CN210052972U

CN210052972U - Full-automatic lead installing and soldering machine for lower cover of rubber casing

Info

Publication number: CN210052972U
Application number: CN201920825321.3U
Authority: CN
Inventors: 张贵平; 张祖春; 邓敏
Original assignee: DONGGUAN QIYI ELECTRONIC MACHINERY Co Ltd
Current assignee: DONGGUAN QIYI ELECTRONIC MACHINERY Co Ltd
Priority date: 2019-06-03
Filing date: 2019-06-03
Publication date: 2020-02-11
Anticipated expiration: 2029-06-03

Abstract

The utility model discloses a full-automatic gluey shell lower cover dress lead wire soldering tin machine, the on-line screen storage device comprises a base, be equipped with the carousel on the base, be equipped with the location die block on the carousel, one side of base is equipped with gluey shell feeding mechanism, one side of carousel is located the base is equipped with quantity in proper order and is two sets of soldering tin mechanism, and every group soldering tin mechanism all includes DC line material feeding unit, threading device, clamping device and soldering tin device in proper order, one side of soldering tin device is located the installation is equipped with CCD visual inspection equipment on the base, one side of CCD visual inspection equipment is equipped with the material taking manipulator, threading device includes the chassis, the chassis is fixed on the base, be equipped with on the chassis and transfer to the mechanism, transfer to one side of mechanism and be equipped with the support, be equipped with the spout on the. Has the advantages that: the positioning precision is good, the detection accuracy is high, the unmanned operation and high manufacturing efficiency can be realized by the machine, and the danger of manual manufacturing is reduced.

Description

Full-automatic lead installing and soldering machine for lower cover of rubber casing

Technical Field

The utility model relates to a soldering tin field particularly, relates to a full-automatic gluey shell lower cover dress lead wire soldering tin machine.

Background

Most plastics of the plastic are light in weight, stable in chemical property and free from corrosion; the impact resistance is good; the permeability and the wear resistance are better; the insulativity is good, and the thermal conductivity is low; the general formability and the colorability are good, and the processing cost is low; therefore, the plastic shell material is widely applied to the electronic and electrical industry, the plastic shell material needs to be connected to the pins of the lower cover of the plastic shell through wires in the production process of the plastic shell material in the electronic and electrical industry at present, the existing production mode is manual lead threading and tin soldering, the efficiency is low, and certain dangerousness exists.

An effective solution to the problems in the related art has not been proposed yet.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a full-automatic gluey shell lower cover dress lead wire soldering tin machine to at least, solve one of them technical problem that current correlation technique exists.

In order to achieve the above object, the utility model provides a following technical scheme:

a full-automatic lead wire tin soldering machine for a lower cover of a plastic shell comprises a base, wherein a turntable is arranged on the base, a positioning bottom die is arranged on the turntable, a plastic shell feeding mechanism is arranged on one side of the base, one side of the turntable is positioned on the base, two groups of tin soldering mechanisms are sequentially arranged on the base, each group of tin soldering mechanisms sequentially comprises a DC wire feeding device, a threading device, a clamping device and a tin soldering device, one side of the tin soldering device is positioned on the base, a CCD visual detection device is arranged on the base, a material taking mechanical arm is arranged on one side of the CCD visual detection device, the threading device comprises a chassis, the chassis is fixed on the base, a direction adjusting mechanism is arranged on the chassis, a support is arranged on one side of the direction adjusting mechanism, a chute is arranged on the support, a first sliding block is arranged on the chute, a first pneumatic telescopic, the first sliding block is provided with a second pneumatic telescopic rod, the output end of the second pneumatic telescopic rod is provided with an L-shaped clamping block, a DC line body is clamped between the L-shaped clamping blocks, and the L-shaped clamping block is matched with the positioning bottom die.

Further, it directly shakes the feed table to glue shell feeding mechanism including gluing the shell, it directly shakes one side of feed table to glue the shell and is equipped with the pay-off passageway, the centre gripping mouth has been seted up on the pay-off passageway, it directly shakes one side of feed table and is located to glue the shell be equipped with the riser on the base, be equipped with the track on the riser, it is equipped with the second slider to slide on the track, one side of second slider is equipped with the fourth air pressure telescopic link, be equipped with the third air pressure telescopic link on the second slider, the output of third air pressure telescopic link is equipped with the centre gripping manipulator, the centre gripping manipulator with centre gripping mouth phase-match, the centre gripping of centre gripping manipulator centre gripping has gluey shell body.

