CN209987270U - Automatic discharging equipment for die - Google Patents

Automatic discharging equipment for die Download PDF

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Publication number
CN209987270U
CN209987270U CN201920765056.4U CN201920765056U CN209987270U CN 209987270 U CN209987270 U CN 209987270U CN 201920765056 U CN201920765056 U CN 201920765056U CN 209987270 U CN209987270 U CN 209987270U
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bin
material sheet
glue feeding
discharging
frame
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CN201920765056.4U
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吴开松
卞正文
王利平
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Yangzhou Konerko Machinery Technology Co Ltd
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Yangzhou Konerko Machinery Technology Co Ltd
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Abstract

The utility model discloses an automatic blowing equipment of mould. The automatic discharging equipment of the die comprises a rack, wherein the rack is provided with a mounting table, the mounting table is provided with a discharging unit and a glue feeding unit, the discharging unit comprises a bin ejection mechanism, a bin lifting mechanism, a material sheet ejection mechanism, a material sheet pulling mechanism, a material sheet placing mechanism, a heating mechanism and a die core, the bin ejection mechanism pushes the bin into the bin lifting mechanism, the material sheet ejection mechanism ejects a material sheet to the material sheet pulling mechanism, the material sheet placing mechanism moves the material sheet to the die core, and the heating mechanism heats the die core and the material sheet; the glue feeding unit comprises a glue feeding mechanism, a grabbing mechanism, a positioning mechanism and a material frame, wherein the positioning mechanism is used for positioning the material frame, the glue feeding mechanism is used for conveying the colloidal particles to a specified position, and the grabbing mechanism is used for moving the colloidal particles to the material frame. The material discharging unit and the glue feeding unit realize mechanical material discharging and glue feeding functions, and the heating mechanism preheats the mold core and the material sheets, so that the subsequent heating time is shortened, and the production efficiency is improved.

Description

Automatic discharging equipment for die
Technical Field
The utility model relates to a plastic products's production facility, in particular to automatic blowing equipment in the plastic products production process.
Background
Plastics die casting die is the mould that the plastic products field was commonly used, plastics die casting die needs artifical micelle, tablet, mold core of placing under general condition, then place in the press of heating to produce plastic products, simultaneously, this kind of plastics die casting die is a mould multicavity generally, need place a plurality of sizing materials and tablet, mold core in a pair mould, and the tablet is placed in the feed bin usually, a feed bin has a plurality of tablets, take out the tablet from the feed bin through artifical mode usually, placing on the mold core, such production process has following problem:
1. the colloidal particles have certain dust, certain influence on human bodies, certain harm to manual delivery and high labor intensity of operators;
2. the glue feeding process and the material sheet and mold core placing process cannot be carried out simultaneously, so that an empty state is easily caused, and the improvement of the efficiency is limited;
3. in the existing placing process, a plastic die-casting die is in a normal temperature state, and is placed into a heated press after the processes of glue feeding, material sheet placing and mold core placing are finished, so that a long time is needed for the temperature rise until the product processing is finished.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an automatic blowing equipment of mould realizes throwing the glue and arrange the material at the mold core through mechanized mode, greatly reduced artificial intensity of labour, reduced the injury that the process of throwing the glue caused to the health to production efficiency has been improved.
In order to realize the above utility model purpose, the utility model relates to an automatic blowing equipment of mould adopts following technical scheme:
the automatic discharging equipment for the die comprises a rack, wherein the rack is provided with an installation table, the installation table is provided with a discharging unit and a glue feeding unit, the discharging unit is used for discharging a material sheet to a die core, and the glue feeding unit is used for discharging colloidal particles to a material frame;
the discharging unit comprises a bin ejection mechanism, a bin lifting mechanism, a material sheet ejection mechanism, a material sheet pulling mechanism, a material sheet placing mechanism, a heating mechanism and a mold core, wherein the bin ejection mechanism is used for pushing a bin into the bin lifting mechanism, the bin lifting mechanism is used for conveying the bin to a specified position, the material sheet ejection mechanism is used for ejecting material sheets in the bin to the material sheet pulling mechanism, the material sheet pulling mechanism is used for pulling the material sheets into the specified position, the material sheet placing mechanism is used for moving the material sheets to the mold core, and the heating mechanism is used for heating the mold core and the material sheets;
the glue feeding unit comprises a glue feeding mechanism, a grabbing mechanism, a positioning mechanism and a material frame, wherein the positioning mechanism is used for positioning the material frame, the glue feeding mechanism is used for conveying colloidal particles to a specified position, and the grabbing mechanism is used for grabbing the colloidal particles moved out by the glue feeding mechanism and moving the colloidal particles into the material frame.
When the automatic discharging equipment of the die works, a bin is placed in a bin ejection mechanism of a discharging unit, the bin filled with tablets is pushed into a bin lifting mechanism through the bin ejection mechanism, the bin lifting mechanism conveys the bin to a specified position, the tablets are fed into a tablet pulling mechanism through the tablet ejection mechanism, the tablets are moved to the specified position through the tablet pulling mechanism, then the tablets are fed into a die core through a tablet placing mechanism, and meanwhile, the die core and the tablets placed on the die core are heated by a heating mechanism, so that the tablet discharging work is realized; the colloidal particle is sent to the assigned position through sending gluey mechanism, then snatchs the mechanism and snatchs this colloidal particle and place in the material frame to throw gluey work.
Compared with the prior art, the beneficial effects of the utility model reside in that: the automatic blowing equipment of this kind of mould has realized arranging the material and has gone on when throwing the glue to when arranging the material, heating mechanism still preheats mold core and tablet simultaneously, has shortened the follow-up time to mold core and tablet heating, through the very big improvement of above-mentioned mechanized production methods production efficiency, has reduced artifical process of participating in, has reduced the harm to health.
