CN210051488U - Quick-change type sealing detection tool and detection system - Google Patents
Quick-change type sealing detection tool and detection system Download PDFInfo
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- CN210051488U CN210051488U CN201920930866.0U CN201920930866U CN210051488U CN 210051488 U CN210051488 U CN 210051488U CN 201920930866 U CN201920930866 U CN 201920930866U CN 210051488 U CN210051488 U CN 210051488U
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- 238000001514 detection method Methods 0.000 title claims abstract description 71
- 238000007789 sealing Methods 0.000 title claims description 41
- 238000009423 ventilation Methods 0.000 claims abstract description 57
- 230000007246 mechanism Effects 0.000 claims abstract description 37
- 238000010330 laser marking Methods 0.000 claims description 20
- 230000000391 smoking effect Effects 0.000 claims description 13
- 239000000779 smoke Substances 0.000 claims description 3
- 235000019504 cigarettes Nutrition 0.000 claims 7
- 238000012360 testing method Methods 0.000 abstract description 16
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Abstract
The utility model discloses a quick-change seal detection tool and a detection system, wherein the tool comprises an air cavity end clamping mechanism and a product end clamping mechanism, an air cavity ventilation interface is clamped through the air cavity end clamping mechanism, a product ventilation interface is clamped through the product end clamping mechanism, and both the air cavity ventilation interface and the product ventilation interface are provided with a convex limit stop ring; during detection, the air cavity ventilation interface is communicated with the product ventilation interface. Compared with the traditional detection method, the utility model has safer use, more convenient operation and convenient tool replacement, can adapt to different product requirements only by replacing the air cavity ventilation interface or the product ventilation interface, and is more beneficial to the popularization by standardizing the related interfaces; when the product is detected, an intelligent control mode is adopted for the follow-up operation of the defective product, the traditional manual processing method is abandoned, and the product tracking and statistical analysis can be realized; meanwhile, the negative pressure test and the positive pressure test are creatively provided, and the device can adapt to wider product requirements.
Description
Technical Field
The utility model relates to a quick change type seals detection frock, detecting system and detection method can be used to the sealed detecting system of various pipe-line system, electronic seal spare, sensor, waterproof nature product.
Background
At present, most of pipeline systems, electronic sealing elements, sensors and waterproof products have sealing requirements, and the traditional inspection mode is as follows: firstly, compressed air is filled into the pipeline manually, then the pipeline is placed into water, and if bubbles emerge, the sealing defect is determined to exist. However, the currently used tool fixtures for connecting products and air sources are all fixed tool fixtures, the structure is single, the product adaptability is poor, if a new product is tested, the whole tool fixture needs to be replaced, the equipment cost is increased, and the testing efficiency is also reduced. Meanwhile, the detected defective products are processed randomly and are not filed, so that one-to-one product tracing cannot be performed easily, and the good products and the defective products are mixed; and at present, no sealing detection system capable of realizing negative pressure test exists.
SUMMERY OF THE UTILITY MODEL
The purpose of the invention is as follows: in order to overcome the defects in the prior art, the utility model provides a quick-change seal detection tool, a detection system and a detection method, which can conveniently and quickly replace a test air connector to meet the requirements of different test products; the defective products are effectively monitored and filed, and data tracing is realized; adding a negative pressure test and a standard part comparison test; the automatic management and control requirement of product sealing line detection is met.
