CN210053914U - Corn stalk collector - Google Patents
Corn stalk collector Download PDFInfo
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- CN210053914U CN210053914U CN201920944063.0U CN201920944063U CN210053914U CN 210053914 U CN210053914 U CN 210053914U CN 201920944063 U CN201920944063 U CN 201920944063U CN 210053914 U CN210053914 U CN 210053914U
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- 240000008042 Zea mays Species 0.000 title claims abstract description 28
- 235000002017 Zea mays subsp mays Nutrition 0.000 title claims abstract description 28
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 title claims abstract description 18
- 235000005822 corn Nutrition 0.000 title claims abstract description 18
- 239000010902 straw Substances 0.000 claims abstract description 221
- 230000005540 biological transmission Effects 0.000 claims abstract description 43
- 235000016383 Zea mays subsp huehuetenangensis Nutrition 0.000 claims abstract description 10
- 235000009973 maize Nutrition 0.000 claims abstract description 10
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- 239000000725 suspension Substances 0.000 claims abstract description 3
- 230000007246 mechanism Effects 0.000 claims description 20
- 239000003638 chemical reducing agent Substances 0.000 claims description 13
- 239000010720 hydraulic oil Substances 0.000 claims description 12
- 238000003825 pressing Methods 0.000 claims description 11
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- 238000009434 installation Methods 0.000 claims description 3
- 239000010907 stover Substances 0.000 claims 2
- 238000003860 storage Methods 0.000 abstract description 6
- 238000012856 packing Methods 0.000 abstract description 3
- 239000012141 concentrate Substances 0.000 abstract description 2
- 238000003306 harvesting Methods 0.000 description 15
- 238000000034 method Methods 0.000 description 13
- 239000002689 soil Substances 0.000 description 13
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- 238000007599 discharging Methods 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 239000002028 Biomass Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
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- 238000011069 regeneration method Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000010009 beating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
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Abstract
A corn straw collector relates to a straw collector. The utility model discloses a solve current straw results equipment from the results to telling the bundle and have the problem that work efficiency is low, equipment consumption is big. The utility model discloses a pick up assembly and frame assembly, frame assembly bears and picks up the assembly, and it still includes straw promotion assembly and transmission loading assembly, picks up the assembly and is located the input that the straw promoted the assembly, and the output that the straw promoted the assembly is installed on frame assembly and is raised up to the back top, and the one end intercommunication of transmission loading assembly is on the output that the straw promoted the assembly, and the other end suspension of transmission loading assembly sprays the maize straw after will promoting. The utility model discloses collect the straw with the scene and directly beat the mode of bundle and transport the storage again, adjust for collecting the straw earlier, transport through the transport vechicle, transport the appointed area and concentrate on carrying out hydraulic pressure packing and storage to the straw. The utility model is used for the straw is collected.
Description
Technical Field
The utility model relates to a straw collecting device, concretely relates to maize straw gathering machine especially relates to the maize straw results that have broken still field.
Background
In recent years, the development and utilization of biomass energy are increasingly emphasized by countries around the world. China is a developing agricultural big country, and under the double pressure of economic growth and environmental protection, the comprehensive straw utilization technology is developed, which is a necessary requirement for the sustainable development of the economy of China. At present, about 7 hundred million tons of straws are produced in China every year, about 8500 million tons of straws are harvested every year, only 8 percent of straws are used for comprehensive utilization, the rest straws are burnt in the open air, and a large amount of burnt straws become a social problem, so that a large amount of precious resources are wasted, haze is generated, and the environment is seriously polluted.
The first step of straw burning and improving the comprehensive utilization of straw is to harvest and leave the field. A novel ecological industry taking straws as raw materials is created, and the straws are harvested and separated from the field no matter straw energy regeneration, straw feed and fertilizer production are carried out, so that a powerful guarantee and a good foundation are provided for improving the comprehensive utilization of the crop straw energy regeneration, the straw feed and the fertilizer production.
The existing domestic straw harvesting equipment comprises: a small square bundle bundling machine, a small round bundle bundling machine, a large round bundle bundling machine and a yellow storage harvester. The working modes of the straw harvester are that the straw is picked up, fed, compressed, stopped, twined by a rope, twined with a net, uncovered, baled, closed, put into gear and lifted in the ground, and then enters the next working cycle. The whole bundling process has various working procedures, particularly, the machine needs to be stopped and bundled, so that the time is wasted, and the working efficiency is low. And original above-mentioned equipment is in order to realize the baling, and compression power equipment consumption is big, occupies effective space in the automobile body, causes the complete machine main work all to belong to compression, bundle, has lost mobility and the flexibility of quick results.
In conclusion, the existing straw harvesting equipment has the problems of low working efficiency and large equipment power consumption from harvesting to bale discharging.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the problems of low working efficiency and large equipment power consumption of the prior straw harvesting equipment from harvesting to bundle spitting. Further provides a corn straw collector.
The technical scheme of the utility model is that: the utility model provides a maize straw gathering machine, it is including picking up assembly and frame assembly, the frame assembly bears and picks up the assembly, it still includes straw promotion assembly and transmission loading assembly, it is located the input end that straw promoted the assembly to pick up the assembly, the output that straw promoted the assembly is installed on the frame assembly and is raised to the back top, the one end intercommunication of transmission loading assembly is on the output of straw promotion assembly, the other end suspension of transmission loading assembly sprays the maize straw after promoting.
Further, the straw promotes the assembly and includes the lifting frame, promote the main shaft, the driven shaft, drive sprocket, driven sprocket, promote the chain, a plurality of chain elastic tooth plates and a plurality of promotion elastic tooth, the appearance of lifting frame is square tube shape, promote rack-mount on frame assembly, promote main shaft and driven shaft and install respectively at the input tip and the output tip that promote frame width direction, the power that promotes the main shaft is provided by the speed reducer of frame assembly, install drive sprocket and driven sprocket on the both ends tip of promotion main shaft and driven shaft respectively, connect through promoting the chain between drive sprocket and the driven sprocket, a plurality of chain elastic tooth plates equidistant along promoting frame width direction and installing on promoting the chain, install a plurality of promotion elastic tooth on every chain elastic tooth plate.
