, a threaded hole is formed in the clamping base 22, and the lifting screw 71 passes through the threaded hole and is in threaded connection with the clamping base 22. The movable base 21 is provided with a lifting driving assembly 72 for driving the lifting screw 71 to rotate, the lifting driving assembly 72 comprises a worm wheel 721 fixedly arranged at the bottom of the lifting screw 71 and a worm 722 matched with the worm wheel 721, and one end of the worm 722 is provided with a hand wheel for driving the worm to rotate.

Guide posts 723 are arranged on two sides of the moving seat 21, the lifting screw 71 is located between the two guide posts 723, and the guide posts 723 are slidably connected with the clamping seat 22.

The heights of the two ends of the rod body are adjusted through the lifting mechanism 7, so that the axis of the rod body is arranged along the horizontal direction, the rod body is prevented from inclining in the vertical direction, and the welding precision is improved.

As shown in fig. 1 and 3, the base 1 is provided with slide rails along both sides of the length direction thereof, the two sides of the movable base 21 are provided with slide blocks matched with the slide rails, and a sliding driving mechanism 8 for driving the movable base 21 to slide along the length direction of the base 1 is arranged between the movable base 21 and the base 1.

The sliding driving mechanism 8 comprises a rack 81 arranged on the base 1, the rack 81 is arranged along the length direction of the base 1, and a gear 83 matched with the rack 81 is arranged on an output shaft of a sliding motor 82 arranged on the bottom surface of the movable seat 21 and provided with the sliding motor 82.

The specific implementation process comprises the following steps: during operation, place the flange on flange adjustment base 3, place the body of rod on two brackets that slide, body of rod clamping mechanism 6 presss from both sides the body of rod tightly, adjusts the height of two tight seats 22 of clamp respectively through two elevating system 7 for the axis of the body of rod is the horizontality, starts feed cylinder 42, and feed cylinder 42 promotes the flange and makes the downthehole of body of rod bottom insert the flange, assembles the body of rod and flange fast, thereby is convenient for weld.

Example 2: a lamp post flange quick assembling machine is shown in figure 5, a lamp post clamping mechanism 6 comprises a pneumatic clamping rod 66 and a manual clamping rod 65 which are arranged on a clamping seat 22, and the pneumatic clamping rod 66 and the manual clamping rod 65 are both vertically arranged.

The clamping base 22 is provided with a clamping cylinder 62, the top end of a piston rod of the clamping cylinder 62 is fixedly connected with a pneumatic clamping rod 66, and the clamping cylinder 62 is arranged along the length direction vertical to the base 1.

A clamping fine adjustment mechanism 9 is arranged between the manual clamping rod 65 and the clamping seat 22, and a T-shaped sliding groove 221 is arranged on the clamping seat 22 along the direction vertical to the length direction of the base 1. The clamping fine adjustment mechanism 9 comprises a second lead screw 91 which is rotatably arranged in the T-shaped sliding groove 221, a hand wheel is arranged at the tail end of the second lead screw 91, a second nut block 92 is arranged at the bottom end of the manual clamping rod 65, the second nut block 92 is rotatably arranged in the T-shaped sliding groove 221, and the second lead screw 91 is in threaded connection with the second nut block 92.

The specific implementation process comprises the following steps: the hand wheel drives the second lead screw 91 to rotate, and the second lead screw 91 drives the second nut block 92 to move, so as to drive the manual clamping rod 65 to move on the clamping base 22, and calibrate the deflection angle of the rod body axis in the horizontal direction. Therefore, when the next lamp pole is welded, the lamp pole body can be clamped only by placing the lamp pole between the manual clamping rod 65 and the pneumatic clamping rod 66 and driving the pneumatic clamping rod 66 to move through the clamping cylinder 62.

The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications to the present embodiment without inventive contribution as required after reading the present specification, but all of them are protected by patent laws within the scope of the claims of the present invention.