The technical scheme is as follows: in order to achieve the above object, the utility model adopts the following technical scheme:
a quick-change type sealing detection tool comprises an air cavity end clamping mechanism and a product end clamping mechanism, wherein an air cavity ventilation interface is clamped through the air cavity end clamping mechanism, a product ventilation interface is clamped through the product end clamping mechanism, and convex limiting stop rings are arranged on the air cavity ventilation interface and the product ventilation interface; during detection, the air cavity ventilation interface is communicated with the product ventilation interface;
the air cavity end clamping mechanism comprises a sealed air cavity, a cover plate and a push-pull baffle plate, the sealed air cavity and the cover plate are relatively fixed, the push-pull baffle plate is arranged between the sealed air cavity and the cover plate, and the push-pull baffle plate and the opposite cover plate can relatively move; the sealed air cavity is provided with an air hole, a through hole is arranged on the cover plate corresponding to the air hole, a limit groove is arranged on the push-pull baffle plate, and a hole is expanded on the limit groove corresponding to the air hole; the air cavity end of the air cavity ventilation interface sequentially penetrates through the through hole on the cover plate and the chambering on the limiting groove and then is communicated with the air hole on the sealed air cavity, and the sealing between the air cavity ventilation interface and the sealed air cavity is realized through the sealing ring; when the connection of the air cavity ventilation interface and the sealed air cavity is completed, the limit stop ring on the air cavity ventilation interface is positioned between the sealed air cavity and the push-pull baffle plate, and the push-pull baffle plate is pushed, so that the position interference between the limit groove on the push-pull baffle plate and the limit stop ring on the air cavity ventilation interface is formed, and the air cavity ventilation interface is prevented from moving in the test process; the effective diameter of the limiting baffle ring on the air cavity ventilation interface is smaller than the effective diameter of the through hole on the cover plate and the effective diameter of the reaming on the limiting groove, and is larger than the width of the limiting groove on the push-pull baffle plate, and the relative movement of the push-pull baffle plate and the relative cover plate is larger than the effective diameter of the reaming on the limiting groove;
the product end clamping mechanism comprises a U-shaped groove clamping plate, a connecting plate, a guide shaft, a supporting plate and a mounting plate; the U-shaped groove clamping plate is fixedly connected with the connecting plate, the connecting plate is vertically fixed with the guide shaft, and the guide shaft is vertically connected with the supporting plate through the linear bearing, so that the transverse position of the U-shaped groove clamping plate is adjusted; the supporting plate is connected with the mounting plate through a sliding rail and sliding block mechanism, so that the vertical position of the U-shaped groove clamping plate is adjusted; the through-hole position that corresponds on the apron on U type groove cardboard is provided with U type groove, and the effective diameter that the product was ventilated on the interface spacing and is kept off the ring is greater than the interval in U type groove, and the product is ventilated and is kept off the ring on the interface and be located between U type groove cardboard and the apron during the test, forms the position through U type groove and interferes, avoids product in the test process to ventilate the interface and takes place the drunkenness.
The utility model provides a quick change type seals detecting system, which comprises a frame, the sealed frock that detects of quick change type, positive pressure gas circuit, negative pressure gas circuit and laser marking head, the sealed air cavity of the sealed frock that detects of quick change type passes through switching-over valve and positive pressure gas circuit and negative pressure gas circuit intercommunication, fix sealed air cavity and mounting panel on the installing support, install the sealed frock that detects of quick change type in the frame through the installing support, through triaxial movable support with laser marking head installation in the frame, realize laser marking head relative quick change type seals the sealed frock triaxial migration that detects.
Preferably, the number of the quick-change type sealing detection tools is two, the two quick-change type sealing detection tools are continuously arranged along the length direction, and the two quick-change type sealing detection tools are both used as tools for detecting products to be detected.
Preferably, the number of the quick-change seal detection tools is three, two of the quick-change seal detection tools are continuously arranged along the length direction, and the two quick-change seal detection tools are used as tools for products to be detected; the other one is arranged oppositely, and the quick-change type sealing detection tool is used as a tool of a standard part.
Preferably, the smoking device further comprises a smoking mechanism, the smoking mechanism is used for smoking and removing smoke generated when the laser marking head works, and the smoking mechanism comprises a smoking head and a smoking machine which are arranged below the laser marking head.
Preferably, the rack is divided into an upper working space and a lower object placing space, and the quick-change type sealing detection tool, the laser marking head and the three-axis movable support are arranged in the upper working space; the positive pressure air storage tank and the booster pump of the positive pressure air path, the negative pressure compressor and the negative pressure air storage tank of the negative pressure air path, the laser generator and the industrial personal computer are arranged in the lower-layer object placing space.