Further, a plurality of promotion elastic teeth on two adjacent chain elastic tooth plates are crisscross the arranging each other.
Furthermore, the plurality of lifting elastic teeth are arc elastic teeth and arc hard teeth which are arranged on the chain elastic tooth plate according to the ratio of 4:1-6: 1.
Furthermore, the picking assembly comprises a spring tooth shaft, a plurality of spring tooth protection rings, a side plate, two auger shafts, a side plate cross beam and a plurality of spring teeth, the side plate is installed on the frame assembly, the spring tooth shaft provides power for rotation through a speed reducer and a chain, each spring tooth protection ring comprises an arc plate and two connecting plates, the two connecting plates are respectively tangent and connected with the end part of the arc plate, the plurality of spring tooth protection rings are installed on the side plate cross beam along the length direction of the spring tooth shaft, the side plate cross beam is installed on the side plate, and the plurality of spring teeth are installed on the spring tooth shaft at equal intervals and extend out of the spring tooth protection rings; the two auger shafts are oppositely arranged and installed on the frame assembly at the input end of the straw lifting assembly, the power of the two auger shafts is transmitted by the speed reducer through the chain to provide power for rotation, and the straw collecting end of the elastic teeth is provided with a hook.
Furthermore, the plurality of elastic teeth are divided into long elastic teeth and short elastic teeth, and the installation width and the length of the long elastic teeth and the short elastic teeth are adapted to the widths of the plurality of furrows and the plurality of ridges.
Further, pick up the assembly and still include and press straw frame and spacing roller, press the straw frame to rotate and install on the curb plate, spacing roller is installed at the tip of pressing the straw frame.
Furthermore, the frame assembly comprises a tractor, a traction frame, a whole machine frame, tires and a speed reducer, the tires are installed at the bottom end of the middle of the whole machine frame, the tractor is connected through the traction frame installed on the whole machine frame, and the speed reducer is installed on the whole machine frame and provides power for the picking assembly and the straw lifting assembly.
Further, the transmission loading assembly comprises a hydraulic motor, a driving roller, a driven roller, a belt, a supporting rod and a belt rack, the belt rack is horizontally installed on the rack of the whole machine, the driving roller and the driven roller are installed at two ends of the upper portion of the belt rack, the driving roller and the driven roller are connected through the belt, the hydraulic motor is installed at the lower portion of one end of the belt rack and provides power for the driving roller, and the supporting rod is supported on the belt rack.
Furthermore, the device also comprises a steering mechanism, wherein the steering mechanism is arranged at the lower end of the transmission loading assembly and drives the transmission loading assembly to rotate in a manner of mutually meshing a gear and a rack.
Compared with the prior art, the utility model has the following effect:
1. the utility model discloses a maize straw gathering machine will on-the-spot straw of collecting directly beat bundle and transport the mode of storage again, and the adjustment is collected the straw earlier to transport through the transport vechicle, transport appointed area and concentrate on beating bundle and storage to the straw. The straw collecting mode can realize collection and timely transfer of straws without stopping, and improves the straw harvesting efficiency of a unit area field. In addition, the problem of inconvenient straw collection caused by weather reasons in the ground is effectively avoided. After the straws are transported to a designated place, the straws are directly and continuously bundled without being influenced by the climate. The waiting time of stopping and throwing bundles in the field collection process is saved, the harvesting efficiency can reach 30-45 mu of land per hour, and the method is particularly suitable for the large mechanized and large farm production mode in northeast.
2. By adopting the straw harvesting method of the utility model to pack and bundle, the required comprehensive cost is 90-120 yuan/ton, while the comprehensive cost of bundling on site is 150 yuan/ton and 180 yuan/ton. The operation cost is effectively reduced.
3. The utility model discloses do not do the compression at the scene, beat the bundle, solved the low problem of site operation power, can realize the straw and break away from the scene fast moreover, be favorable to the formation of the professional collection, the professional bundle and the professional maize straw biomass energy industrial chain such as handle.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention, wherein the arrow direction shows the movement direction of the straw during the collection process;
FIG. 2 is a schematic view of the overall structure of FIG. 1 with one side of the lift frame removed;
FIG. 3 is a left side view of FIG. 1;
FIG. 4 is a schematic structural view of a belt conveying mechanism and a steering mechanism;
FIG. 5 is a partial cross-sectional view of the steering mechanism;
FIG. 6 is a top view of FIG. 5;
FIG. 7 is a front view of the belt transport mechanism;
fig. 8 is a top view of fig. 7.
Detailed Description
The first embodiment is as follows: the embodiment is described with reference to fig. 1 to 8, the corn stalk collector of the embodiment comprises a pickup assembly and a frame assembly, the frame assembly carries the pickup assembly, the corn stalk collector further comprises a stalk lifting assembly and a transmission loading assembly, the pickup assembly is positioned at the input end of the stalk lifting assembly, the output end of the stalk lifting assembly is mounted on the frame assembly and is lifted upwards and backwards, one end of the transmission loading assembly is communicated with the output end of the stalk lifting assembly, and the other end of the transmission loading assembly is suspended and sprays the lifted corn stalks.
The straw lifting assembly comprises 3-9 parts of a lifting frame, a lifting transmission part and picking straw lifting elastic teeth, wherein the lifting frame is obliquely arranged on the frame assembly from left to right (taking the left and right of figures 1 and 2 as a reference), the lifting transmission part is arranged on the lifting frame, the picking straw lifting elastic teeth are arranged on the lifting transmission part and lift the straws picked by the picking assembly upwards and fall onto the transmission loading assembly.
