CN209998323U - Intelligent aluminum ingot production system - Google Patents
Intelligent aluminum ingot production system Download PDFInfo
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- CN209998323U CN209998323U CN201822159891.1U CN201822159891U CN209998323U CN 209998323 U CN209998323 U CN 209998323U CN 201822159891 U CN201822159891 U CN 201822159891U CN 209998323 U CN209998323 U CN 209998323U
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Abstract
The utility model provides an intelligent aluminium ingot production system, including smelting furnace, duster, stirring harrow, take off the sediment harrow, degassing unit and casting machine, aluminium ingot production system still includes sensing monitoring device, process control device and central control unit, and sensing monitoring device and process control device give central control unit with information transfer, and central control unit feeds back to process control device with data after calculation and processing, controls each equipment.
Description
Technical Field
The utility model relates to an aluminium ingot production especially relates to kinds of intelligent aluminium ingot production systems.
Background
With the rise of the Internet of things, the traditional manufacturing industry is improved by utilizing the advanced sensing technology, the information technology and the intelligent technology, the production and management modes of enterprises can be innovated, the operation cost is obviously reduced, the transverse integration with the upstream and the downstream can be realized, the advanced supply chain system is adapted, and the significance is great.
The traditional nonferrous metal production has higher noise, and workers are required to constantly observe the production condition in the production process due to the time requirement of the production process. The noise of a production workshop is high, the working environment is severe, and workers are hard; moreover, the worker has limited energy, and if the production problem is overlooked due to carelessness or fatigue, the production safety accident may be caused.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the defects existing in the prior art and providing an intelligent aluminum ingot production system
In order to achieve the above purpose, the utility model adopts the following technical scheme:
kinds of intelligent aluminum ingot production systems, including smelting furnace, duster, rabble, take off the slag harrow, degassing unit and casting machine, the said aluminum ingot production system also includes sensing monitoring device, process control device and central control device;
the sensing monitoring device comprises a smelting furnace temperature sensor, a smelting furnace image monitoring device, a casting machine temperature sensor and a casting machine image monitoring device; the smelting furnace temperature sensor and the smelting furnace image monitoring device are both arranged on the smelting furnace and connected with the central control device, and the casting machine temperature sensor and the casting machine image monitoring device are both arranged on the casting machine and connected with the central control device; the smelting furnace temperature sensor and the casting machine temperature sensor are respectively used for monitoring the temperature in the smelting furnace and the casting machine and transmitting signals to the central control device, and the smelting furnace image monitoring device and the casting machine influence monitoring device are respectively used for shooting and monitoring images in the smelting furnace and the casting machine and transmitting the images to the central control device;
the process control device comprises a smelting furnace control device for controlling the switch of the smelting furnace, a powder sprayer control device for controlling the action of the powder sprayer, a stirring rake control device for controlling the action of the stirring rake, a slag rake control device for controlling the action of the slag rake, a degassing control device for controlling the degassing device and a casting machine control device for controlling the action of the casting machine; the smelting furnace control device, the powder sprayer control device, the stirring rake control device, the slag raking rake control device, the degassing control device and the casting machine control device are all connected with the central control device and are controlled by signals of the central control device;
the central control device comprises a data processing module, a display module and an input module; the data processing module is used for receiving signals sent by the sensing monitoring device and the process control device, processing the signals and sending the processed signals to the process control device, the display device is connected with the data processing module and the input module through circuits, and the input module is used for manually inputting operation instructions.
Preferably, the number of the smelting furnace temperature sensor, the smelting furnace image monitoring device, the casting machine temperature sensor and the casting machine image monitoring device is at least 2, and the sensors are distributed at different positions of the smelting furnace and the casting machine.
Preferably, the smelting furnace control device comprises a valve controller, a fan controller, a cooling water controller and a power supply controller, and the valve controller, the fan controller, the cooling water controller and the power supply controller are all electrically connected with and controlled by the central control device.
Preferably, the data processing module, the display module and the input module are all divided into 6 areas for storage, operation or operation, and the 6 areas are a smelting furnace area, a powder blower area, a stirring rake area, a slag raking rake area, a degassing device area and a casting machine area respectively.
Preferably, the 6 regions of the data processing module are non-independent regions, that is, the 6 regions of the data processing module are connected with each other to calculate and process data and send instructions.
Preferably, the central control device further comprises an alarm module, and the alarm module is connected with the data processing module.
Compared with the prior art, the beneficial effects of the utility model are that:
the traditional sensing monitoring device for the aluminum ingot production device, the process control device and the central control device are connected into an intelligent system, the central control device is used for receiving the running state information of each production device and sending signals to each process control device to control the running of each production device in the production process, the expenditure of manual labor force is reduced, and the device is more accurate and controllable.
Drawings
Fig. 1 is a schematic diagram of an intelligent aluminum ingot production system.