A quick-change type sealing detection method comprises the following steps:
s1: clamping the air cavity ventilation interface through an air cavity end clamping mechanism, adjusting and pushing the push-pull baffle, and fixing the air cavity ventilation interface;
s2: communicating the air cavity ventilation interface with the product ventilation interface, adjusting the U-shaped groove clamping plate, clamping the product ventilation interface through the product end clamping mechanism, and locking the U-shaped groove clamping plate through the air pressure locking loop;
s3: open the gas circuit of the sealed air cavity of intercommunication, seal the detection to the product: if the product is qualified, the step S4 is carried out; otherwise, go to step S6;
s4: marking the product by a laser marking head;
s5: releasing the air pressure locking loop of the U-shaped groove clamping plate, adjusting the U-shaped groove clamping plate, taking out the product, and returning to the step S2;
s6: and (4) alarm prompting, after the alarm information processing is finished, resetting the system in a password unlocking mode, and returning to the step S1.
Preferably, the password unlocking mode is fingerprint unlocking.
Has the advantages that: the quick-change sealing detection tool, the detection system and the detection method provided by the utility model can be used for detecting the sealing performance of various system pipelines, and compared with the traditional detection method, the tool is safer to use, more convenient to operate, and convenient to replace, and can adapt to different product demands only by replacing the air cavity ventilation interface and/or the product ventilation interface, and the standardization of related interfaces is more beneficial to popularization; when the product is detected, an intelligent control mode is adopted for the follow-up operation of the defective product, the traditional manual processing method is abandoned, and the product tracking and statistical analysis can be realized; meanwhile, the negative pressure test and the positive pressure test are creatively provided, and the device can adapt to wider product requirements.
Drawings
FIG. 1 is a schematic structural view of an air cavity end clamping mechanism;
FIG. 2 is a schematic diagram of the product end clamping mechanism;
fig. 3 is a schematic structural diagram of the quick-change seal detection system.
Detailed Description
The present invention will be further described with reference to the accompanying drawings.
A quick-change type sealing detection tool 1 comprises an air cavity end clamping mechanism and a product end clamping mechanism, wherein an air cavity vent interface 1-4 is clamped through the air cavity end clamping mechanism, a product vent interface is clamped through the product end clamping mechanism, and convex limiting stop rings are arranged on the air cavity vent interface 1-4 and the product vent interface; during detection, the air cavity ventilation interfaces 1-4 are communicated with the product ventilation interface.
As shown in fig. 1, the air cavity end clamping mechanism comprises a sealed air cavity 1-1, a cover plate 1-2 and a push-pull baffle 3, wherein the sealed air cavity 1-1 and the cover plate 1-2 are relatively fixed, the push-pull baffle 3 is arranged between the sealed air cavity 1-1 and the cover plate 1-2, and the push-pull baffle 3 and the cover plate 1-2 can relatively move; an air hole is formed in the sealed air cavity 1-1, a through hole is formed in the cover plate 1-2 corresponding to the air hole, a limiting groove is formed in the push-pull baffle 3, and a hole is formed in the limiting groove corresponding to the air hole; the air cavity end of the air cavity ventilation interface 1-4 sequentially penetrates through the through hole on the cover plate 1-2 and the chambering on the limiting groove and then is communicated with the air hole on the sealed air cavity 1-1, and the sealing between the air cavity ventilation interface 1-4 and the sealed air cavity 1-1 is realized through the sealing ring 1-5; when the connection of the air cavity ventilation interface 1-4 and the sealed air cavity 1-1 is completed, the limit baffle ring 1-6 on the air cavity ventilation interface 1-4 is positioned between the sealed air cavity 1-1 and the push-pull baffle 3, and the push-pull baffle 3 is pushed, so that the limit groove on the push-pull baffle 3 and the limit baffle ring 1-6 on the air cavity ventilation interface 1-4 form position interference, and the air cavity ventilation interface 1-4 is prevented from moving in the test process; the effective diameter of the upper limiting baffle ring 1-6 of the air cavity ventilation interface 1-4 is smaller than the effective diameter of the through hole on the cover plate 1-2 and the effective diameter of the upper reaming hole of the limiting groove, and is larger than the width of the upper limiting groove of the push-pull baffle 3, and the relative movement of the push-pull baffle 3 and the relative cover plate 1-2 is larger than the effective diameter of the upper reaming hole of the limiting groove.