Claims

1. The utility model provides a quick erector of lamp pole flange, includes base (1), be equipped with two removal brackets (2) on base (1) along its length direction, still be equipped with flange adjusting base (3) on base (1), flange adjusting base (3) are located outside two removal brackets (2), its characterized in that: the lamp post moving mechanism is characterized in that the moving bracket (2) comprises a moving seat (21) arranged on the base (1), a clamping seat (22) is arranged on the moving seat (21), a lamp post clamping mechanism (6) is arranged on the clamping seat (22), an elevating mechanism (7) is arranged between the clamping seat (22) and the moving seat (21), the elevating mechanism (7) comprises an elevating lead screw (71) which is vertically arranged, the bottom end of the elevating lead screw (71) is rotatably connected with the moving seat (21), the elevating lead screw (71) is in threaded connection with the clamping seat (22), an elevating driving assembly (72) for driving the elevating lead screw (71) to rotate is arranged on the moving seat (21), guide posts (723) are arranged on two sides of the moving seat (21), the elevating lead screw (71) is located between the two guide posts (723), and the guide posts (723) are in sliding connection with the clamping seat (22.

2. The machine of claim 1 for quickly assembling lamp post flanges, wherein: lamp pole clamping mechanism (6) are including setting up clamping bar (61) of two vertical settings on pressing from both sides tight seat (22), press from both sides tight seat (22) and be equipped with T shape spout (221) on the perpendicular to lamp pole length direction, clamping bar (61) bottom is equipped with first nut piece (63), first nut piece (63) slide and set up in T shape spout (221), T shape spout (221) internal rotation is equipped with first lead screw (64), be equipped with two sections opposite screw threads on first lead screw (64), two first nut pieces (63) respectively with first lead screw (64) on the partial threaded connection of screw thread opposite.

3. The machine of claim 1 for quickly assembling lamp post flanges, wherein: lamp pole clamping mechanism (6) are including setting up pneumatic clamping bar (66) and manual clamping bar (65) on pressing from both sides tight seat (22), and pneumatic clamping bar (66) and the equal vertical setting of manual clamping bar (65), be equipped with die clamping cylinder (62) on pressing from both sides tight seat (22), the piston rod top and pneumatic clamping bar (66) fixed connection of die clamping cylinder (62), die clamping cylinder (62) set up along perpendicular to base (1) length direction.

4. The machine of claim 3 for quickly assembling lamp post flanges, which is characterized in that: be equipped with between manual clamping bar (65) and the clamp holder (22) and press from both sides tight fine-tuning (9), it is equipped with T shape spout (221) on perpendicular to base (1) length direction to press from both sides tight holder (22), press from both sides tight fine-tuning (9) including rotating second lead screw (91) that set up in T shape spout (221), manual clamping bar (65) bottom is equipped with second nut piece (92), second nut piece (92) slide and set up in T shape spout (221), second lead screw (91) and second nut piece (92) threaded connection.

5. The machine of claim 1 for quickly assembling lamp post flanges, wherein: base (1) is equipped with the slide rail along its length direction's both sides, remove seat (21) both sides limit be equipped with slide rail complex slider, it removes seat (21) and base (1) between be equipped with the drive and remove seat (21) along base (1) length direction gliding actuating mechanism (8) that slides.

6. The machine of claim 5 for quickly assembling lamp post flanges, wherein: the sliding driving mechanism (8) comprises a rack (81) arranged on the base (1), the rack (81) is arranged along the length direction of the base (1), a sliding motor (82) is arranged on the bottom surface of the moving seat (21), and a gear (83) matched with the rack (81) is arranged on an output shaft of the sliding motor (82).

7. The machine of claim 1 for quickly assembling lamp post flanges, wherein: the flange adjusting base (3) comprises a flange seat (31), a flange clamping mechanism (5) is arranged on the flange seat (31), a pneumatic feeding mechanism (4) is arranged between the flange seat (31) and the base (1), the pneumatic feeding mechanism (4) comprises a pneumatic seat (41) which is connected with the base (1) in a sliding mode, a feeding cylinder (42) which is arranged along the length direction of the base (1) is arranged on the pneumatic seat (41), and the top end of a piston rod of the feeding cylinder (42) is fixedly connected with the flange seat (31).

8. The machine according to claim 7, wherein: the flange clamping mechanism (5) comprises two clamping plates (51), and flange grooves (511) are formed in the opposite side walls of the two clamping plates (51).