Detailed Description
In order to further understand the objects, structure, features and functions of the present invention, the following embodiments are described in detail.
Please refer to fig. 1 in combination, the utility model provides an kinds of intelligent aluminium ingot production systems, including the smelting furnace, the duster, the rabble, take off the sediment harrow, degassing unit and casting machine, aluminium ingot production system still includes sensing monitoring devices, process control device and central control unit, sensing monitoring devices is used for monitoring and the feedback of information to the condition of each production facility such as temperature etc., process control device is used for controlling actions such as switch or valve to each production facility, central control unit is used for receiving sensing monitoring devices and process control device's information data and calculating and handling it, and signal transmission after will handling is for each process control device, guarantee that production can go on smoothly according to the order of production technology, error in the time can not appear.
The sensing monitoring device comprises a smelting furnace temperature sensor, a smelting furnace image monitoring device, a casting machine temperature sensor and a casting machine image monitoring device, wherein the smelting furnace temperature sensor and the smelting furnace image monitoring device are mounted on a smelting furnace and connected with a central control device, the casting machine temperature sensor and the casting machine image monitoring device are mounted on a casting machine and connected with the central control device, the smelting furnace temperature sensor and the casting machine temperature sensor are respectively used for monitoring the temperature in the smelting furnace and the casting machine and transmitting signals to the central control device, the smelting furnace image monitoring device and the casting machine influence monitoring device are respectively used for shooting and monitoring images in the smelting furnace and the casting machine and transmitting the images to the central control device, when in production, because the aluminum ingot production process needs to determine whether to carry out the next step according to the state and temperature of aluminum liquid, the smelting furnace temperature sensor can measure and collect the temperature in the smelting furnace, because different ingredients need to be added in batches according to the temperature of the material during smelting, the smelting furnace temperature sensor can transmit temperature signals to the central control device, the central control device converts and calculates the signals so as to calculate the alloy or pure metal to be added in batches at proper time intervals, the temperature, and the image monitoring device is convenient for being used for monitoring and transmitting the image monitoring system to a casting machine to observe the temperature of the furnace and a casting machine to be used for being used for observing and being convenient for being used for observing and being displayed by a casting machine.
The process control device comprises a smelting furnace control device for controlling the switch of the smelting furnace, a powder sprayer control device for controlling the action of the powder sprayer, a stirring rake control device for controlling the action of the stirring rake, a slag rake control device for controlling the action of the slag rake, a degassing control device for controlling the degassing device and a casting machine control device for controlling the action of the casting machine, wherein the smelting furnace control device, the powder sprayer control device, the stirring rake control device, the slag rake control device, the degassing control device and the casting machine control device are all connected with a central control device and are controlled by signals of the central control device.
The central control device comprises a data processing module, a display module and an input module; the data processing module is used for receiving signals sent by the sensing monitoring device and the process control device, processing the signals and sending the processed signals to the process control device, the display device is connected with the data processing module and the input module through circuits, and the input module is used for manually inputting operation instructions. When the device is used, the data processing module is responsible for calculating and processing information transmitted by the sensing monitoring device and the process control device, calculating parameters required by production according to a preset program, sending the parameters to the control devices of all production equipment, and controlling the control devices to ensure the smooth production of products; the display module is used for displaying production operation parameters and production images of each device; the input module facilitates the input of production parameters, such as the weight of raw materials, etc., by the personnel in order to facilitate the calculation of the data module. The central control device can be a computer, controls the sensing monitoring device and the process control device by adopting modes such as the internet and the like, and networks and systematizes the production process; besides being connected with the production line, the computer terminal can also be connected with a monitoring system, an illuminating system, a temperature control system, a communication system and the like in a production workshop, so that the production workshop is intelligent, networked and convenient to control.
Preferably, the number of the smelting furnace temperature sensor, the smelting furnace image monitoring device, the casting machine temperature sensor and the casting machine image monitoring device is at least 2 and distributed at different positions of the smelting furnace and the casting machine. A plurality of sensor evenly distributed can diversely measure the temperature of smelting furnace and casting machine in the inside of smelting furnace and casting machine, and a plurality of image monitoring devices can diversely shoot the image of monitoring smelting furnace and casting machine, and central control device is all given in transmission to these temperature signal and image, with it calculation processing or show.
Preferably, the smelting furnace control device comprises a valve controller, a fan controller, a cooling water controller and a power supply controller, wherein the valve controller, the fan controller, the cooling water controller and the power supply controller are all electrically connected with and controlled by a central control device, the central control device controls the valve controller, the fan controller, the cooling water controller and the power supply controller through circuits or wireless signals, and newly generated signals are transmitted to the controllers through calculation and processing according to input instructions and received signals, so that the controllers are opened and closed according to time, and the smelting work is carried out smoothly.