Further, the DC line feeding device comprises a DC line direct vibration feeding disc, a base frame is arranged below the DC line direct vibration feeding disc, and the DC line direct vibration feeding disc is located on one side of the base plate.

Furthermore, a plurality of storage chambers are arranged on the base, and sealing doors are arranged on the storage chambers.

Furthermore, the soldering tin device includes the mounting panel, fixed being equipped with quantity is two slide on the mounting panel, the slide is gone up to slide and is equipped with the third slider, be equipped with fifth pneumatic telescoping rod on the third slider, one side of third slider is equipped with the bonding tool one side of bonding tool is fixed and is equipped with the holding head.

Compared with the prior art, the utility model discloses following beneficial effect has:

by arranging the turntable and adopting a circumferential working mode, the positioning precision is good; the manipulator automatically takes the wire, straightens the wire, shapes the wire at 90 degrees and penetrates into the pin; the vision system detects, and it is high to detect the rate of accuracy, and this machine can realize unmanned operation manufacturing efficiency height, reduces artificial manufacturing's danger.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a schematic structural view of a fully automatic lead wire soldering machine for mounting a lower cover of a plastic case according to an embodiment of the present invention;

fig. 2 is a schematic structural view of a threading device in a full-automatic lead wire soldering machine for mounting a lower cover of a plastic case according to an embodiment of the present invention;

fig. 3 is a schematic structural view of a rubber case direct vibration feeding tray in a full-automatic rubber case lower cover lead wire mounting soldering machine according to an embodiment of the present invention;

fig. 4 is a schematic structural diagram of a clamping manipulator in a full-automatic plastic case lower cover lead wire soldering machine according to an embodiment of the present invention;

fig. 5 is a schematic structural view of an L-shaped clamping block in a full-automatic lead wire soldering machine for mounting a lower cover of a plastic case according to an embodiment of the present invention;

fig. 6 is a schematic structural diagram of a soldering device in a full-automatic glue-shell lower-cover lead-wire soldering machine according to an embodiment of the present invention.

Reference numerals:

1. a base; 2. a turntable; 3. positioning a bottom die; 4. a rubber shell feeding mechanism; 5. a DC wire feeding device; 6. a threading device; 7. a clamping device; 8. a soldering device; 9. a CCD visual detection device; 10. A material taking manipulator; 11. a chassis; 12. a direction adjusting mechanism; 13. a support; 14. a chute; 15. a first slider; 16. a first pneumatic telescoping rod; 17. a second pneumatic telescopic rod; 18. an L-shaped clamping block; 19. feeding a rubber shell through direct vibration; 20. a feed channel; 21. a vertical plate; 22. a track; 23. a second slider; 24. a fourth pneumatic telescoping rod; 25. a third pneumatic telescopic rod; 26. clamping the manipulator; 27. a rubber shell body; 28. A DC linear direct vibration feed tray; 29. a base frame; 30. a storage chamber; 31. a mounting plate; 32. a slide plate; 33. A third slider; 34. a fifth pneumatic telescopic rod; 35. a welding head; 36. a clamping head.

Detailed Description

The following, with reference to the drawings and the detailed description, further description of the present invention is made:

the first embodiment is as follows:

referring to fig. 1-6, a full-automatic plastic case bottom cover lead wire soldering machine according to an embodiment of the present invention includes a base 1, a turntable 2 is disposed on the base 1, a positioning bottom mold 3 is disposed on the turntable 2, a plastic case feeding mechanism 4 is disposed on one side of the base 1, two sets of soldering mechanisms are sequentially disposed on one side of the turntable 2 on the base 1, each set of soldering mechanisms sequentially includes a DC wire feeding device 5, a threading device 6, a clamping device 7 and a soldering device 8, a CCD vision inspection device 9 is disposed on the base 1 on one side of the soldering device 8, a material taking manipulator 10 is disposed on one side of the CCD vision inspection device 9, the threading device 6 includes a chassis 11, the chassis 11 is fixed on the base 1, a direction adjusting mechanism 12 is disposed on the chassis 11, a support 13 is disposed on one side of the direction adjusting mechanism 12, the support 13 is provided with a sliding groove 14, the sliding groove 14 is provided with a first sliding block 15, one side of the first sliding block 15 is provided with a first pneumatic telescopic rod 16, the first sliding block 15 is provided with a second pneumatic telescopic rod 17, the output end of the second pneumatic telescopic rod 17 is provided with an L-shaped clamping block 18, a DC line body is clamped between the L-shaped clamping blocks 18, and the L-shaped clamping block 18 is matched with the positioning bottom die 3.