On the basis of the technical scheme, the utility model discloses can also do as follows the improvement:
further: the bin ejection mechanism comprises a bottom plate, a bin driving mechanism and guide plates, wherein the bottom plate is arranged above the mounting table, the number of the guide plates is two, the guide plates are arranged in parallel and movably arranged on two sides of the bottom plate, the bin driving mechanism is arranged on the bottom plate, and the bin driving mechanism is provided with a telescopic movable end used for pushing the bin to move along the bottom plate. The beneficial effect of this step: the bin placed on the bottom plate is pushed by the bin driving mechanism to move along the guide plate, so that the mechanized bin pushing function is realized.
Further: the feed bin elevating system includes riser, elevating platform, clamping mechanism, elevating platform linear driving mechanism, the riser install in the mount table upper end, the riser is installed elevating platform linear driving mechanism, elevating platform linear driving mechanism's expansion end is installed the elevating platform, the elevating platform is used for placing the feed bin, the elevating platform still installs and is used for pressing from both sides tight feed bin clamping mechanism. The beneficial effect of this step: the magazine in the elevator table is moved by a magazine elevator mechanism to the appropriate position for the next removal of the material sheet from the magazine.
Further: the material sheet ejection mechanism comprises a material sheet linear driving mechanism and a push pin, the material sheet linear driving mechanism is installed on the installation platform, the push pin is installed at the movable end of the material sheet linear driving mechanism, the push pin is arranged in the range of the motion path of the lifting platform, and the push pin is used for pushing the material sheet out of the material bin. The beneficial effect of this step: the material sheets in the storage bin are pushed out to the material sheet pulling mechanism one by one through the push pins, so that the material sheets are separated from the storage bin.
Further: tablet is drawn and is got mechanism and include rail brackets, tablet guide rail, draw and get the mechanism, rail brackets install in the mount table, rail brackets installs the upper end the tablet guide rail, the tablet guide rail has two and mutual parallel arrangement, the tablet guide rail correspond to tablet ejection mechanism set up in the opposite side of elevating platform, draw and get the mechanism set up in rail brackets, draw and get the mechanism and have the edge the movable part of tablet guide rail direction motion, draw and get the mechanism and be used for drawing the tablet entering the tablet guide rail. The beneficial effect of this step: the material sheet is moved into the material sheet guide rail through the pulling mechanism, so that the material sheet placing mechanism can grab the material sheet in the next step.
Further: the material sheet placing mechanism comprises a material discharging XY module, a material discharging manipulator and a placing platform, the placing platform is installed at the upper end of the installing platform, the placing platform is provided with the mold core, the material discharging XY module is installed on the installing platform, the movable end of the material discharging XY module is connected with the material discharging manipulator, and the material discharging manipulator is used for moving the material sheet to the mold core. The beneficial effect of this step: and the material sheets in the material sheet guide rail are placed into the mold core through the material discharging manipulator, so that the material sheets are discharged.
Further: the heating mechanism is arranged below the placing table, a heat insulation block is arranged between the heating mechanism and the placing table, and the mold core is arranged at the upper end of the heating mechanism. The beneficial effect of this step: the heating mechanism preheats the mold core and the material sheet, so that the time for heating the mold core and the material sheet in the later period is shortened.
Further: send gluey mechanism to include the vibration dish, directly shake, reference column, the vibration dish, directly shake install in the frame, the discharge gate of vibration dish is just right the feed inlet that directly shakes, the discharge gate that directly shakes is just right the blowing groove that the reference column was seted up, the blowing groove is used for receiving the micelle of carrying out from directly shaking, the reference column install in the mount table. The beneficial effect of this step: through sending gluey mechanism, mechanized realization ordered send the micelle to the assigned position, conveniently snatch snatching of mechanism.
Further: the grabbing mechanism comprises a glue feeding XY module and a glue feeding manipulator, the glue feeding XY module is mounted on the mounting table, the glue feeding XY module is mounted on the glue feeding manipulator, the glue feeding XY module is used for driving the glue feeding manipulator to move in a plane, and the glue feeding manipulator is used for grabbing colloidal particles and moving to the material frame. The beneficial effect of this step: through snatching the mechanism, mechanized realization is put in the micelle to the material frame.
Further: the positioning mechanism comprises a positioning block and a linear driving device, the positioning block and the linear driving device are installed on the installation table, the periphery of the material frame is square, the positioning block is placed at the lower end of the edge of the material frame, the positioning blocks at the lower ends of two adjacent edges of the four edges of the material frame are provided with vertical blocking edges, the blocking edges extend out of the upper portion of the material frame, the linear driving device is arranged below the other two adjacent edges, and the movable end of the linear driving device presses the material frame on the blocking edges. The beneficial effect of this step: through positioning mechanism, mechanized realization with the material frame location, improved the unit of throwing glue and got stability.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the technical solutions in the prior art will be briefly described below. Throughout the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale.
Fig. 1 is a schematic three-dimensional structure of the present invention;
FIG. 2 is a schematic diagram of the three-dimensional structure of the discharge unit with the frame removed;
FIG. 3 is a top view of the discharge unit with the frame removed;
FIG. 4 is a front view of the discharge unit with the frame removed;
FIG. 5 is an enlarged view of a portion A of FIG. 2;
FIG. 6 is an enlarged view of a portion B of FIG. 2;
FIG. 7 is an enlarged view of portion C of FIG. 3;
FIG. 8 is an enlarged view of portion D of FIG. 3;
FIG. 9 is a cross-sectional view taken along E-E of FIG. 8;
FIG. 10 is a view in the direction F of FIG. 9;
FIG. 11 is an enlarged view of portion G of FIG. 2;
FIG. 12 is a cross-sectional view taken along line H-H of FIG. 4;
FIG. 13 is a schematic view of the three-dimensional structure of the glue dispensing unit after the frame is removed;
FIG. 14 is a top view of the glue dosing unit with the frame removed;
FIG. 15 is a front view of the glue dosing unit with the frame removed;
FIG. 16 is an enlarged view of portion I of FIG. 13;
FIG. 17 is an enlarged view of a portion J of FIG. 14;
fig. 18 is an enlarged view of part K of fig. 15.
