CN210016638U - Multi-shaft simple full-automatic sound film production equipment - Google Patents
Multi-shaft simple full-automatic sound film production equipment Download PDFInfo
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- CN210016638U CN210016638U CN201920769272.6U CN201920769272U CN210016638U CN 210016638 U CN210016638 U CN 210016638U CN 201920769272 U CN201920769272 U CN 201920769272U CN 210016638 U CN210016638 U CN 210016638U
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Abstract
The utility model relates to a multi-shaft simple full-automatic sound film production device; the diaphragm processing device, the voice coil processing device, the heating device and the material taking device are sequentially arranged on the periphery of the tool turntable along the rotating direction of the tool turntable to form a circulating assembly line; the beneficial effects of the utility model embody: the automatic feeding of full-automatic realization area copper ring sound membrane, sound membrane automatic positioning, beat glue, wind voice coil loudspeaker voice coil and combination, glue is automatic dry, beats automatically and glues and fix the voice coil loudspeaker voice coil end of a thread, and white oil is scribbled to automatic marking off, and the tray is discharged and is seen off automatically to the finished product, and its high efficiency is stable, effectively reduces the processing cost, and the precision is high, easy operation, and compact structure, equipment is small, and the functioning speed is fast, sparingly puts the space, and the commonality is strong, convenient to use.
Description
Technical Field
The utility model relates to a voice coil loudspeaker voice coil equipment refers in particular to a simple and easy full-automatic voice diaphragm production facility of multiaxis of high-efficient combination is rule to voice diaphragm area.
Background
The voice coil part is one of main parts of products such as a sound device, an adhesive process of a sound film and the voice coil is needed in the assembling process, the traditional production process usually adopts manual adhesive operation, the adhesive speed is low, the production period is long, the production cost is increased, the accuracy of the products is unstable and inconsistent due to manual adhesion, the qualified rate of finished products is low, the voice coil part has large production limitation, a production line type production line meeting the requirement cannot be formed, the corresponding capacity requirement cannot be met, the voice coil part is poor in universality and is not convenient to produce.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model aims at providing a voice coil loudspeaker voice coil equipment refers in particular to a simple and easy full-automatic voice diaphragm production facility of multiaxis of high-efficient combination is rule to voice diaphragm area.
Realize above-mentioned purpose, the utility model discloses a technical scheme be: a multi-shaft simple full-automatic sound film production device comprises a diaphragm processing device, a voice coil processing device, a heating device and a material taking device which are respectively arranged on a rack;
the frame is provided with a tooling turntable which rotates circularly, the tooling turntable is provided with a plurality of carriers which are uniformly distributed at the edge of the tooling turntable, and the diaphragm processing device, the voice coil processing device, the heating device and the material taking device are sequentially arranged at the periphery of the tooling turntable along the rotating direction of the tooling turntable respectively to form a circulating assembly line;
the voice coil processing device comprises a winding mechanism, a turntable mechanism, a cutting mechanism and an unloading mechanism, wherein the winding mechanism comprises a wire feeding machine for conveying copper wires and a rotary winding head arranged on the wire feeding machine, the turntable mechanism comprises a rotary drive and a winding turntable arranged on the rotary drive to horizontally rotate, the winding turntable is provided with a plurality of coil die heads and a plurality of wire arranging blocks which are distributed alternately, the cutting mechanism comprises a plurality of wire cutting mechanical arms which are adjustable through servo control, the wire cutting mechanical arms are telescopically positioned between any adjacent coil die heads and the wire arranging blocks to cut off the copper wires, the unloading mechanism comprises a rotating head, a guide rod and a voice coil die head, the guide rod is rotatably arranged on the rotating head, the voice coil die head is slidably arranged on the guide rod through driving, and the voice coil die head and the coil die head are mutually butted to take out, and a voice coil pressing assembly is arranged between the voice coil die head and the coil die head.