Through the technical scheme of the utility model, the lower cover of the rubber shell is manually placed into the rubber shell feeding mechanism 4, and the vibrating disk automatically divides the material and feeds the material to the front end direct-vibrating material taking port; the positioning bottom die 3 is a feeding positioning die which is circumferentially distributed in an eighth partition manner and is driven by a turntable at the bottom, a manipulator of the rubber shell feeding mechanism 4 clamps the lower cover of the rubber shell into the positioning bottom die 3 from the front end of the direct vibration feeding disc of the rubber shell, and the positioning bottom die 3 rotates anticlockwise for 45 degrees (1/8 equal partitions are moved) and circulates in sequence; manually putting the DC wire into a feeding vibration disc of a DC wire feeding device 5, automatically distributing the DC wire by the vibration disc to the front end of a discharge port of the vibration disc, clamping the DC wire by a manipulator of the DC wire feeding device 5 and finishing the positive and negative identification of the wire head, straightening the wire head, forming by 90 degrees, and penetrating into pin holes of a lower cover of a rubber shell in a positioning bottom die 3 (the lower cover of the rubber shell has 2 pin holes, and the station finishes one pin hole); the clamping device 7 is used for clamping the lead in the rubber shell; then the lead in the plastic shell is soldered by a soldering device 8, and the next soldering device repeats actions and penetrates the lead in the other pin for soldering; the CCD visual detection equipment 9 detects whether the lead and the soldering tin meet related requirements, and if defective products are detected, the defective products are taken out by the machine at the material taking manipulator 10; the material taking manipulator 10 clamps and unloads the processed finished product; the above processes are circulated in turn. The detection accuracy is high, the machine can realize unmanned operation and high manufacturing efficiency, and the danger of artificial manufacturing is reduced.

Example two:

referring to fig. 1-6, for the plastic shell feeding mechanism 4, the plastic shell feeding mechanism 4 includes a plastic shell direct-vibration feeding tray 19, a feeding channel 20 is disposed on one side of the plastic shell direct-vibration feeding tray 19, a clamping opening is disposed on the feeding channel 20, a vertical plate 21 is disposed on the base 1 on one side of the plastic shell direct-vibration feeding tray 19, a rail 22 is disposed on the vertical plate 21, a second slider 23 is slidably disposed on the rail 22, a fourth pneumatic telescopic rod 24 is disposed on one side of the second slider 23, a third pneumatic telescopic rod 25 is disposed on the second slider 23, a clamping manipulator 26 is disposed at an output end of the third pneumatic telescopic rod 25, the clamping manipulator 26 is matched with the clamping opening, and the clamping manipulator 26 clamps a plastic shell body 27. For the DC wire feeding device 5, the DC wire feeding device 5 includes a DC wire straight vibration feeding tray 28, a base frame 29 is disposed under the DC wire straight vibration feeding tray 28, and the DC wire straight vibration feeding tray 28 is located on one side of the base plate 11. For the base 1, a plurality of storage chambers 30 are arranged on the base 1, and a sealing door is arranged on each storage chamber 30. For the tin soldering device 8, the tin soldering device 8 comprises a support plate 31, two sliding plates 32 are fixedly arranged on the support plate 31, a third sliding block 33 is arranged on the sliding plates 32 in a sliding manner, a fifth air pressure telescopic rod 34 is arranged on the third sliding block 33, a welding head 35 is arranged on one side of the third sliding block 33, and a clamping head 36 is fixedly arranged on one side of the welding head 35.