Wherein, 1 machine frame, 101 first mounting table, 102 second mounting table, 2 mold core, 3 material frame, 301 placing hole, 302 grabbing rod, 4 bin ejection mechanism, 401 bottom plate, 402 guide plate, 403 guide pillar, 404 push plate, 405 bin cylinder, 406 sliding plate mechanism, 407 bin guide rail, 5 bin lifting mechanism, 501 vertical plate, 502 lifting table, 503 clamping mechanism, 504 lifting table linear driving mechanism, 6 material sheet ejection mechanism, 601 material sheet linear driving mechanism, 602 push pin, 7 material sheet pulling mechanism, 701 guide rail bracket, 702 material sheet guide rail, 703 sliding groove, 704 pin device guide rail, 705 pin device sliding block, 706 driving motor, synchronous belt 707 pressing block, 708 circular ring end, 709 linear end, 710 fixed bracket, 711 pin linear driving device, 712 pin bracket, 713 pin, 714 blocking pin, 8 material sheet placing mechanism, 801 discharging module, 802 placing table, 803 fixed plate, 804Z-axis cylinder, 805 vacuum chuck, 806 rotation driving mechanism, 9 heating mechanism, 901 heat insulation block, 902 heating table, 903 heating rod, 904 heat insulation column, 10 glue feeding mechanism, 1001 vibration disc, 1002 straight vibration, 1003 positioning column, 1004 discharging tank, 11 grabbing mechanism, 1101 glue feeding XY module, 1102 clamping jaw lifting device, 1103 pneumatic clamping jaw, 12 positioning mechanism, 1201 positioning block, 1202 straight line driving device, 1203 blocking edge, 1204 limiting plate, 13 stock bin recycling mechanism, 1301 bracket, 1302 bracket straight line driving mechanism, 1303 pull rod, 1304 guide column, 14 stock frame lifting mechanism, 1401 straight line lifting device, 1402 sliding column, 1403 connecting plate, 1404 buffer ring.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and therefore are only examples, and the protection scope of the present invention is not limited thereby.
It is to be noted that unless otherwise specified, technical or scientific terms used herein shall have the ordinary meaning as understood by those skilled in the art to which the present invention belongs.
In the description of the present application, it is to be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience of description and simplicity of description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting.
Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In this application, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can include, for example, fixed connections, removable connections, or integral parts; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In this application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through intervening media. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
DETAILED DESCRIPTION OF EMBODIMENT (S) OF INVENTION
As shown in fig. 1 to 18, an automatic discharging device for a mold comprises a frame 1, wherein two mounting tables are arranged on the frame, and are sequentially mounted on the frame from top to bottom, the upper part of the mounting table is a first mounting table 101, the lower part of the mounting table is a second mounting table 102, the first mounting table is provided with a discharging unit, the second mounting table is provided with a glue feeding unit, the discharging unit is used for discharging a material sheet to a mold core 2, and the glue feeding unit is used for discharging colloidal particles to a material frame 3; the discharging unit comprises a bin ejection mechanism 4, a bin lifting mechanism 5, a material sheet ejection mechanism 6, a material sheet pulling mechanism 7, a material sheet placing mechanism 8, a heating mechanism 9 and a mold core, wherein the bin ejection mechanism is used for pushing the bin into the bin lifting mechanism, the bin lifting mechanism is used for conveying the bin to a specified position, the material sheet ejection mechanism is used for ejecting the material sheets in the bin to the material sheet pulling mechanism, the material sheet pulling mechanism is used for pulling the material sheets into the specified position, the material sheet placing mechanism is used for moving the material sheets to the mold core, and the heating mechanism is used for heating the mold core and the material sheets; the glue feeding unit comprises a glue feeding mechanism 10, a grabbing mechanism 11, a material frame and a positioning mechanism 12, wherein the positioning mechanism is used for positioning the material frame, the glue feeding mechanism is used for conveying colloidal particles to a specified position, and the grabbing mechanism is used for grabbing the colloidal particles moved out from the glue feeding mechanism and moving the colloidal particles into the material frame.
As shown in fig. 5, the bin ejection mechanism comprises a bottom plate 401, a bin driving mechanism and guide plates 402, wherein the bottom plate is arranged above a first mounting table through a support, the number of the guide plates is two, the two guide plates are arranged in parallel and movably mounted on two sides of the bottom plate, the bin driving mechanism is mounted on the bottom plate, the bin driving mechanism is provided with a telescopic activity for pushing the bin to move along the bottom plate, and the moving direction of the moving end of the bin driving mechanism is parallel to the guide plates. In this embodiment, at least one guide plate is movably connected with the bottom plate, the movably connected guide plate can be toward or away from another guide plate, one guide plate is fixedly installed at the upper end of the bottom plate, the other guide plate is movably connected with the bottom plate, the movably connected guide plate is specifically connected in a manner that a plurality of brackets are sequentially installed at the lower end of the bottom plate along the movement direction of the storage bin, the brackets are provided with guide pillars 403, the guide pillars are sleeved with linear bearings, the linear bearings are connected with the guide plates movably connected with the bottom plate, the linear bearings adopt flange type linear bearings, the guide plates can be displaced along the guide pillars through the displacement of the linear bearings, so that the function of placing the storage bins with different sizes between the two guide plates is realized, the material discharge work of the material sheets with different specifications can be carried out, the movable connection of the guide plates and the bottom plate can also be realized, the screw bolt passes through a through hole correspondingly formed in the guide plate, nuts are arranged in front of and behind the guide plate, the guide plate is clamped between the guide plate and the nuts in front of and behind the guide plate, the nuts are in threaded connection with the screw bolt, the guide plate is movably connected with the bottom plate by adjusting the positions of the nuts on the screw bolt, the guide plate can also be connected with a screw nut of a screw nut pair, the screw nut pair is connected to the lower end of the bottom plate, the rotating end of the screw nut pair is connected with a speed reducing motor, and the position of the guide plate can be changed by adjusting the speed reducing motor; the bin driving mechanism comprises a push plate 404, a bin cylinder 405 and a sliding plate mechanism 406, the bin cylinder is installed on the lower surface of a bottom plate, the movable end of the bin cylinder is connected with the sliding plate mechanism through a support, a rectangular through hole is formed in the bottom plate corresponding to the movement track of the movable end of the bin driving mechanism so as to prevent the bottom plate from interfering with the support for installing the sliding plate mechanism, the support penetrates through the through hole to be connected with the sliding plate mechanism, the sliding plate mechanism comprises a sliding plate and bearings, the sliding plate is connected with the support for installing the movable end of the bin cylinder, the sliding plate is arranged above the bottom plate, one side of the sliding plate is rotatably connected with two bearings, the other side of the sliding plate is rotatably connected with the other two bearings correspondingly, the bearings are in contact; the upper surface of the base plate is provided with a bin guide rail 407, the number of the bin guide rails is two, the bin guide rails are parallel to the guide plates and are arranged on the upper surface of the base plate, the bin guide rails are arranged between the guide plates, and the sliding performance of the bin is improved by the bin guide rails.