Wherein, diaphragm processingequipment includes feeding mechanism and point gum machine structure, feeding mechanism is including setting up storage tray and the fortune stub bar in the frame, the storage tray is provided with a plurality of feed cylinder, fortune stub bar can the storage tray with swing between the frock carousel, the fortune stub bar is provided with the sucking disc, through the sucking disc will diaphragm in the feed cylinder absorbs the transport extremely on the carrier, point gum machine constructs through the point gum head telescopically in having the diaphragm carry out the point gum to the diaphragm on the carrier.
The outer side of the winding turntable is provided with a die head heater and a voice coil heater, and the die head heater and the voice coil heater are respectively positioned on two sides of the winding mechanism.
The voice coil pressing assembly comprises an adjusting support and a pressing block, the adjusting support is fixedly installed on the rack, the pressing block is telescopically arranged on the adjusting support through a driving air cylinder, and the pressing block is located above the joint of a group of voice coil die heads and a group of coil die heads which are mutually butted.
The heating device comprises a heating mechanism and a heat conduction mechanism, the heating mechanism is fixedly installed on the rack, the heat conduction mechanism is in heat conduction connection with the heating mechanism, the heat conduction mechanism is located above the tool turntable, and the heat conduction mechanism at least covers and heats one carrier on the tool turntable.
Wherein, rotary drive with be provided with first cutting assembly between the mechanism of uninstalling, first cutting assembly including install in locating rack on the wire winding carousel with set up in drive on the locating rack, the locating rack is provided with a plurality of push rod, push rod wherein one end pass through the transmission piece with but drive interconnect, the other end telescopically extend expose in on the locating rack, the push rod presss from both sides respectively and locates coil die head both sides.
The first pushing head assembly is provided with a push plate, and the push plate is arranged between the positioning frame and the rotary drive.
The coil die head is provided with a winding die core, the voice coil die head is provided with a push column and a wiring die core, and the push column is telescopically sleeved outside the wiring die core.
The material taking device comprises a material taking mechanical arm and a conveying belt arranged on one side of the material taking mechanical arm, the material taking mechanical arm is located between the tool turntable and the conveying belt, and the material taking mechanical arm is provided with a material taking head.
The beneficial effects of the utility model embody: the utility model aims at providing a simple and easy full-automatic sound membrane production facility of multiaxis, full-automatic feeding who realizes taking copper ring sound membrane, sound membrane automatic positioning beats to glue automatically, wind the voice coil loudspeaker voice coil, sound membrane voice coil loudspeaker voice coil automatic combination, glue is automatic dry, beat automatically and glue and fix the voice coil loudspeaker voice coil end of a thread, white oil is scribbled in automatic marking off, the tray is discharged and is seen off automatically to the finished product, its high efficiency is stable, effectively reduce the processing cost, it is high with the bonding precision to glue, and easy operation, and compact structure, equipment is small, the functioning speed is fast, sparingly put the space, the commonality is strong, convenient to use.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is the structure diagram of the voice coil processing device of the present invention.
Fig. 3 is a schematic structural view of the storage tray of the present invention.
Fig. 4 is a schematic structural diagram of the material transporting head of the present invention.
Fig. 5 is an enlarged schematic view of a portion a in fig. 2.
Reference is made to the accompanying drawings in which:
1-a frame; 2-a membrane processing device; 3-a voice coil processing device; 4-a heating device; 5-a material taking device; 6, a tool turntable; 7-a carrier; 8-a winding mechanism; 9-a turntable mechanism; 10-a cutting mechanism; 11-a dismounting mechanism; 12-wire feeder; 13-rotating the winding head; 14-rotation driving; 15-winding turntable; 16-a coil die; 17-wire arranging block; 18-a thread trimming robot; 19-turning the head; 20-a guide rod; 21-a voice coil die head; 22-pressing the voice coil assembly; 23-a feeding mechanism; 24-a glue dispensing mechanism; 25-a material storage tray; 26-a material conveying head; 27-a cartridge; 28-suction cup; 29-die heater; 30-a voice coil heater; 31-adjusting the stent; 32-briquetting; 33-a heat generating mechanism; 34-a heat conducting mechanism; 35-a first pusher assembly; 36-a positioning frame; 37-driving; 38-a push rod; 39-a transmission block; 40-winding mold core; 41-wiring mold core; 42-a material taking manipulator; 43-a conveyor belt; 44-push plate.