As shown in fig. 2, the product end clamping mechanism comprises a U-shaped groove clamping plate 1-7, a connecting plate 1-8, a guide shaft 1-9, a supporting plate 1-10 and a mounting plate 1-11; the U-shaped groove clamping plate 1-7 is fixedly connected with the connecting plate 1-8, the connecting plate 1-8 is vertically fixed with the guide shaft 1-9, and the guide shaft 1-9 is vertically connected with the supporting plate 1-10 through a linear bearing, so that the transverse position of the U-shaped groove clamping plate 1-7 is adjusted; the supporting plates 1-10 are connected with the mounting plates 1-11 through slide rail and slide block mechanisms to realize the vertical position adjustment of the U-shaped groove clamping plates 1-7; the U-shaped groove is formed in the position, corresponding to the through hole in the cover plate 1-2, of the U-shaped groove clamping plate 1-7, the effective diameter of the limiting blocking ring on the product ventilation interface is larger than the distance between the U-shaped grooves, the limiting blocking ring on the product ventilation interface is located between the U-shaped groove clamping plate 1-7 and the cover plate 1-2 during testing, position interference is formed through the U-shaped grooves, and the product ventilation interface is prevented from moving in the testing process.
As shown in fig. 3, a quick-change seal detection system comprises a rack 2-1, a quick-change seal detection tool 1, a positive pressure gas circuit, a negative pressure gas circuit and a laser marking head 2-5, wherein a seal gas cavity 1-1 of the quick-change seal detection tool 1 is communicated with the positive pressure gas circuit and the negative pressure gas circuit through a reversing valve, the seal gas cavity 1-1 and a mounting plate 1-11 are fixed on a mounting bracket, the quick-change seal detection tool 1 is mounted on the rack 2-1 through the mounting bracket, and the laser marking head 2-5 is mounted on the rack 2-1 through a three-axis moving bracket, so that the laser marking head 2-5 moves three axes relative to the quick-change seal detection tool 1, and the products are marked one by the laser marking head 2-5; the X-axis moving device 2-2 is parallel to the length direction of the quick-change type seal detection tool 1 on the plane, the Y-axis moving device 2-3 is perpendicular to the length direction of the quick-change type seal detection tool 1 on the plane, and the Z-axis moving device 2-4 is parallel to the length direction of the quick-change type seal detection tool 1 in the vertical direction.
The number of the quick-change type sealing detection tool 1 can be two, the two quick-change type sealing detection tools 1 are continuously arranged along the length direction, the two quick-change type sealing detection tools 1 are both used as tools for detecting products, the two quick-change type sealing detection tools 1 correspond to one laser marking head 2-5, the products on one quick-change type sealing detection tool 1 are subjected to a detection process, the products on the other quick-change type sealing detection tool 1 are subjected to a laser marking process, and the efficiency can be effectively improved. The number of the quick-change seal detection tools 1 can also be three, wherein two quick-change seal detection tools 1 are continuously arranged along the length direction, and the two quick-change seal detection tools 1 are used as tools for products to be detected; the other one is arranged oppositely, and the quick-change type sealing detection tool 1 is used as a tool of a standard part, so that product comparison and data session analysis are facilitated, and the tool is particularly suitable for automatic production.