As shown in fig. 6, the stock bin lifting mechanism includes a vertical plate 501, a lifting platform 502, a clamping mechanism 503, and a lifting platform linear driving mechanism 504, the vertical plate is vertically disposed and installed on the upper end of the first installation platform, the lifting platform linear driving mechanism is installed on the vertical plate, the lifting platform is installed at the movable end of the lifting platform linear driving mechanism, the lifting platform is used for placing the stock bin, and the lifting platform is further installed with a clamping mechanism for clamping the stock bin. The lifting platform linear driving mechanism in the embodiment is a stepping motor and ball screw nut pair, the stepping motor is installed at the upper end of a vertical plate through a support, an output shaft of the stepping motor is arranged downwards and is connected with a rotating end of the ball screw nut pair, a screw nut of the ball screw nut pair is connected with the lifting platform, the lifting platform is an L-shaped support and comprises a vertical edge and a transverse edge, the vertical edge is connected with the screw nut, the lifting platform is installed on one side of a bottom plate corresponding to a bin ejection mechanism, the lifting platform is used for placing a bin to which the bin ejection mechanism is sent, and the bin moves to the upper end of the transverse edge under the driving of a bin cylinder; clamping mechanism includes die clamping cylinder, and die clamping cylinder passes through the support mounting in vertical limit upper end, and die clamping cylinder's expansion end sets up down, admits air through giving die clamping cylinder for die clamping cylinder's piston rod lower extreme compresses tightly the feed bin, thereby realizes the location of feed bin at the elevating platform.
As shown in fig. 7, the material sheet ejection mechanism includes a material sheet linear driving mechanism 601 and a push pin 602, the material sheet linear driving mechanism is mounted at the upper end of the first mounting platform through a bracket, the push pin is mounted at the movable end of the material sheet linear driving mechanism, the push pin is arranged in the range of the motion path of the lifting platform, the motion direction of the push pin is parallel to the material sheet, and the push pin is used for pushing the material sheet out of the bin. In the embodiment, the material sheet linear driving mechanism is a rodless cylinder, two ends of the rodless cylinder are connected to the first mounting platform through brackets, a sliding block of the rodless cylinder is connected with a push pin through other brackets, the push pin is arranged on one side of the lifting platform and in the range of the motion path of the lifting platform, the motion direction of the push pin is parallel to the material sheets in the bin, when the air cylinder is used for air intake, the sliding block of the air cylinder drives the push pin to push the material sheet out of the material bin, the bracket provided with the rodless air cylinder is also provided with two magnetic switches, the magnetic switches are correspondingly and respectively arranged at two sides of the rodless air cylinder sliding block, one of the magnetic switches is used for correspondingly detecting the position of the push pin for pushing the material sheet out, the other magnetic switch is used for detecting the limit position of the push pin for withdrawing, the magnetic switch can be replaced by a photoelectric switch, whether the slide block is in place or not is detected through the photoelectric switch, thereby controlling the motion of the push pin, where the magnetic switch or the photoelectric switch is connected with the control system.