Detailed Description
The following detailed description of the embodiments of the present invention is provided with reference to the accompanying drawings:
as shown in fig. 1-4, a multi-axis simple full-automatic sound film production apparatus includes a diaphragm processing device 2, a voice coil processing device 3, a heating device 4 and a material taking device 5, which are respectively disposed on a frame 1;
the frame 1 is provided with a tooling turntable 6 which rotates circularly, the tooling turntable 6 is provided with a plurality of carriers 7 which are uniformly distributed at the edge of the tooling turntable, and the diaphragm processing device 2, the voice coil processing device 3, the heating device 4 and the material taking device 5 are sequentially arranged at the periphery of the tooling turntable 6 along the rotating direction of the tooling turntable 6 respectively to form a circulating assembly line;
the voice coil processing device 3 comprises a winding mechanism 8, a turntable mechanism 9, a cutting mechanism 10 and an unloading mechanism 11, wherein the winding mechanism 8 comprises a wire feeding machine 12 for conveying copper wires and a rotary winding head 13 arranged on the wire feeding machine 12, the turntable mechanism 9 comprises a rotary drive 14 and a winding turntable 15 arranged on the rotary drive 14 and horizontally rotating, the winding turntable 15 is provided with a plurality of coil die heads 16 and a plurality of wire arranging blocks 17 which are alternately distributed, the cutting mechanism 10 comprises a plurality of cutting manipulators 18 which can be adjusted by servo control, the cutting manipulators can be telescopically positioned between any adjacent coil die heads 16 and the wire arranging blocks 17 to cut off the copper wires, the unloading mechanism 11 comprises a rotary head 19, a guide rod 20 and a voice coil die head 21, the guide rod 20 is rotatably arranged on the rotary head 19, the die head 21 is slidably arranged on the guide rod 20 through driving, the voice coil die head 21 and the coil die head 16 are mutually butted to take out a voice coil, and a voice coil pressing assembly 22 is arranged between the voice coil die head 21 and the coil die head 16.
Wherein, diaphragm processingequipment 2 includes feeding mechanism 23 and point gum machine constructs 24, feeding mechanism 23 is including setting up storage tray 25 and the fortune stub bar 26 on frame 1, storage tray 25 is provided with a plurality of feed cylinder 27, fortune stub bar 26 can in storage tray 25 with swing between the frock carousel 6, fortune stub bar 26 is provided with sucking disc 28, through sucking disc 28 will diaphragm in the feed cylinder 27 is absorb the transport extremely on the carrier 7, point gum machine constructs 24 through point gum machine head telescopically in having the diaphragm carry out some glue to the diaphragm on the carrier 7.
Wherein, a die head heater 29 and a voice coil heater 30 are arranged on the outer side of the winding turntable 15, and the die head heater 29 and the voice coil heater 30 are respectively positioned on two sides of the winding mechanism 8.
The voice coil pressing assembly 22 comprises an adjusting bracket 31 and a pressing block 32, the adjusting bracket 31 is fixedly mounted on the frame 1, the pressing block 32 is telescopically arranged on the adjusting bracket 31 through a driving air cylinder, and the pressing block 32 is located above the joint of a group of voice coil die heads and a group of coil die heads 16 which are mutually butted.
Wherein, heating device 4 includes mechanism 33 and heat conduction mechanism 34 generate heat, mechanism 33 fixed mounting generate heat in on the frame 1, heat conduction mechanism 34 is connected with mechanism 33 heat-conduction generates heat, heat conduction mechanism 34 is located the frock carousel 6 top, heat conduction mechanism 34 covers at least and heats one on the frock carousel 6 carrier 7.
A first push head assembly 35 is arranged between the rotary drive 14 and the dismounting mechanism 11, the first push head assembly 35 includes a positioning frame 36 mounted on the winding turntable 15 and a drive 37 arranged on the positioning frame 36, the positioning frame 36 is provided with a plurality of push rods 38, one end of each push rod 38 is connected with the drive 37 in a driving manner through a driving block 39, the other end of each push rod 38 extends out of the positioning frame 36 in a telescopic manner, and the push rods 38 are respectively clamped on two sides of the coil die head 16.