The machine frame 2-1 is divided into an upper working space and a lower storage space, and the quick-change type sealing detection tool 1, the laser marking head 2-5 and the three-axis movable support are arranged in the upper working space; the positive pressure air storage tank 2-12 and the booster pump 2-13 of the positive pressure air path, the negative pressure compressor 2-9 and the negative pressure air storage tank 2-8 of the negative pressure air path, the laser generator 2-6, the industrial personal computer 2-7 and the smoke extractor 2-10 are arranged in the lower layer storage space.
A quick-change type sealing detection method comprises the following steps:
s1: clamping the air cavity ventilation interfaces 1-4 through an air cavity end clamping mechanism, adjusting and pushing the push-pull baffle 3, and fixing the air cavity ventilation interfaces 1-4;
s2: communicating the air cavity ventilation interface 1-4 with a product ventilation interface, adjusting a U-shaped groove clamping plate 1-7, clamping the product ventilation interface through a product end clamping mechanism, and locking the U-shaped groove clamping plate 1-7 through an air pressure locking loop;
s3: opening the gas circuit communicated with the sealed gas cavity 1-1, and carrying out sealing detection on the product: if the product is qualified, the step S4 is carried out; otherwise, go to step S6;
s4: marking the product by a laser marking head 2-5;
s5: releasing the air pressure locking loop of the U-shaped groove clamping plates 1-7, adjusting the U-shaped groove clamping plates 1-7, taking out the product, and returning to the step S2;
s6: and (5) giving an alarm prompt, resetting the system in a fingerprint unlocking mode after the alarm information is processed, and returning to the step S1.
The above description is only a preferred embodiment of the present invention, and it should be noted that: for those skilled in the art, without departing from the principle of the present invention, several improvements and modifications can be made, and these improvements and modifications should also be considered as the protection scope of the present invention.
Claims (6)
1. The utility model provides a quick-change seal detects frock (1), its characterized in that: the clamping device comprises an air cavity end clamping mechanism and a product end clamping mechanism, wherein an air cavity ventilation interface (1-4) is clamped through the air cavity end clamping mechanism, a product ventilation interface is clamped through the product end clamping mechanism, and convex limiting baffle rings are arranged on the air cavity ventilation interface (1-4) and the product ventilation interface; during detection, the air cavity ventilation interface (1-4) is communicated with the product ventilation interface;
the air cavity end clamping mechanism comprises a sealed air cavity (1-1), a cover plate (1-2) and a push-pull baffle plate (3), the sealed air cavity (1-1) and the cover plate (1-2) are relatively fixed, the push-pull baffle plate (3) is arranged between the sealed air cavity (1-1) and the cover plate (1-2), and the push-pull baffle plate (3) and the relative cover plate (1-2) can relatively move; an air hole is formed in the sealed air cavity (1-1), a through hole is formed in the cover plate (1-2) corresponding to the air hole, a limiting groove is formed in the push-pull baffle (3), and a hole is formed in the limiting groove corresponding to the air hole; the air cavity end of the air cavity ventilation interface (1-4) sequentially penetrates through the through hole on the cover plate (1-2) and the chambering on the limiting groove and then is communicated with the air hole on the sealed air cavity (1-1), and the sealing between the air cavity ventilation interface (1-4) and the sealed air cavity (1-1) is realized through the sealing ring (1-5); when the connection of the air cavity ventilation interface (1-4) and the sealed air cavity (1-1) is completed, a limit baffle ring (1-6) on the air cavity ventilation interface (1-4) is positioned between the sealed air cavity (1-1) and the push-pull baffle plate (3); the effective diameter of the limiting baffle ring (1-6) on the air cavity ventilation interface (1-4) is smaller than the effective diameter of the through hole on the cover plate (1-2) and the effective diameter of the hole expansion on the limiting groove, and is larger than the width of the limiting groove on the push-pull baffle plate (3), and the relative movement of the push-pull baffle plate (3) and the relative cover plate (1-2) is larger than the effective diameter of the hole expansion on the limiting groove;
the product end clamping mechanism comprises a U-shaped groove clamping plate (1-7), a connecting plate (1-8), a guide shaft (1-9), a supporting plate (1-10) and a mounting plate (1-11); the U-shaped groove clamping plate (1-7) is fixedly connected with the connecting plate (1-8), the connecting plate (1-8) is vertically fixed with the guide shaft (1-9), the guide shaft (1-9) is vertically connected with the supporting plate (1-10) through a linear bearing, and the supporting plate (1-10) is connected with the mounting plate (1-11) through a sliding rail and sliding block mechanism; u-shaped grooves are formed in the positions, corresponding to the through holes in the cover plate (1-2), of the U-shaped groove clamping plates (1-7), and the effective diameter of the limiting baffle rings on the product ventilation interfaces is larger than the distance between the U-shaped grooves.