As shown in fig. 8-10, the material sheet drawing mechanism includes a rail bracket 701, a material sheet guide rail 702, and a drawing mechanism, the rail bracket is mounted on the first mounting table, the material sheet guide rail is mounted at the upper end of the rail bracket, two material sheet guide rails are arranged in parallel, the material sheet guide rail is arranged at the other side of the lifting table corresponding to the material sheet ejection mechanism, the drawing mechanism is arranged on the rail bracket, the drawing mechanism has a movable portion moving along the material sheet guide rail, and the drawing mechanism is used for drawing the material sheet into the material sheet guide rail. In the embodiment, the material sheet guide rail is provided with the sliding groove 703 for sliding the material sheet, so that the movement of the material sheet is facilitated; the drawing mechanism comprises a pin inserting device, a pin inserting device driving mechanism, a pin inserting device guide rail 704 and a pin inserting device sliding block 705, the pin inserting device guide rail is parallel to the material sheet guide rail and is arranged on the guide rail bracket, the pin inserting device sliding block is connected to the pin inserting device guide rail in a sliding mode, a pin inserting device is arranged on the side face of the pin inserting device sliding block, the lower end of the pin inserting device sliding block is connected with the pin inserting device driving mechanism, and the pin inserting device driving mechanism is used for driving the pin inserting device; the pin inserting device sliding block is also connected with a shading sheet, the guide rail bracket is connected with a photoelectric switch, the photoelectric switch is positioned on one side of the driving motor and used for detecting whether the pin inserting device pulls the material sheet to a specified position or not, and the photoelectric switch is also connected with the control system; the pin inserting device driving mechanism comprises a driving motor 706, a synchronous belt pulley, a special-shaped synchronous belt and a synchronous belt pressing block 707, the driving motor is a stepping motor, the driving motor is arranged on a guide rail bracket, the output shaft of the driving motor is connected with the synchronous belt pulley, the synchronous belt pulley is connected with the special-shaped synchronous belt, the special-shaped synchronous belt comprises a circular ring end 708 and a linear end 709, the circular ring end is matched with the synchronous belt pulley and sleeved on the synchronous belt pulley, the linear end is pressed at the lower end of a pin inserting device sliding block through the synchronous belt pressing block, the synchronous belt pressing block is connected with the pin inserting device sliding block through a bolt, the synchronous belt pulley is driven to rotate through the rotation of the driving motor, so that the circular ring end of the special-shaped synchronous belt rotates, the linear end pushes or pulls the pin inserting device sliding block device to move along the pin inserting device guide rail, the movable end of the device is connected with the pin inserting device sliding block, and the pin inserting device sliding block can be driven to move along the pin inserting device guide rail as well, and the embodiment adopting the form of the synchronous belt pulley and the special-shaped synchronous belt has the advantages of low cost compared with a ball screw nut pair and small required space compared with an air cylinder, an oil cylinder and an electric push rod; the pin inserting device comprises a fixed support 710, a pin linear driving device 711, a pin support 712, a pin 713 and a blocking pin 714, the fixed support is mounted on a pin inserting device sliding block, the fixed support is provided with the pin linear driving device, the movable end of the pin linear driving device is vertically upward and is connected with the pin support, the pin support is provided with the pin and the blocking pin, the blocking pin is mounted at the rear end of the pin, and the blocking pin is used for being attached to the edge of a material sheet to position the material sheet, so that the pin can be accurately inserted into a through hole correspondingly formed in the material sheet; the contact pin linear driving device comprises a cylinder, a guide rail and a sliding block, the cylinder is connected with a fixed support, the movable end of the cylinder is vertically arranged upwards and is connected with a contact pin support, the fixed support is further connected with the guide rail, the guide rail is arranged along the vertical direction, the sliding block is connected with the guide rail in a sliding mode, and the contact pin support is installed on the sliding block. The material sheet is pushed into the sliding groove on the material sheet guide rail through the material sheet ejection mechanism, the pin inserting device moves to the material sheet along the pin inserting device guide rail under the driving of the pin inserting device driving mechanism, the stop pin is attached to the edge of the material sheet, the pin inserting device moves downwards through the cylinder of the pin inserting device to enable the pin to be inserted into the through hole formed in the material sheet correspondingly, the pin inserting device and the material sheet are pulled to the specified position through the pin inserting device driving mechanism, the pin inserting device is pushed by the cylinder of the pin inserting device to move upwards to enable the pin to be separated from the material sheet, and therefore the material sheet can be grabbed by the material sheet.
As shown in fig. 2 and 11, the material sheet placing mechanism comprises a material discharging XY module 801, a material discharging manipulator and a placing table 802, wherein the placing table is installed above a first installation table, the placing table is provided with a mold core, the material discharging XY module is installed on the first installation table, the movable end of the material discharging XY module is connected with the material discharging manipulator, and the material discharging manipulator is used for moving a material sheet to the mold core. In the embodiment, the discharging XY module is the prior art and can be purchased directly, a part connected with the discharging XY module can move in a plane range through the discharging XY module, the XY module is provided with an X-axis linear module and a Y-axis linear module, the X-axis linear module is provided with a movable end which moves linearly along an X axis, the Y-axis linear module is provided with a movable end which moves linearly along a Y axis, the Y-axis linear module in the embodiment is arranged on a first mounting table and is connected with the movable end of the Y-axis linear module, and the movable end of the X-axis linear module is connected with a discharging manipulator through a support; the discharging manipulator comprises a fixed plate 803, a Z-axis cylinder 804, a guide rail, a slide block, a support, a vacuum chuck 805 and a rotation driving mechanism 806, wherein the fixed plate is installed at the movable end of the X linear module; the rotation driving mechanism comprises a stepping motor, a synchronous belt wheel, a rotating shaft and a synchronous belt, the stepping motor is arranged at the upper end of the bracket, an output shaft is arranged vertically downwards, the synchronous belt wheels are arranged at the position, one synchronous belt wheel is arranged on an output shaft of the stepping motor, the other synchronous belt wheel is arranged on a rotating shaft, the rotating shaft is arranged along the vertical direction and is rotationally connected with a bracket, the lower end of the rotating shaft is connected with a plurality of vacuum suckers through the bracket, the vacuum suckers are connected with an external air source through pipelines, when the material sheet placing mechanism works, the discharging XY module drives the discharging manipulator to move to the material sheet guide rail, the vacuum chuck below the discharging XY module is driven by the Z-axis cylinder to be attached to the material sheet, then, the vacuum chuck sucks the material sheet through air exhaust, the material sheet grabbed is driven by the material discharging XY module to move to the upper part of the mold core, and an external air source ventilates the vacuum chuck to separate the material sheet from the vacuum chuck, so that the material sheet is discharged.
As shown in fig. 4, the heating mechanism is installed below the placing table, a heat insulation block 901 is arranged between the heating mechanism and the placing table, and the mold core is installed at the upper end of the heating mechanism. In this embodiment, the heat insulation block is a synthetic stone heat insulation block, the heating mechanism includes a heating table 902 and heating rods 903, the heat insulation block is provided with through holes along an axis, the placing table is provided with counter bores corresponding to the through holes, bolts pass through the counter bores and the corresponding heat insulation block through holes to be connected with the heating table, so that heat insulation connection between the heating table and the placing table is realized, the heating table is provided with a plurality of heating rod mounting holes along a transverse direction and is provided with the heating rods, so that the heating table can preheat a mold core arranged above the heating table and a material sheet arranged above the mold core; the placing table is connected to the first mounting table through a heat insulation column 903, the heat insulation column is a synthetic stone heat insulation column, and the heat insulation is arranged to reduce the influence of the heating mechanism on other parts.