The straw lifting assembly of the embodiment specifically comprises the following components: the lifting transmission part comprises a tensioning chain wheel 3-1, a fixed chain wheel 3-2, a first lifting main shaft chain wheel 3-3, a first lifting main shaft bearing seat 3-4, a second main shaft chain wheel 3-5, a lifting main shaft 3-6, a third lifting main shaft chain wheel 3-7, a second lifting main shaft bearing seat 3-8, a plurality of cross beams 3-12, a plurality of chain elastic plates 3-13, two chain guide rails 3-14, two lifting chains 3-15, a driven shaft 3-16, a first driven shaft chain wheel 3-17, a first driven bearing seat 3-18, a second driven bearing seat 3-19, a second driven shaft chain wheel 3-20, a plurality of guide plates 3-24 and a guide cover 3-25; the number of the lifting elastic teeth is multiple; the lifting frame 3-9 is in a square cylinder shape, the lifting frame 3-9 is obliquely arranged on the whole machine frame 1-2 from left to right, the bottom ends of the two sides of the length direction of the lifting frame 3-9 are provided with separated straw slotted holes 3-10, the separated straw slotted holes 3-10 are strip-shaped separated straw slotted holes, the lower part of the bottom end of the lifting frame 3-9 is provided with a plurality of strip-shaped soil discharging slotted holes 3-23 along the width direction of the lifting frame 3-9, each strip-shaped soil discharging slotted hole 3-23 is provided with a guide plate 3-24, chain guide rails 3-22 are arranged on the lifting frame 3-9 in parallel, a first lifting main shaft bearing seat 3-4 and a second lifting main shaft bearing seat 3-8 are arranged on the left side and the right side of the lower part of the lifting frame 3-9, and a lifting main shaft 3-6 penetrates through the lifting frame The first lifting main shaft chain wheel 3-3, the second main shaft chain wheel 3-5 and the third lifting main shaft chain wheel 3-7 are all arranged on a lifting main shaft 3-6, the second main shaft chain wheel 3-5 is connected with the first spline shaft chain wheel 1-7 through a chain, the tensioning chain wheel 3-1 and the fixed chain wheel 3-2 are all arranged on a whole machine frame 1-2 and tension adjustment is carried out on the chain between the second main shaft chain wheel 3-5 and the first spline shaft chain wheel 1-7, the first driven bearing seat 3-18 and the second driven bearing seat 3-19 are arranged on the left side and the right side of the upper part of the lifting frame 3-9, the driven shaft 3-16 penetrates through the lifting frame 3-9 and is arranged on the first driven bearing seat 3-18 and the second driven bearing seat 3-19, the first driven shaft chain wheel 3-17 and the second driven shaft chain wheel 3-20 are arranged on a driven shaft 3-16, the first driven shaft chain wheel 3-17 is connected with the third lifting main shaft chain wheel 3-7 through a lifting chain 3-15, the second driven shaft chain wheel 3-20 is connected with the first lifting main shaft chain wheel 3-3 through a lifting chain 3-15, a plurality of cross beams 3-12 are arranged on vertical plates at the left side and the right side of a lifting frame 3-9, a plurality of chain elastic tooth plates 3-13 are arranged between the two lifting chains 3-15, a plurality of lifting elastic teeth 3-11 are arranged on each chain elastic tooth plate 3-13, and the lifting elastic teeth 3-11 on each chain elastic tooth plate 3-13 are arranged in a mutually staggered way, so that the whole straw can be lifted without dead angles and leakage points, the air guide sleeve 3-25 is arranged at the upper end part of the lifting frame 3-9. Due to the design, the straw is conveniently lifted and then is conveyed to the belt conveying mechanism. Other components and connections are the same as those in the first embodiment.
The lifting elastic teeth 3-11 of the embodiment are driven by the lifting chains 3-15 to rotate anticlockwise, so that the straws are lifted upwards and fall on the belt transmission mechanism.
The second embodiment is as follows: the embodiment is described with reference to fig. 1 to 3, and the straw picking elastic teeth of the embodiment are arc hard teeth and arc elastic teeth which are arranged on the lifting transmission member in a staggered manner to realize lifting. Due to the arrangement, the straw can be conveniently and smoothly picked up by adopting the arc elastic teeth, and the straw with soil and adhered to the lifting frame 3-9 can be conveniently and simultaneously picked up by adopting the arc hard teeth, so that the straw lifting is prevented from being influenced by the adhesion of the soil or the straw. Other components and connections are the same as those in the first embodiment.
The distance between the end part of the straw picking elastic tooth 3-11 and the bottom end surface of the lifting frame 3-9 is increased along with the rising of the position of the lifting frame 3-9. So set up, be convenient for encorbelment the straw smoothly, reduce the resistance.
The third concrete implementation mode: the embodiment is described with reference to fig. 1 to 3, the picking assembly of the embodiment comprises a straw pressing part, a straw feeding part and a straw feeding part, the straw feeding part is installed at the front part of the frame assembly, the straw pressing part is installed on the first side plate 2-18 of the elastic tooth shaft and the second side plate 2-21 of the elastic tooth shaft of the straw feeding part and extends out of the straw feeding part forward to press and break straw, and the straw feeding part is installed on the frame assembly above the straw feeding part and gathers straw fed by the straw feeding part towards the middle. Due to the design, the straws can be conveniently and smoothly fed. Other components and connection relationships are the same as those in the first or second embodiment.