In the embodiment, the data processing module, the display module and the input module are all divided into 6 areas for storage, operation or operation, the 6 areas are respectively a smelting furnace area, a powder blower area, a stirring rake area, a slag raking rake area, a degassing device area and a casting machine area, data or images of all the devices are displayed separately, the interface is clear, the layout is clear, and the use and observation of workers are facilitated, in step, the 6 areas of the data processing module are non-independent areas, namely the 6 areas of the data processing module are connected with each other to calculate and process data and send instructions, and the data processing module can calculate and process the data and the data according to a preset program while the 6 devices process respectively due to the fact that the production is a continuous process and the working time of different production devices is related to each other.
Preferably, the central control device further comprises an alarm module, and the alarm module is connected with the data processing module. The alarm module can send out an alarm when the data is abnormal, and can be an audible and visual alarm to attract the attention of workers so as to carry out maintenance.
From above, the utility model discloses connect traditional aluminium ingot for apparatus for producing sensing monitoring devices, process control device and central control device into intelligent system, receive each production facility's running state information and the operation of each production facility in the control production process is controlled for each process control device to the sending signal with central control device, reduce hand labor's expenditure to it is more accurate and controllable.
The present invention has been described in relation to the above embodiments, which are only examples for implementing the present invention. It should be noted that the disclosed embodiments do not limit the scope of the invention. On the contrary, all changes and modifications which do not depart from the spirit and scope of the present invention are deemed to fall within the scope of the present invention.
Claims (6)
1, kinds of intelligent aluminium ingot production systems, including smelting furnace, duster, rabble rake, take off the dreg rake, degasser and casting machine, wherein the said aluminium ingot production system also includes sensing monitoring device, process control device and central control unit;
the sensing monitoring device comprises a smelting furnace temperature sensor, a smelting furnace image monitoring device, a casting machine temperature sensor and a casting machine image monitoring device; the smelting furnace temperature sensor and the smelting furnace image monitoring device are both arranged on the smelting furnace and connected with the central control device, and the casting machine temperature sensor and the casting machine image monitoring device are both arranged on the casting machine and connected with the central control device; the smelting furnace temperature sensor and the casting machine temperature sensor are respectively used for monitoring the temperature in the smelting furnace and the casting machine and transmitting signals to the central control device, and the smelting furnace image monitoring device and the casting machine image monitoring device are respectively used for shooting and monitoring images in the smelting furnace and the casting machine and transmitting the images to the central control device;
the process control device comprises a smelting furnace control device for controlling the switch of the smelting furnace, a powder sprayer control device for controlling the action of the powder sprayer, a stirring rake control device for controlling the action of the stirring rake, a slag rake control device for controlling the action of the slag rake, a degassing control device for controlling the degassing device and a casting machine control device for controlling the action of the casting machine; the smelting furnace control device, the powder sprayer control device, the stirring rake control device, the slag raking rake control device, the degassing control device and the casting machine control device are all connected with the central control device and are controlled by signals of the central control device;
the central control device comprises a data processing module, a display module and an input module; the data processing module is used for receiving signals sent by the sensing monitoring device and the process control device, processing the signals and sending the processed signals to the process control device, the display module is connected with the data processing module and the input module through circuits, and the input module is used for manually inputting operation instructions.
2. The intelligent aluminum ingot production system of claim 1, wherein: the smelting furnace temperature sensor, the smelting furnace image monitoring device, the casting machine temperature sensor and the casting machine image monitoring device are at least 2 in number and distributed at different positions of the smelting furnace and the casting machine.
3. An intelligent aluminum ingot production system as recited in claim 1, wherein the melting furnace control device comprises a valve controller, a fan controller, a cooling water controller and a power supply controller, and the valve controller, the fan controller, the cooling water controller and the power supply controller are all electrically connected to and controlled by the central control device.
4. The intelligent aluminum ingot production system of claim 1, wherein: the data processing module, the display module and the input module are all divided into 6 areas for storage, operation or operation, and the 6 areas are respectively a smelting furnace area, a powder sprayer area, a stirring rake area, a slag raking rake area, a degassing device area and a casting machine area.
5. An intelligent aluminum ingot production system as set forth in claim 4, wherein: the 6 areas of the data processing module are non-independent areas, namely the 6 areas of the data processing module are connected with each other to calculate and process data and send instructions.
6. The intelligent aluminum ingot production system of claim 1, wherein: the central control device also comprises an alarm module, and the alarm module is connected with the data processing module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822159891.1U CN209998323U (en) | 2018-12-21 | 2018-12-21 | Intelligent aluminum ingot production system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822159891.1U CN209998323U (en) | 2018-12-21 | 2018-12-21 | Intelligent aluminum ingot production system |
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| CN209998323U true CN209998323U (en) | 2020-01-31 |
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| CN201822159891.1U Active CN209998323U (en) | 2018-12-21 | 2018-12-21 | Intelligent aluminum ingot production system |
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