As shown in fig. 4 and 12, the discharging unit further comprises a bin recycling mechanism 13, the bin recycling mechanism comprises a bracket 1301, a bracket linear driving mechanism 1302 and a pull rod 1303, the bracket linear driving mechanism is mounted on the lower surface of the first mounting platform, a bracket is mounted at the movable end of the bracket linear driving mechanism, the bracket is arranged below the lifting platform, the pull rods are mounted on two sides of the bracket, the upper end of each pull rod extends out of the upper portion of the first mounting platform through a through hole formed in the first mounting platform, and the through hole is used for avoiding interference between the pull rod and the first mounting platform during movement. In this embodiment, the first mounting table is provided with a guide rail corresponding to a path of movement of the empty bin, and the guide rail is used for facilitating sliding of the empty bin along the first mounting table; the bracket linear driving mechanism is an air cylinder, the air cylinder is arranged below the first mounting platform through a support, the movable end of the air cylinder is connected with the bracket, guide posts 1304 are further arranged on two sides of the air cylinder, two ends of each guide post are connected with the first mounting platform through the support, through holes are formed in the bracket corresponding to the guide posts and are in sliding connection with the guide posts, and the guide posts guarantee the stability of the movement of the pull rod; when retrieving the feed bin, stretch out the pull rod to the feed bin rear region through bracket linear driving mechanism earlier, then through feed bin elevating system with the feed bin drop to the position of feed bin lower surface and first mount table upper surface looks parallel and level, rethread bracket linear driving mechanism stimulates the bracket for pull rod pulling feed bin moves to first mount table, realizes the recovery to empty feed bin, so that carry out the row material work of tablet in the next feed bin.
As shown in fig. 14 and 17, the glue feeding mechanism comprises a vibrating disc 1001, a direct vibration 1002 and a positioning column 1003, the vibrating disc and the direct vibration are mounted on the rack, a discharge hole of the vibrating disc is aligned with a feed hole of the direct vibration, the discharge hole of the direct vibration is aligned with a discharge groove 1004 formed in the positioning column, the discharge groove is used for receiving glue particles conveyed out of the direct vibration, and the positioning column is mounted on the second mounting table. In this embodiment, the vibration disk and the direct vibration are prior art and can be directly obtained by purchasing; the locating column next door still is provided with photoelectric sensor, and photoelectric sensor passes through support mounting in second mount table upper end, and photoelectric sensor signal emission end is towards the blowing groove, and this photoelectric sensor is arranged in detecting whether having put the micelle in the blowing groove, and photoelectric sensor is connected with control system, when photoelectric sensor detects there is the micelle in the blowing groove, to control system transmission signal to control system control snatchs the mechanism and snatchs the micelle in the blowing groove.
As shown in fig. 13 and 16, the grabbing mechanism comprises a glue feeding XY module 1101 and a glue feeding manipulator, the glue feeding XY module is mounted on the second mounting table, the glue feeding XY module is mounted with the glue feeding manipulator, the glue feeding XY module is used for driving the glue feeding manipulator to move in a plane, the glue feeding manipulator is used for grabbing colloidal particles and moving to a material frame, and the material frame is provided with a plurality of placing holes 301 which are arranged in sequence and used for placing the colloidal particles. In this embodiment, it is same prior art with above-mentioned row material XY module to throw gluey XY module, can realize the part of being connected through throwing gluey XY module and move in plane range, and the Y axle sharp module among the gluey XY module of throwing in this embodiment is installed in the second mount table, and X axle sharp module is connected with the expansion end of Y axle sharp module, and the expansion end of X axle sharp motion module has the machinery hand of throwing the gluey machine through leg joint.
As shown in fig. 16 and 18, the positioning mechanism includes a positioning block 1201 and a linear driving device 1202, the positioning block and the linear driving device are mounted on the second mounting table, the periphery of the material frame is square, the positioning block is placed at the lower end of the edge of the material frame, the positioning blocks at the lower ends of two adjacent sides of the four sides of the material frame are provided with vertical blocking edges 1203, the blocking edges extend to the upper side of the material frame, the linear driving device is arranged below the other two adjacent sides, and the movable end of the linear driving device presses the material frame against the blocking edges. The linear driving device in this embodiment is the cylinder, when the material frame is placed in the locating piece upper end, cylinder piston rod axis is on a parallel with the material frame plane, cylinder piston rod end connection has limiting plate 1204, a part of limiting plate stretches out in material frame top, when the material frame is placed in the locating piece, remove the limiting plate through the cylinder, make the limiting plate promote the material frame, and press the material frame edge in the flange, two adjacent limits of material frame are fixed a position through the flange this moment, another two adjacent limits pass through the limiting plate location, further this embodiment, the locating piece that the material frame is located shaking table one side edge lower extreme is provided with the flange.
As shown in fig. 15, the glue feeding unit further includes a material frame lifting mechanism 14, the material frame lifting mechanism includes a linear lifting device 1401, the linear lifting device is mounted on the second mounting platform, the linear lifting device has a movable end moving along a straight line, and the movable end is disposed below the other side edge of the material frame corresponding to any one of the blocking edges. In this embodiment, material frame elevating system sets up in keeping away from the material frame below of vibration dish one side, sharp elevating gear is the cylinder, in the practical production application, one side that is provided with the vibration dish is generally the rear of mechanical product, so this product is established to the rear with vibration dish one side equally, relative opposite side is mechanical the place ahead promptly, so set up material frame elevating system in the place ahead of machinery, and this side does not have such device of vibration dish, make things convenient for the manual work to take the material frame, when sharp elevating gear promoted the edge of material frame when rising, the opposite side edge that the material frame corresponds uses the limit that blocks of locating piece as the center, rotatory rising, realize promptly that the material frame lifts up the function, make things convenient for follow-up manual work to take the material frame.