The embodiment is described by combining fig. 1 to fig. 3, the straw feeding component of the embodiment comprises a first auger bearing seat 2-1, a second auger bearing seat 2-2, a first auger shaft chain wheel 2-3, a second auger shaft chain wheel 2-4, a first auger shaft 2-5, a second auger shaft 2-6, a third auger bearing seat 2-7, a third auger shaft chain wheel 2-8 and a fourth auger bearing seat 2-9, the first auger shaft 2-5 and the second auger shaft 2-6 are symmetrically and rotatably arranged on a whole machine frame 1-2, the first auger bearing seat 2-1 and the second auger bearing seat 2-2 are arranged on the whole machine frame 1-2, an extension shaft of the first auger shaft 2-5 is arranged on the first auger bearing seat 2-1 and the second auger bearing seat 2-2, the first auger shaft chain wheel 2-3 and the second auger shaft chain wheel 2-4 are arranged on an extension shaft of the first auger shaft 2-5, and the second spline shaft chain wheel 1-9 is connected with the second auger shaft chain wheel 2-4 through a chain; the third auger bearing seat 2-7 and the fourth auger bearing seat 2-9 are arranged on the whole machine frame 1-2, the extension shaft of the second auger shaft 2-6 is arranged on the third auger bearing seat 2-7 and the fourth auger bearing seat 2-9, and the third auger shaft chain wheel 2-8 is arranged on the extension shaft of the second auger shaft 2-6. The design is convenient for collecting straws fed on the straw feeding part to the middle part through the packing auger, and then the straws are lifted up through the straw lifting mechanism.
The embodiment is described by combining figures 1 to 3, the straw feeding part of the embodiment comprises a first elastic tooth chain wheel 2-10, an elastic tooth shaft 2-11, a first elastic tooth bearing seat 2-12, an elastic tooth guard ring 2-14, a second elastic tooth bearing seat 2-15, a second elastic tooth chain wheel 2-16, two groups of long elastic teeth 2-17, a plurality of short elastic teeth 2-13, an elastic tooth shaft first side plate 2-18, an elastic tooth shaft second side plate 2-21, two hydraulic oil cylinders 2-26 and side plate cross beams 2-27,
two ends of the lateral plate beams 2-27 are provided with a first lateral plate 2-18 of the elastic tooth shaft and a second lateral plate 2-21 of the elastic tooth shaft, the first lateral plate 2-18 of the elastic tooth shaft and the second lateral plate 2-21 of the elastic tooth shaft are arranged at the front end of the whole machine frame 1-2 in a bilateral symmetry way,
each elastic tooth guard ring 2-14 comprises an arc plate and two connecting plates, the two connecting plates are respectively tangent and connected with the end parts of the arc plates and are made into a whole, a plurality of elastic tooth guard rings 2-14 are sequentially arranged on side plate cross beams 2-27 along the length direction of elastic tooth shafts 2-11, two groups of long elastic teeth 2-17 and a plurality of short elastic teeth 2-13 are arranged on the elastic tooth shafts 2-11,
the first elastic tooth bearing seats 2-12 and the second elastic tooth bearing seats 2-15 are respectively arranged on first side plates 2-18 of elastic tooth shafts and second side plates 2-21 of the elastic tooth shafts, the elastic tooth shafts 2-11 penetrate through the first side plates 2-18 of the elastic tooth shafts and the second side plates 2-21 of the elastic tooth shafts and are arranged on the first elastic tooth bearing seats 2-12 and the second elastic tooth bearing seats 2-15, the first elastic tooth chain wheels 2-10 are arranged on one sides of the elastic tooth shafts 2-11, the first elastic tooth chain wheels 2-10 are connected with the first auger shaft chain wheels 2-3 through chains, the second elastic tooth chain wheels 2-16 are arranged on the other sides of the elastic tooth shafts 2-11, and the second elastic tooth chain wheels 2-16 are connected with the third auger shaft chain wheels 2-8 through chains; one end of each of the two hydraulic oil cylinders 2-26 is fixedly connected with the side face of the whole machine frame 1-2, and the other end of each of the two hydraulic oil cylinders 2-26 is connected with the first side plate 2-18 of the elastic tooth shaft and the second side plate 2-21 of the elastic tooth shaft. According to the design, the lifting and descending of the straw feeding part are realized by driving the first side plates 2-18 of the elastic tooth shafts and the second side plates 2-21 of the elastic tooth shafts to move up and down through the extension and retraction of the hydraulic oil cylinders 2-26, so that the height adjustment is realized to adapt to different ground surface requirements. Other components and connections are the same as those in the first embodiment.
The elastic tooth shafts 2-11 of the embodiment rotate clockwise, and are powered to rotate by the second spline shaft chain wheels 1-9, the first auger shafts 2-5 and the first elastic tooth chain wheels 2-10 in the frame assembly.
The short spring teeth 2-13 and the long spring teeth 2-17 of the present embodiment are spring teeth with hooks at the ends.
The embodiment is described with reference to fig. 1 to 3, the straw pressing component of the embodiment comprises first connecting sleeves 2-19, first connecting plates 2-20, straw pressing frames 2-22, second connecting sleeves 2-23, second connecting plates 2-24 and limiting rollers 2-25, the straw pressing frames 2-22 are hinged to the upper portions of elastic toothed shaft first side plates 2-18 and elastic toothed shaft second side plates 2-21, the first connecting plates 2-20 and the second connecting plates 2-24 are respectively installed on two sides of the straw pressing frames 2-22, the heights of the first connecting plates 2-20 and the second connecting plates 2-24 can be freely adjusted according to the quantity of straw materials, adjusting plates 2-28 are installed at the front ends of the elastic toothed shaft first side plates 2-18 and the second elastic toothed shaft side plates 2-21 through the first connecting sleeves 2-19 and the second connecting sleeves 2-23, the limit rollers 2-25 are rotatably installed at the front ends of the first link plates 2-20 and the second link plates 2-24 through rotation shafts. According to the design, the height of the straw is freely adjusted, the straw is initially pressed and arranged under the action of gravity, and the straw feeding part is convenient to feed the straw.
The fourth concrete implementation mode: the embodiment is described with reference to fig. 1 to 3, and the straw feeding component of the embodiment feeds straw in a form of alternately arranging long and short elastic teeth. The lengths of the first elastic teeth 2-13 and the second elastic teeth 2-17 are different, and the length of the first elastic teeth 2-13 is smaller than that of the second elastic teeth 2-17. So set up, be convenient for lie in furrow and the complete collection of straw on the ridge. Other components and connection relationships are the same as those in the first, second or third embodiment.