2. A quick-change type sealing detection system is characterized in that: the quick-change sealing detection tool comprises a rack (2-1), a quick-change sealing detection tool (1), a positive pressure gas circuit, a negative pressure gas circuit and a laser marking head (2-5), wherein a sealing gas cavity (1-1) of the quick-change sealing detection tool (1) is communicated with the positive pressure gas circuit and the negative pressure gas circuit through a reversing valve, the sealing gas cavity (1-1) and a mounting plate (1-11) are fixed on a mounting bracket, the quick-change sealing detection tool (1) is mounted on the rack (2-1) through the mounting bracket, and the laser marking head (2-5) is mounted on the rack (2-1) through a three-axis moving bracket.
3. The quick-change seal detection system according to claim 2, wherein: the number of the quick-change type seal detection tools (1) is two, and the two quick-change type seal detection tools (1) are continuously arranged along the length direction.
4. The quick-change seal detection system according to claim 2, wherein: the number of the quick-change type seal detection tools (1) is three, wherein two quick-change type seal detection tools (1) are continuously arranged along the length direction, and the other one is oppositely arranged.
5. The quick-change seal detection system according to claim 2, wherein: the cigarette smoking machine also comprises a cigarette smoking mechanism, the cigarette smoke generated when the laser marking head (2-5) works is smoked through the cigarette smoking mechanism, and the cigarette smoking mechanism comprises a cigarette smoking head (2-11) and a cigarette smoking machine (2-10) which are arranged below the laser marking head (2-5).
6. The quick-change seal detection system according to claim 2, wherein: the machine frame (2-1) is divided into an upper working space and a lower storage space, and the quick-change type sealing detection tool (1), the laser marking head (2-5) and the three-axis movable support are arranged in the upper working space; the positive pressure air storage tank (2-12) and the booster pump (2-13) of the positive pressure air path, the negative pressure compressor (2-9) and the negative pressure air storage tank (2-8) of the negative pressure air path, the laser generator (2-6) and the industrial personal computer (2-7) are arranged in the lower layer object placing space.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920930866.0U CN210051488U (en) | 2019-06-20 | 2019-06-20 | Quick-change type sealing detection tool and detection system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920930866.0U CN210051488U (en) | 2019-06-20 | 2019-06-20 | Quick-change type sealing detection tool and detection system |
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| Publication Number | Publication Date |
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| CN210051488U true CN210051488U (en) | 2020-02-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920930866.0U Withdrawn - After Issue CN210051488U (en) | 2019-06-20 | 2019-06-20 | Quick-change type sealing detection tool and detection system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110307942A (en) * | 2019-06-20 | 2019-10-08 | 苏州市长峰激光技术有限公司 | A kind of quick-changing type sealing detection tooling, detection system and detection method |
-
2019
- 2019-06-20 CN CN201920930866.0U patent/CN210051488U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110307942A (en) * | 2019-06-20 | 2019-10-08 | 苏州市长峰激光技术有限公司 | A kind of quick-changing type sealing detection tooling, detection system and detection method |
| CN110307942B (en) * | 2019-06-20 | 2024-07-05 | 苏州市长峰激光技术有限公司 | Quick-change type seal detection tool, detection system and detection method |
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