As shown in fig. 16, the material frame is provided with a grabbing rod 302 towards the outside of the second mounting table, and the grabbing rod and the linear lifting device are located on the same side of the material frame. In this embodiment, the position setting that is located this product front side at the material frame snatchs the pole, makes things convenient for the manual work to snatch, and is further, snatchs the pole and has two, and the symmetry sets up in sharp elevating gear's both sides, this kind of setting for when the manual work snatchs and snatchs the pole, the atress is even.
As shown in fig. 15 and 16, the material frame lifting mechanism further includes a guiding device, the guiding device and the linear lifting device are located on the same side of the material frame, the guiding device includes a sliding column 1402, the sliding column is slidably connected to the second mounting platform, the sliding direction of the sliding column is parallel to the moving direction of the movable end of the linear lifting device, the upper end of the sliding column is connected to the movable end of the linear lifting device through a connecting plate 1403, and the connecting plate is disposed below the grabbing rod. In this embodiment, the guiding device further includes a flange-type linear bearing and a buffer ring 1404, where the flange-type linear bearing is slidably connected with the sliding column and is installed on the second installation table, the upper end of the sliding column extends above the second installation table and is connected with the movable end of the linear lifting mechanism through a connecting plate, the lower end of the sliding column is located below the second installation table and is connected with the buffer ring, the buffer ring is made of polyurethane material, and the buffer ring limits the longest distance that the sliding column can slide on one hand and slows down the impact when the sliding column moves to the upper limit position on the other hand; the guide device has two sets, and the symmetry sets up in sharp elevating gear both sides, and this kind of arrangement mode makes the guide device have good mechanical properties.
As shown in fig. 16, the glue-feeding manipulator includes a jaw lifting device 1102 and a pneumatic jaw 1103, the jaw lifting device is installed on the glue-feeding XY module, and the lower end of the jaw lifting device is installed with the pneumatic jaw for clamping the colloidal particles. In this embodiment, clamping jaw elevating gear is the cylinder, and clamping jaw elevating gear's expansion end sets up downwards and is connected with pneumatic clamping jaw.
Common mechanisms such as a bracket, a guide rail, a sliding block, a linear bearing, a flange type linear bearing, a rotating shaft, an air cylinder, a stepping motor, a synchronous pulley, a synchronous belt, a ball screw nut pair and the like in the mechanisms are common parts in mechanical design, are all used in the prior art for realizing transmission, support or driving in machinery, and need to be purchased or manufactured according to the requirements of actual conditions; electromagnetic valves are arranged in pipelines of the air cylinder, the oil cylinder and the like, and the electromagnetic valves are connected with a control system so as to control the on-off of the electromagnetic valves and an air source; in the utility model, each mechanism is connected with the moving parts in the device, such as a stepping motor, a discharging XY module, a glue feeding XY module and a part for controlling the movement, such as a solenoid valve and a photoelectric sensor, and is connected with a control system, thereby controlling the continuous and coordinated operation of the whole machine through the control system; the control system is a PLC control system.
The utility model discloses a working process and principle as follows:
when the discharging unit works, a bin is firstly placed in a bin ejection mechanism of the discharging unit, the bin ejection mechanism moves the bin to a lifting platform of a bin lifting mechanism, the bin is clamped by a clamping mechanism arranged on the lifting platform, the bin is moved to a specified position by a lifting platform linear driving mechanism, a push needle is aligned to the side edge of a material sheet at the moment, the push needle is driven by a material sheet linear driving mechanism to push the material sheet to enter a sliding groove of a material sheet guide rail in a material sheet drawing mechanism, a pin inserting device of the material sheet drawing mechanism moves to the material sheet under the driving of a pin inserting device driving mechanism, a blocking pin is attached to the edge of the material sheet at the moment, a pin is inserted into a corresponding through hole on the material sheet and drives the material sheet to move to the specified position along the material sheet guide rail under the driving of the pin inserting device driving mechanism, then the pin inserting device is separated from the material sheet, and then, a vacuum sucker of the discharging manipulator is attached to the material sheet under the action of the Z-axis cylinder, then the material sheet is sucked by pumping, the material sheet is conveyed to the upper part of the mold core under the driving of the discharging XY module, the vacuum sucker is used for feeding air to separate the material sheet from the vacuum sucker, the material sheet is placed on the mold core, the automatic discharging function of the discharging unit is realized, and meanwhile, the heating mechanism is used for preheating the mold core and the material sheet; throw gluey unit during operation, the micelle is carried to directly shaking via the vibration dish, carry to the blowing groove by directly shaking again, then throw gluey XY module and drive the motion of throwing gluey manipulator to blowing groove department, and snatch the micelle in the blowing groove through throwing gluey manipulator, and drive to material frame top by throwing gluey XY module again, place in proper order in the hole of placing in the material frame, the micelle in the material frame is placed and is accomplished, sharp drive arrangement's expansion end breaks away from with material frame edge, realize the pine of material frame and take off, snatch the pole through artifical the snatching, then cooperate the tablet, the mold core carries out process on next step. The automatic blowing equipment of this kind of mould has realized row material and has gone on when throwing the glue to heating mechanism still preheats mold core and tablet simultaneously, has shortened the follow-up time to mold core and tablet heating, through the very big improvement production efficiency of the mode of production of above-mentioned mechanization, has reduced artifical process of participating in, has reduced the harm of pollutant to health in the production process.