The fifth concrete implementation mode: the present embodiment is described with reference to fig. 1 to 3, and the vehicle frame assembly of the present embodiment includes a tractor, a traction frame, a complete machine frame, a tire, and a traction power component, the tractor is connected by the traction frame installed at the front end of the complete machine frame, the traction power component is installed on the complete machine frame, and the tire is installed in the middle of the bottom end of the complete machine frame.
The frame assembly of the embodiment specifically comprises a tractor, a traction frame 1-1, a whole machine frame 1-2, tires 1-10 and a traction power component, wherein the traction power component comprises a speed reducer 1-3, a transmission shaft 1-4, a first spline bearing seat 1-5, a spline shaft 1-6, a first spline shaft sprocket 1-7, a second spline shaft bearing seat 1-8 and a second spline shaft sprocket 1-9, the tires 1-10 are arranged at the bottom end of the middle part of the whole machine frame 1-2 to facilitate the walking of the whole machine frame 1-2, the traction frame 1-1 is arranged at the front part of the whole machine frame 1-2 and is used for being connected with the tractor and driving the whole machine frame 1-2 to walk, the speed reducer 1-3 is arranged at the front end of the whole machine frame 1-2 through a machine base, the output end of a speed reducer 1-3 is connected with one end of a transmission shaft 1-4, a first spline bearing seat 1-5 and a second spline bearing seat 1-8 are both installed on one side of the front part of a whole machine frame 1-2, a spline shaft 1-6 is connected with the other end of the transmission shaft 1-4 and installed on the first spline bearing seat 1-5 and the second spline bearing seat 1-8, and a first spline shaft chain wheel 1-7 and a second spline shaft chain wheel 1-9 are installed on the spline shaft 1-6. So design, be convenient for be connected with the tractor to provide transmission power. Other components and connection relations are the same as those of any one of the first to fifth embodiments.
The sixth specific implementation mode: the embodiment is described with reference to fig. 4 and 7 to 8, the transmission loading assembly of the embodiment includes a power component, a transmission loading component and a support rod, the transmission loading component is mounted on the frame of the whole machine, the power component is mounted on the transmission loading component and provides power, one end of the support rod is connected with the transmission loading component, and the other end of the support rod is connected with the frame of the whole machine.
The conveying loading assembly of the embodiment specifically comprises a power part, a conveying loading assembly and support rods 5-15, wherein the conveying loading assembly comprises a hydraulic motor chain wheel 5-1, a first driving roller bearing seat 5-3, a driving roller 5-4, a driving roller chain wheel 5-5, a second driving roller bearing seat 5-6, a distributor 5-7, a baffle 5-8, a driven roller 5-9, a first driven roller bearing seat 5-10, a second driven bearing seat 5-11, a belt rack 5-12, a belt 5-13, a belt rack 5-14 and a belt rack base 5-16, the belt rack base 5-16 is arranged on a whole machine rack 1-2, and the belt rack base 5-16 is positioned under an outlet flow guide cover 3-25 of straws on a straw lifting mechanism, the belt conveyor comprises belt conveyor supports 5-14, belt conveyor bases 5-16, belt conveyor supports 5-12, power parts, hydraulic motor chain wheels 5-1, first driving roller bearing seats 5-3, driving rollers 5-4, driving roller chain wheels 5-4, a first driven roller bearing seat 5-10, a first driven roller 5-9, a second driving roller bearing seat 5-10, a hydraulic motor chain wheel 5-1, a first driving roller bearing seat 5-3, a driving roller chain wheel 5-4, a first driving roller bearing seat 5-10, a second driving roller bearing seat 5-12, a second driving roller bearing seat 5-1, a second driving roller bearing seat 5-4, a second driving roller bearing seat 5-3, a second, the driving roller 5-4 is connected with the driven roller 5-9 through a belt 5-13, the distributor 5-7 is installed between the upper and lower parallel belts of the belt 5-13, the distributor 5-7 is close to one side of the straw lifting mechanism, the baffle 5-8 shields the two sides of the upper part of the belt 5-13 and one side of the driving roller 5-4, and the belt rack 5-12 is connected with the belt conveyor base 5-16 through a support rod 5-15.
The dispensers 5-7 of the present embodiment are herringbone dispensers. Other components and connection relations are the same as those of any one of the first to sixth embodiments.
The seventh embodiment: the present embodiment will be described with reference to fig. 4 and 7 to 8, and the power element of the present embodiment is a hydraulic motor 5-2. The rotation of the hydraulic motor 5-2 is provided by the hydraulic oil pump of the tractor.
The specific implementation mode is eight: the embodiment is described with reference to fig. 4 to 6, and the embodiment further includes a steering mechanism, which is installed at the lower end of the conveying truck assembly and drives the conveying truck assembly to rotate. So set up, be convenient for carry the straw very first time for the transport vechicle, transport the appointed place by the transport vechicle and beat. When a transport vehicle is full, it is transferred. The second transport vehicle continues to be loaded, so that the straw collecting process is guaranteed not to stop, and the collecting efficiency is improved. Other components and connection relations are the same as those of any one of the first to seventh embodiments.
The steering mechanism of the embodiment comprises a first steering bearing seat 4-1, a small steering chain wheel 4-2, a gear 4-3, a guide rail 4-4, an adjusting block 4-5, a rack 4-6, a mounting plate 4-7, a second steering bearing seat 4-8, a steering mounting frame 4-9, a central shaft 4-10, a large steering chain wheel 4-11, a driving shaft 4-20, a steering bearing 4-12 and an oil cylinder 4-13, wherein the mounting plate 4-7 is horizontally arranged on the rack 1-2, the guide rail 4-4 is horizontally arranged on the mounting plate 4-7, the rack 4-6 is slidably arranged in a groove of the guide rail 4-4, the driving shaft 4-20 is vertically and rotatably arranged on the mounting plate 4-7 and the mounting frame 4-9 through the first steering bearing seat 4-1 and the second steering bearing seat 4-8, the gear 4-3 is sleeved on the driving shaft 4-20 and meshed with the rack 4-6, the gear 4-3 and the driving shaft 4-20 are manufactured into a whole, the telescopic end of the oil cylinder 4-13 is connected with the rack 4-6 and installed on the installation plate 4-7, the steering small chain wheel 4-2 is sleeved on the driving shaft, the central shaft 4-10 is vertically installed on the rack 1-2, the steering large chain wheel 4-11 is sleeved on the central shaft 4-10, the steering small chain wheel 4-2 and the steering large chain wheel 4-11 are connected through a chain, the transmission truck loading assembly is connected with the central shaft 4-10, and the transmission truck loading assembly is driven to rotate in the horizontal plane through the central shaft 4-10.