In summary, with the above technical solution of the present invention, the lower cover of the plastic shell is manually placed into the plastic shell feeding mechanism 4, and the vibrating plate automatically divides and feeds the material to the front end direct-vibrating material taking port; the positioning bottom die 3 is a feeding positioning die which is circumferentially distributed in an eighth partition manner and is driven by a turntable at the bottom, a manipulator of the rubber shell feeding mechanism 4 clamps the lower cover of the rubber shell into the positioning bottom die 3 from the front end of the direct vibration feeding disc of the rubber shell, and the positioning bottom die 3 rotates anticlockwise for 45 degrees (1/8 equal partitions are moved) and circulates in sequence; manually putting the DC wire into a feeding vibration disc of a DC wire feeding device 5, automatically distributing the DC wire by the vibration disc to the front end of a discharge port of the vibration disc, clamping the DC wire by a manipulator of the DC wire feeding device 5 and finishing the positive and negative identification of the wire head, straightening the wire head, forming by 90 degrees, and penetrating into pin holes of a lower cover of a rubber shell in a positioning bottom die 3 (the lower cover of the rubber shell has 2 pin holes, and the station finishes one pin hole); the clamping device 7 is used for clamping the lead in the rubber shell; then the lead in the plastic shell is soldered by a soldering device 8, and the next soldering device repeats actions and penetrates the lead in the other pin for soldering; the CCD visual detection equipment 9 detects whether the lead and the soldering tin meet the relevant requirements, and if a defective product is detected, the defective product is taken out by the machine at the material taking manipulator 10; the material taking manipulator 10 clamps and unloads the processed finished product; the above processes are circulated in turn. The detection accuracy is high, the machine can realize unmanned operation and high manufacturing efficiency, and the danger of artificial manufacturing is reduced.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The full-automatic lead soldering machine for the lower cover of the plastic shell is characterized by comprising a base (1), wherein a turntable (2) is arranged on the base (1), a positioning bottom die (3) is arranged on the turntable (2), a plastic shell feeding mechanism (4) is arranged on one side of the base (1), two groups of soldering tin mechanisms are sequentially arranged on one side of the turntable (2) on the base (1), each group of soldering tin mechanisms sequentially comprises a DC wire feeding device (5), a threading device (6), a clamping device (7) and a soldering tin device (8), a CCD visual detection device (9) is arranged on the base (1) on one side of the soldering tin device (8), a material taking mechanical arm (10) is arranged on one side of the CCD visual detection device (9), the threading device (6) comprises a chassis (11), and the chassis (11) is fixed on the base (1), be equipped with on chassis (11) and transfer to mechanism (12), transfer to one side of mechanism (12) and be equipped with support (13), be equipped with spout (14) on support (13), be equipped with first slider (15) on spout (14), one side of first slider (15) is equipped with first pneumatic telescopic rod (16), be equipped with second pneumatic telescopic rod (17) on first slider (15), the output of second pneumatic telescopic rod (17) is equipped with L shape clamp splice (18), the centre gripping has the DC line body between L shape clamp splice (18), L shape clamp splice (18) with location die block (3) looks adaptation.

2. The full-automatic glue shell lower cover lead wire soldering machine according to claim 1, wherein the glue shell feeding mechanism (4) comprises a glue shell direct vibration feeding tray (19), a feeding channel (20) is arranged on one side of the glue shell direct vibration feeding tray (19), a clamping opening is formed in the feeding channel (20), a vertical plate (21) is arranged on the base (1) on one side of the glue shell direct vibration feeding tray (19), a rail (22) is arranged on the vertical plate (21), a second sliding block (23) is arranged on the rail (22) in a sliding manner, a fourth pneumatic telescopic rod (24) is arranged on one side of the second sliding block (23), a third pneumatic telescopic rod (25) is arranged on the second sliding block (23), a clamping manipulator (26) is arranged at the output end of the third pneumatic telescopic rod (25), and the clamping manipulator (26) is matched with the clamping opening, the clamping manipulator (26) clamps a rubber shell body (27).

3. The full-automatic lead soldering machine for the lower cover of the plastic case as claimed in claim 2, wherein the DC wire feeding device (5) comprises a DC wire straight vibration feeding tray (28), a base frame (29) is arranged under the DC wire straight vibration feeding tray (28), and the DC wire straight vibration feeding tray (28) is arranged on one side of the base plate (11).

4. The full-automatic plastic case bottom cover lead wire soldering machine according to claim 1, wherein a plurality of storage chambers (30) are arranged on the base (1), and a sealing door is arranged on each storage chamber (30).

5. The full-automatic plastic case bottom cover lead wire soldering machine according to claim 1, wherein the soldering device (8) comprises a support plate (31), two sliding plates (32) are fixedly arranged on the support plate (31), a third sliding block (33) is slidably arranged on the sliding plates (32), a fifth pneumatic telescopic rod (34) is arranged on the third sliding block (33), a welding head (35) is arranged on one side of the third sliding block (33), and a clamping head (36) is fixedly arranged on one side of the welding head (35).