In the specification of the present invention, a large number of specific details are explained. It is understood, however, that embodiments of the invention may be practiced without these specific details. In some instances, well-known methods, structures and techniques have not been shown in detail in order not to obscure an understanding of this description.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not substantially depart from the scope of the embodiments of the present invention, and are intended to be covered by the claims and the specification.

Claims (10)

1. The utility model provides an automatic blowing equipment of mould, includes the frame, and the frame is provided with the mount table, its characterized in that: the mounting table is provided with a discharging unit and a glue feeding unit, the discharging unit is used for discharging the material sheets to the mold cores, and the glue feeding unit is used for discharging the colloidal particles to the material frame;
the discharging unit comprises a bin ejection mechanism, a bin lifting mechanism, a material sheet ejection mechanism, a material sheet pulling mechanism, a material sheet placing mechanism, a heating mechanism and a mold core, wherein the bin ejection mechanism is used for pushing a bin into the bin lifting mechanism, the bin lifting mechanism is used for conveying the bin to a specified position, the material sheet ejection mechanism is used for ejecting material sheets in the bin to the material sheet pulling mechanism, the material sheet pulling mechanism is used for pulling the material sheets into the specified position, the material sheet placing mechanism is used for moving the material sheets to the mold core, and the heating mechanism is used for heating the mold core and the material sheets;
the glue feeding unit comprises a glue feeding mechanism, a grabbing mechanism, a positioning mechanism and a material frame, wherein the positioning mechanism is used for positioning the material frame, the glue feeding mechanism is used for conveying colloidal particles to a specified position, and the grabbing mechanism is used for grabbing the colloidal particles moved out by the glue feeding mechanism and moving the colloidal particles into the material frame.
2. The automated emptying device of the mold according to claim 1, wherein: the bin ejection mechanism comprises a bottom plate, a bin driving mechanism and guide plates, wherein the bottom plate is arranged above the mounting table, the number of the guide plates is two, the guide plates are arranged in parallel and movably arranged on two sides of the bottom plate, the bin driving mechanism is arranged on the bottom plate, and the bin driving mechanism is provided with a telescopic movable end used for pushing the bin to move along the bottom plate.
3. The automated emptying device of the mold according to claim 1, wherein: the feed bin elevating system includes riser, elevating platform, clamping mechanism, elevating platform linear driving mechanism, the riser install in the mount table upper end, the riser is installed elevating platform linear driving mechanism, elevating platform linear driving mechanism's expansion end is installed the elevating platform, the elevating platform is used for placing the feed bin, the elevating platform still installs and is used for pressing from both sides tight feed bin clamping mechanism.
4. The automated emptying device of the mold according to claim 3, wherein: the material sheet ejection mechanism comprises a material sheet linear driving mechanism and a push pin, the material sheet linear driving mechanism is installed on the installation platform, the push pin is installed at the movable end of the material sheet linear driving mechanism, the push pin is arranged in the range of the motion path of the lifting platform, and the push pin is used for pushing the material sheet out of the material bin.
5. The automated emptying device of the mold according to claim 3, wherein: tablet is drawn and is got mechanism and include rail brackets, tablet guide rail, draw and get the mechanism, rail brackets install in the mount table, rail brackets installs the upper end the tablet guide rail, the tablet guide rail has two and mutual parallel arrangement, the tablet guide rail correspond to tablet ejection mechanism set up in the opposite side of elevating platform, draw and get the mechanism set up in rail brackets, draw and get the mechanism and have the edge the movable part of tablet guide rail direction motion, draw and get the mechanism and be used for drawing the tablet entering the tablet guide rail.
6. The automated emptying device of the mold according to claim 1, wherein: the material sheet placing mechanism comprises a material discharging XY module, a material discharging manipulator and a placing platform, the placing platform is installed at the upper end of the installing platform, the placing platform is provided with the mold, the material discharging XY module is installed on the installing platform, the movable end of the material discharging XY module is connected with the material discharging manipulator, and the material discharging manipulator is used for moving a material sheet to the mold.
7. The automated emptying device of the mold according to claim 6, wherein: the heating mechanism is arranged below the placing table, a heat insulation block is arranged between the heating mechanism and the placing table, and the die is arranged at the upper end of the heating mechanism.
8. The automated emptying device of the mold according to claim 1, wherein: send gluey mechanism to include the vibration dish, directly shake, reference column, the vibration dish, directly shake install in the frame, the discharge gate of vibration dish is just right the feed inlet that directly shakes, the discharge gate that directly shakes is just right the blowing groove that the reference column was seted up, the blowing groove is used for receiving the micelle of carrying out from directly shaking, the reference column install in the mount table.
9. The automated emptying device of the mold according to claim 1, wherein: the grabbing mechanism comprises a glue feeding XY module and a glue feeding manipulator, the glue feeding XY module is mounted on the mounting table, the glue feeding XY module is mounted on the glue feeding manipulator, the glue feeding XY module is used for driving the glue feeding manipulator to move in a plane, and the glue feeding manipulator is used for grabbing colloidal particles and moving to the material frame.
10. The automated emptying device of the mold according to claim 1, wherein: the positioning mechanism comprises a positioning block and a linear driving device, the positioning block and the linear driving device are installed on the installation table, the periphery of the material frame is square, the positioning block is placed at the lower end of the edge of the material frame, the positioning blocks at the lower ends of two adjacent edges of the four edges of the material frame are provided with vertical blocking edges, the blocking edges extend out of the upper portion of the material frame, the linear driving device is arranged below the other two adjacent edges, and the movable end of the linear driving device presses the material frame on the blocking edges.
CN201920765056.4U 2019-05-24 2019-05-24 Automatic discharging equipment for die Active CN209987270U (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110039700A (en) * 2019-05-24 2019-07-23 扬州柯尼克机械科技有限公司 A kind of automation emptying equipment of mold

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110039700A (en) * 2019-05-24 2019-07-23 扬州柯尼克机械科技有限公司 A kind of automation emptying equipment of mold

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