So set up, be convenient for according to the mounted position of transport vechicle, the direction of adjustment transmission loading assembly at any time, the direction fixity of transmission loading assembly is good, the direction of transmission loading assembly can not remove along with jolting of harvester during the gathering machine operation for straw on the transmission loading assembly is directly sprayed in the transport vechicle. Other components and connections are the same as those in the first embodiment.
The specific implementation method nine: the embodiment is described with reference to fig. 4 to 6, and the steering mechanism of the embodiment drives the transmission truck-loading assembly to rotate by 180 degrees. So set up, be convenient for directly being sprayed the transport vechicle on traction direction left side or right side with the straw on the belt transmission mechanism in. Other components and connection relationships are the same as those in any one of the first to eighth embodiments.
The detailed implementation mode is ten: the embodiment is described with reference to fig. 4 to 6, and the steering mechanism of the embodiment drives the transmission truck-loading assembly to rotate in a manner that the gear and the rack are mutually meshed. Other components and connection relationships are the same as those in any one of the first to ninth embodiments.
The concrete implementation mode eleven: the car hopper of the transport vehicle of the embodiment is a cage type box body with an opening at the upper end, and the head of the transport vehicle is pulled by a tractor to advance. So set up, be convenient for carry the straw very first time for the transport vechicle, transport to appointed place by the transport vechicle and carry out the hydraulic pressure packing. When a transport vehicle is full, it is transferred. The second transport vehicle continues to be loaded, so that the straw collecting process is guaranteed not to stop, and the collecting efficiency is improved. Other components and connection relationships are the same as those in the first to tenth embodiments.
The utility model discloses when the in-service use, specific beneficial effect as follows:
1. the utility model discloses be very efficient to the straw in the severe cold ridge culture area in the north, when playing the tooth mechanism and picking up the straw, the straw on the ridge platform is picked up to the short tooth that plays, plays the interval of tooth through the adjustment length, makes the interval of long tooth that plays corresponding with the ridge distance of crop, can pick up the straw that other equipment (little square bundle bundling machine, little round bundle bundling machine, big round bundle bundling machine and yellow storage harvester equipment) can't pick up in the furrow, the benefit: can pick up the straw in the ground clean, in addition, has improved the results output of straw.
2. The utility model discloses a feed the straw part can be from both ends feeding straw hoisting device's feed inlet the straw that the bullet tooth was picked up the utility model discloses a stir the cage and can guarantee that the high-efficient stable defeated material that carries on of hoisting device guarantees the normal operating of gathering machine, leads to the putty when preventing that the feed is uneven, stops the emergence of phenomenon. The collecting machine has the advantages of prolonging the service life of the collecting machine, saving the production cost and improving the working efficiency.
3. The utility model discloses an use the circular arc to play the mode that the tooth and use the hard tooth of circular arc to combine together, if all use the circular arc to play the tooth, because the circular arc plays the tooth can only effectively insert the straw partly, when straw feeding volume is very big, the circular arc plays the strength of dialling the straw of tooth and will reduce, can appear blockking up stopping the unable normal work of phenomenon messenger's equipment. If the hard circular arc teeth are used completely, the hard circular arc teeth can be inserted into the straws effectively, the lifting device is overloaded when each hard circular arc tooth is inserted into the straws in the straw conveying process, so that the chain and chain wheel are abraded too much, the equipment is in failure, and the service life of the equipment is reduced, the straws can be conveyed efficiently and stably when the using ratio of the elastic circular arc teeth to the hard circular arc teeth is four to one to six, the circular arc teeth can be inserted into one part of the straws effectively in the straw lifting process instead of being inserted into the whole part of the straws, so that the straws can be lifted by pulling the hard circular arc teeth, the straws can be lifted efficiently and stably by pressing the straws with certain force, the hard circular arc teeth can be inserted into the straws effectively in the straw lifting process, and the hard circular arc teeth play a role that when the straw picking amount is very large, the elastic circular arc teeth can only be inserted into one part of the straws, the straw pulling force of the arc elastic teeth can be reduced, and at the moment, the problem that the arc elastic teeth are insufficient in force can be solved by the arc hard teeth, so that the straws can be efficiently and stably lifted.
4. The utility model discloses an use the circular arc to play the tooth and use the hard tooth of circular arc, the straw takes off the material swiftly effectual rapidly when making group straw promote the top. If the straight elastic teeth and the straight hard teeth are used, when the elevator runs, the straight elastic teeth and the straight hard teeth can be inserted into the straw, when the straight elastic teeth and the straight hard teeth run the straw to the top end of the straw lifting assembly, the linear speed for rotating the angle is more than three times of the straight lifting speed, so that the straw is not in time to separate from the straight elastic teeth and the straight hard teeth, the straight elastic teeth and the straight hard teeth bring the straw back, the harvesting efficiency of the straw is influenced, and the straw brings back too much to cause equipment failure. When the straw is moved to the top end of the lifting device by using the circular-arc elastic teeth and the circular-arc hard teeth, although the linear speed at the corner is more than three times of the straight lifting speed, the straw can generate parabola and centrifugal force under the circular-arc action of the circular-arc elastic teeth and the circular-arc hard teeth, the straw is thrown out of the circular-arc elastic teeth and the circular-arc hard teeth to control, and the straw stripping is rapid and has good effect.