Wherein the first pushing head assembly 35 is provided with a pushing plate 44, and the pushing plate 44 is arranged between the positioning frame 36 and the rotary driver 14.
The coil die head 16 is provided with a winding die core 40, the voice coil die head is provided with a push post and a wiring die core 41, and the push post is telescopically sleeved outside the wiring die core 41.
Wherein, extracting device 5 includes material taking manipulator 42 and set up in extracting the conveyer belt 43 of manipulator 42 one side, material taking manipulator 42 is located frock carousel 6 with between the conveyer belt 43, material taking manipulator 42 is provided with gets the stub bar.
The utility model relates to a simple and easy full-automatic sound membrane production facility of multiaxis, there is a plurality of work unit intercombination to form circulating equipment production water line, it is specifically including installing diaphragm processingequipment 2 in frame 1 respectively, voice coil loudspeaker voice coil processingequipment 3, tool heating device 4 and finished product extracting device 5, be provided with circulation pivoted frock carousel 6 in frame 1, diaphragm processingequipment 2, voice coil loudspeaker voice coil processingequipment 3, tool heating device 4 and finished product extracting device 5 distribute in its edge clockwise along the direction of rotation of frock carousel 6 respectively, it carries the work piece to take the work piece to enter into each device in proper order to carry out pipelined production by the carrier 7 of 6 edges of frock carousel of rotation messenger frock carousel in the production process.
The membrane processing device 2 comprises a feeding mechanism 23 and a spot gluing mechanism 24, the feeding mechanism 23 comprises a storage disc 25 and a material conveying head 26 which are arranged on the frame 1, the storage disc 25 which is arranged on a divider is provided with a plurality of material cylinders 27, the storage disc 25 is powered by a motor as the storage disc 25 and can perform clearance motion on the circumference through the divider, a plurality of pre-stacked membranes are arranged in the material cylinders 27, a thread structure is arranged in the material cylinders 27, when a manipulator pushes the membranes to rise, the membranes are pulled out by the thread structure, the material conveying head 26 realizes axial motion in various directions through synchronous wheel belt transmission in multiple directions such as X \ Y \ Z and the like, so that the membrane processing device can swing the feeding between the storage disc 25 and the tool turntable 6, the material conveying head 26 is provided with a plurality of suckers 28, the membranes in the material cylinders 27 are sucked and conveyed to the carrier 7 of the tool turntable 6 through the suckers 28, along with the rotation of the tool turntable 6, the carrier 7 carrying the membrane enters the dispensing mechanism 24, and the dispensing mechanism 24 can telescopically dispense the membrane on the carrier 7 with the membrane through a dispensing head.
The voice coil processing device 3 comprises a winding mechanism 8, a turntable mechanism 9, a cutting mechanism 10 and an unloading mechanism 11, wherein the winding mechanism 8 comprises a wire feeding machine 12 for conveying copper wires and a rotary winding head 13 arranged on the wire feeding machine 12, the turntable mechanism 9 comprises a rotary drive 14 and a winding turntable 15 arranged on the rotary drive 14 and horizontally rotating, the winding turntable 15 is provided with a plurality of coil die heads 16 and a plurality of wire arranging blocks 17 which are distributed at intervals, the copper wires are conveyed onto the rotary winding head 13, the rotary winding head 13 is driven by a rotary servo to rotate, so that the copper wires are wound on winding die cores 40 at the end parts of the coil die heads 16, the coil die heads 16 of the wound wires rotate along with the winding turntable 15, the two sides of the coils on the wound coil die heads 16 are respectively straightened by the wire arranging blocks 17, the cutting mechanism 10 comprises a plurality of adjustable wire cutting manipulators 18, when the coil die heads 16 with the coils rotate to the cutting mechanism 10 along with the winding turntable, the trimming manipulator telescopically shears copper wires on two sides of the coil die head 16, the dismounting mechanism 11 comprises a rotary head 19, a guide rod 20 and a voice coil die head 21, the guide rod 20 is rotatably arranged on the rotary head 19, and the voice coil die head 21 is slidably arranged on the guide rod 20 through driving.