5. The utility model discloses a plurality of soil discharge slotted holes are arranged on the straw lifting assembly, when the straw with long and short elastic teeth is picked up and fed into the feed inlet of the straw lifting device by the straw elastic teeth picking-up and feeding device, the soil impurity picked up along with the straw also enters the feed inlet of the straw lifting device along with the straw, along with the extension of the operation time, the soil impurity entering the feed inlet of the straw lifting device will be more and more, when the soil impurity reaches a certain amount, the soil impurity will block the feed inlet of the straw lifting device, so that the straw lifting device can not normally operate, and the equipment fault can be caused seriously, when the bottom surface of the lifting frame is provided with a plurality of soil discharge slotted holes, when the straw with long and short elastic teeth is picked up and fed into the feed inlet of the straw lifting device by the straw elastic teeth picking-up and feeding device, the soil impurity picked up along with the straw also enters the feed inlet of the, the arc hard teeth are convenient for lifting the straws with soil together, and can be separated out by a plurality of soil discharge slotted holes arranged on the bottom surface of the lifting machine frame in the straw lifting process so as to ensure the straw harvesting quality.
6. The utility model discloses be equipped with a plurality of separation straw slotted holes on the straw promotes the assembly, there are some straws to get into between chain and the chain guide when straw hoisting device operation, along with the extension of operating time, the straw that gets into between chain and the chain guide will be more and more, will influence straw hoisting device's normal operation when reaching a certain amount more, can cause equipment trouble when serious, when promoting frame both sides and being equipped with a plurality of separation straw slotted holes respectively, it will separate away from a plurality of separation straw slotted holes that promote frame both sides and be equipped with respectively when straw hoisting device operation has some straws to get into between chain and the chain guide again, in order to guarantee straw hoisting device's normal operation. The corn straw collector improves the straw harvesting efficiency, reduces the harvesting cost and prolongs the service life of equipment.
7. The utility model discloses use hydraulic cylinder to promote rack removal, rack drive gear rotatory, install little sprocket on the gear, belt feeder lower extreme install big sprocket, little sprocket drive big sprocket rotatory, reach the rotatory function of belt feeder. The prior art is that the hydraulic motor drives the belt conveyor to rotate, and the defects are that: 1. because the hydraulic motor is full rotation, rotation angle is difficult to control, equipment failure can be caused when the rotating transition belt conveyor touches a lifting device, 2, because the internal gear of the hydraulic motor is oil film sealing, the ground conditions in the ground are complex, when the straw harvester runs in the ground and passes through a ridge table, the harvester is enabled to shake left and right, the position angle of the belt conveyor is changed in a rotating mode, and the rotating change seriously causes accidents to occur and can not work. The steering mechanism pushes the rack to move by using the hydraulic oil cylinder, the position angle of the belt conveyor can not be changed in a rotating way, the sealing of the hydraulic oil cylinder is very good, the piston rack can not move, the position angle of the steering mechanism can not be changed in a rotating way, the straw harvester sometimes feeds materials to the left side and sometimes feeds materials to the right side according to the ground conditions when in operation, therefore, the belt conveyor can rotate 180 degrees, the angle of the belt conveyor is controlled by the stroke of the hydraulic oil cylinder, when a hydraulic oil cylinder with a certain stroke is adopted, the modulus of the rack and the gear (which can better bear torque) is calculated, the gear tooth number is calculated, the ratio of the small chain wheel to the large chain wheel (which can meet the requirement that the stroke of the hydraulic oil cylinder enables the belt conveyor to rotate 180 degrees) is calculated, and the hydraulic oil cylinder can enable the belt conveyor to safely, stably and rapidly rotate. The corn straw collector improves the straw harvesting efficiency, reduces the harvesting cost and prolongs the service life of equipment.
8. The utility model discloses an use the tripper make the belt feeder operation normal, can not appear blocking phenomenon. If the belt conveyor is not used with a distributor, a blockage can occur. When the straw is collected in windy weather, the straw is blown between an upper belt and a lower belt of the belt conveying device, partial straw is brought between the driving roller and the belt by the belt, the straw between the driving roller and the belt is accumulated more and more along with the rotation of the belt and the driving roller, and finally the belt is stopped, so that equipment is in failure, and the normal operation of the collecting machine is influenced. The utility model discloses an use the tripper, when meetting windy weather when collecting the straw, the straw blows between belt conveyor's the upper and lower belt, the belt takes partial straw to between drive roll and the belt, when the straw rotates the upper end of drive roll and belt along with belt and drive roll, the straw material will fall on the scraper blade of tripper, the straw can slide down the both sides of tripper along with it, by separation belt region under the dual function of belt and tripper, make belt conveyor normal operation, make maize straw collector improve the results efficiency of straw, reduce the results cost, the life of equipment has been improved.
Claims (10)
1. The utility model provides a maize straw gathering machine, it is including picking up assembly and frame assembly, and the frame assembly bears picks up assembly, its characterized in that: it still includes straw promotion assembly and transmission loading assembly, picks up the assembly and is located the input end that straw promoted the assembly, and the output that straw promoted the assembly is installed on the frame assembly and is raised to the upper back, and the one end intercommunication of transmission loading assembly is on the output of straw promotion assembly, and the other end suspension of transmission loading assembly sprays the maize straw after promoting.