The voice coil die head 21 is provided with a wiring die core 41 matched with the winding die core 40, the voice coil die head 21 is mutually butted with the coil die head 16 when a coil is taken out, the wiring die core 41 and the winding die core 40 are positioned on the same axis and have a distance of 0.2-0.3mm, a voice coil pressing assembly 22 is arranged between the voice coil die head 21 and the coil die head 16, a first push head assembly 35 is arranged between the rotary drive 14 and the dismounting mechanism 11, the first push head assembly 35 comprises a positioning frame 36 arranged on the winding turntable 15 and a drive arranged on the positioning frame 36, the positioning frame 36 is provided with a plurality of push rods 38, one end of each push rod 38 is mutually connected with the drive in a driving way through a driving block 39, the other end extends and is exposed on the positioning frame 36 in a telescopic way, the push rods 38 are respectively clamped at two sides of the coil die head 16, and the driving block 39 is driven to ascend when the coil, the push rod 38 in the positioning frame 36 is jacked up through the transmission block 39 to be clamped at two sides of the coil die head, the transmission block 39 is driven to ascend, the push rod 38 is jacked up together to enable the coil die head 16 clamped by the push rod 38, then the whole first push head assembly 35 is pushed out entirely along the axial direction of the coil die head 16 through the push plate 44, the coil die head 16 is pushed out along with the first push head assembly 35 along the direction of the dismounting mechanism 11 under the clamping of the push rod 38, the coil is sent to the wiring die core 41 of the voice coil die head 21 through the winding die core 40, the voice coil assembly 22 is pressed downwards to press the coil on the wiring die core 41, the coil is prevented from being taken away by a mold during demoulding, after the wiring die core 41 takes the coil, the voice coil die head slides on the guide rod 20 to pull away from the distance from the coil die head 16, then the guide rod 20 rotates for 90 degrees through the rotary head 19, and the voice coil die head is aligned to the carrier 7 with the tool turntable, the voice coil die head pushes the coil out of the diaphragm through the push column, so that the diaphragm and the coil are mutually bonded and assembled.
A die heater 29 and a voice coil heater 30 are provided outside the winding turntable 15, and heat the respective coil dies so that the wound coils are not scattered between the wires.
The heated product is rotationally conveyed to the material taking device 5 through the tool turntable 6, the combined voice coil assembly is grabbed and placed on the conveying belt 43 by the material taking manipulator 42 on the material taking device 5, the voice coil assembly is sent out and collected through the conveying belt 43, the whole production is completed, the carrier 7 loaded with the voice coil assembly is taken out, then the carrier is rotated by the tool turntable 6 and re-enters the processing device, the production is repeated, and a circulating production line is formed.
The above, it is only the preferred embodiment of the present invention, not right the technical scope of the present invention makes any restriction, the technical personnel of the industry, under this technical scheme's enlightenment, can do some deformation and modification, all the basis the utility model discloses a technical essence is to any modification, the equivalent change and the modification of the above embodiment do, all still belong to the technical scheme's scope of the present invention.
Claims (9)
1. The utility model provides a simple and easy full-automatic sound membrane production facility of multiaxis which characterized in that: the voice coil processing device is arranged on the frame and comprises a diaphragm processing device, a voice coil processing device, a heating device and a material taking device which are arranged on the frame respectively;
the frame is provided with a tooling turntable which rotates circularly, the tooling turntable is provided with a plurality of carriers which are uniformly distributed at the edge of the tooling turntable, and the diaphragm processing device, the voice coil processing device, the heating device and the material taking device are sequentially arranged at the periphery of the tooling turntable along the rotating direction of the tooling turntable respectively to form a circulating assembly line;
the voice coil processing device comprises a winding mechanism, a turntable mechanism, a cutting mechanism and an unloading mechanism, wherein the winding mechanism comprises a wire feeding machine for conveying copper wires and a rotary winding head arranged on the wire feeding machine, the turntable mechanism comprises a rotary drive and a winding turntable arranged on the rotary drive to horizontally rotate, the winding turntable is provided with a plurality of coil die heads and a plurality of wire arranging blocks which are distributed alternately, the cutting mechanism comprises a plurality of wire cutting mechanical arms which are adjustable through servo control, the wire cutting mechanical arms are telescopically positioned between any adjacent coil die heads and the wire arranging blocks to cut off the copper wires, the unloading mechanism comprises a rotating head, a guide rod and a voice coil die head, the guide rod is rotatably arranged on the rotating head, the voice coil die head is slidably arranged on the guide rod through driving, and the voice coil die head and the coil die head are mutually butted to take out, and a voice coil pressing assembly is arranged between the voice coil die head and the coil die head.