2. The corn stalk harvester of claim 1, wherein: the straw lifting assembly comprises a lifting rack (3-9), a lifting main shaft (3-6), a driven shaft (3-16), a driving chain wheel, a driven chain wheel, a lifting chain (3-15), a plurality of chain elastic toothed plates (3-13) and a plurality of lifting elastic teeth (3-11), the lifting rack (3-9) is in a square cylinder shape, the lifting rack (3-9) is installed on a frame assembly, the lifting main shaft (3-6) and the driven shaft (3-16) are respectively installed at the input end part and the output end part of the lifting rack (3-9) in the width direction, the power of the lifting main shaft (3-6) is provided by a speed reducer (1-3) of the frame assembly, the driving chain wheel and the driven chain wheel are respectively installed on the end parts of the two ends of the lifting main shaft (3-6) and the driven shaft (3-16), the driving chain wheel and the driven chain wheel are connected through a lifting chain (3-15), a plurality of chain elastic toothed plates (3-13) are installed on the lifting chain (3-15) at equal intervals along the width direction of the lifting rack (3-9), and a plurality of lifting elastic teeth (3-11) are installed on each chain elastic toothed plate (3-13).
3. The corn stalk harvester of claim 2, wherein: a plurality of lifting elastic teeth (3-11) on two adjacent chain elastic tooth plates (3-13) are arranged in a staggered mode.
4. The corn stover harvester of claim 2 or 3, wherein: the plurality of lifting elastic teeth (3-11) are arc elastic teeth and arc hard teeth which are arranged on the chain elastic tooth plates (3-13) according to the ratio of 4:1-6: 1.
5. The corn stalk harvester of claim 2, wherein: the picking assembly comprises elastic tooth shafts (2-11), a plurality of elastic tooth guard rings (2-14), side plates, two auger shafts, side plate cross beams (2-27) and a plurality of elastic teeth, the side plates are installed on the frame assembly, the elastic tooth shafts (2-11) provide power for rotation through a speed reducer (1-3) and a chain, each elastic tooth guard ring (2-14) comprises an arc plate and two connecting plates, the two connecting plates are respectively tangent and connected with the end parts of the arc plates, the plurality of elastic tooth guard rings (2-14) are installed on the side plate cross beams (2-27) along the length direction of the elastic tooth shafts (2-11), the side plate cross beams (2-27) are installed on the side plates, and the plurality of elastic teeth are installed on the elastic tooth shafts (2-11) at equal intervals and extend out of the elastic tooth guard rings (2-14); the two auger shafts are oppositely arranged and installed on the frame assembly at the input end of the straw lifting assembly, the power of the two auger shafts is provided for rotation by a speed reducer (1-3) through chain transmission, and the straw collecting end of the elastic teeth is provided with a hook.
6. The corn stalk harvester of claim 5, wherein: the plurality of elastic teeth are divided into long elastic teeth and short elastic teeth, and the installation width and the length of the long elastic teeth and the short elastic teeth are adapted to the widths of the plurality of furrows and the plurality of ridges.
7. The corn stalk harvester of claim 6, wherein: the picking assembly further comprises a straw pressing frame (2-22) and a limiting roller (2-25), the straw pressing frame (2-22) is rotatably installed on the side plate, and the limiting roller (2-25) is installed at the end portion of the straw pressing frame (2-22).
8. The corn stalk harvester of claim 2, wherein: the frame assembly comprises a tractor, a traction frame (1-1), a whole machine frame (1-2), tires (1-10) and a speed reducer (1-3), wherein the tires (1-10) are installed at the bottom end of the middle of the whole machine frame (1-2), the tractor is connected through the traction frame (1-1) installed on the whole machine frame (1-2), and the speed reducer (1-3) is installed on the whole machine frame (1-2) and provides power for a picking assembly and a straw lifting assembly.
9. The corn stalk harvester of claim 2, wherein: the conveying and loading assembly comprises a hydraulic motor (5-2), a driving roller (5-4), a driven roller (5-9), a belt (5-13), supporting rods (5-15) and a belt rack (5-12), wherein the belt rack (5-12) is horizontally arranged on the whole machine rack (1-2), the driving roller (5-4) and the driven roller (5-9) are arranged at two ends of the upper part of the belt rack (5-12), the driving roller (5-4) and the driven roller (5-9) are connected through the belt (5-13), the hydraulic motor (5-2) is arranged at the lower part of one end of the belt rack (5-12) and provides power for the driving roller (5-4), and the supporting rods (5-15) are supported on the belt rack (5-12).
10. The corn stover harvester of claim 9, wherein: it also comprises a steering mechanism, the steering mechanism comprises a mounting plate (4-7), a hydraulic oil cylinder (4-13), a guide rail (4-4), a rack (4-6), a gear (4-3), a driving shaft, a small steering chain wheel (4-2), a large steering chain wheel (4-11) and a central shaft (4-10),
the mounting plate (4-7) is horizontally mounted on the rack (1-2), the guide rail (4-4) is horizontally mounted on the mounting plate (4-7), the rack (4-6) is slidably mounted in a groove of the guide rail (4-4), the driving shaft is vertically and rotatably mounted on the mounting plate (4-7) and the mounting frame (4-9) through the first steering bearing seat (4-1) and the second steering bearing seat (4-8), the gear (4-3) is sleeved on the driving shaft and meshed with the rack (4-6), the telescopic end of the hydraulic cylinder (4-13) is connected with the rack (4-6) and mounted on the mounting plate (4-7), the small steering chain wheel (4-2) is sleeved on the driving shaft, the central shaft (4-10) is vertically mounted on the rack (1-2), the large steering chain wheel (4-11) is sleeved on the central shaft (4-10), the small steering chain wheel (4-2) is connected with the large steering chain wheel (4-11) through a chain, the transmission loading assembly is connected with the central shaft (4-10), and the transmission loading assembly is driven to rotate in the horizontal plane through the central shaft (4-10).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201920944063.0U CN210053914U (en) | 2019-06-21 | 2019-06-21 | Corn stalk collector |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201920944063.0U CN210053914U (en) | 2019-06-21 | 2019-06-21 | Corn stalk collector |
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CN210053914U true CN210053914U (en) | 2020-02-14 |
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CN201920944063.0U Expired - Fee Related CN210053914U (en) | 2019-06-21 | 2019-06-21 | Corn stalk collector |
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- 2019-06-21 CN CN201920944063.0U patent/CN210053914U/en not_active Expired - Fee Related
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Granted publication date: 20200214 |