2. The simple and automatic multi-axis sound film production equipment as claimed in claim 1, wherein: the diaphragm processingequipment includes feeding mechanism and point gum machine constructs, feeding mechanism is including setting up storage tray and the fortune stub bar in the frame, the storage tray is provided with a plurality of feed cylinder, the fortune stub bar can in the storage tray with swing between the frock carousel, the fortune stub bar is provided with the sucking disc, through the sucking disc will diaphragm in the feed cylinder absorbs the transport extremely on the carrier, point gum machine constructs through the point gum machine head telescopically in having the diaphragm carry out the point gum to the diaphragm on the carrier.
3. The simple and automatic multi-axis sound film production equipment as claimed in claim 1, wherein: and a die head heater and a voice coil heater are arranged on the outer side of the winding turntable, and the die head heater and the voice coil heater are respectively positioned on two sides of the winding mechanism.
4. The simple and automatic multi-axis sound film production equipment as claimed in claim 1, wherein: the voice coil pressing assembly comprises an adjusting support and a pressing block, the adjusting support is fixedly installed on the rack, the pressing block is telescopically arranged on the adjusting support through a driving air cylinder, and the pressing block is located above the joint of a group of voice coil die heads and coil die heads which are mutually butted.
5. The simple and automatic multi-axis sound film production equipment as claimed in claim 1, wherein: the heating device comprises a heating mechanism and a heat conduction mechanism, the heating mechanism is fixedly installed on the rack, the heat conduction mechanism is in heat conduction connection with the heating mechanism, the heat conduction mechanism is located above the tool turntable, and the heat conduction mechanism at least covers and heats one carrier on the tool turntable.
6. The simple and automatic multi-axis sound film production equipment as claimed in claim 1, wherein: the coil die head is characterized in that a first push head assembly is arranged between the rotary driving mechanism and the dismounting mechanism, the first push head assembly comprises a positioning frame arranged on the winding turntable and a drive arranged on the positioning frame, the positioning frame is provided with a plurality of push rods, one end of each push rod is connected with the drive in a driving mode through a transmission block, the other end of each push rod extends out of the positioning frame in a telescopic mode, and the push rods are respectively clamped on two sides of the coil die head.
7. The simple and automatic multi-axis sound film production equipment as claimed in claim 6, wherein: the first pushing head assembly is provided with a push plate, and the push plate is arranged between the positioning frame and the rotary drive.
8. The simple and automatic multi-axis sound film production equipment as claimed in claim 1, wherein: the coil die head is provided with a winding die core, the voice coil die head is provided with a push column and a wiring die core, and the push column is telescopically sleeved outside the wiring die core.
9. The simple and automatic multi-axis sound film production equipment as claimed in claim 1, wherein: the material taking device comprises a material taking mechanical arm and a conveying belt arranged on one side of the material taking mechanical arm, the material taking mechanical arm is located between the tool turntable and the conveying belt, and the material taking mechanical arm is provided with a material taking head.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920769272.6U CN210016638U (en) | 2019-05-27 | 2019-05-27 | Multi-shaft simple full-automatic sound film production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920769272.6U CN210016638U (en) | 2019-05-27 | 2019-05-27 | Multi-shaft simple full-automatic sound film production equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210016638U true CN210016638U (en) | 2020-02-04 |
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ID=69317980
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920769272.6U Active CN210016638U (en) | 2019-05-27 | 2019-05-27 | Multi-shaft simple full-automatic sound film production equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210016638U (en) |
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2019
- 2019-05-27 CN CN201920769272.6U patent/CN210016638U/en active Active
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