CN209919018U - Automatic change workstation and system that tooth punching worn strip - Google Patents
Automatic change workstation and system that tooth punching worn strip Download PDFInfo
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- CN209919018U CN209919018U CN201920349844.5U CN201920349844U CN209919018U CN 209919018 U CN209919018 U CN 209919018U CN 201920349844 U CN201920349844 U CN 201920349844U CN 209919018 U CN209919018 U CN 209919018U
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Abstract
The utility model discloses an automatic tooth punching and strip threading workbench and a system thereof, which comprises a feeding system, a tooth punching system, a strip threading system and a rolling system which are connected in sequence, the strip penetrating system comprises a strip penetrating machine and a workbench, wherein an upper tooth-punching section bar feeding station, a strip penetrating combination station, a rolling propulsion station and a transverse moving device for transversely moving the upper tooth-punching section bar from the upper tooth-punching section bar feeding station to the strip penetrating combination station and then to the rolling propulsion station are arranged on the table top of the workbench, a lower open-tooth profile feeding station and a transfer device for moving the lower open-tooth profile from the lower open-tooth profile feeding station to a strip penetrating combination station are arranged above the table board, the strip penetrating combination station is connected with the strip penetrating machine in a matched manner through a guide finger independent in-out mechanism, and the rolling propulsion station is connected with the rolling system and comprises a control system and a driving system which are used for synchronously controlling the transverse moving device and the transfer device; automatic tooth punching, strip penetrating and rolling are achieved, and efficiency is improved.
Description
Technical Field
The utility model relates to a metal door and window frame field especially relates to an automatic change workstation and system that tooth punching worn the strip.
Background
A heat insulation bridge-cut-off aluminum alloy door and window is a novel door and window behind aluminum alloy doors and windows and plastic steel doors and windows. The principle of the heat insulation bridge-cut-off aluminum alloy door and window is that a heat insulation strip (also called adhesive tape) is utilized to separate and tightly connect two layers of indoor and outdoor aluminum alloys into a whole to form a novel heat insulation type aluminum profile, the profile is used for manufacturing the door and window, the heat insulation performance of the profile and the plastic (steel) window are in the same grade, namely national standard grade, the fatal problems that the aluminum alloy is fast in conduction and heat dissipation and does not meet the energy-saving requirement are thoroughly solved, and meanwhile, the old and difficult problem that an aluminum alloy sliding window is not tight in sealing is thoroughly solved by adopting some novel structural matching forms. The two sides of the product are made of aluminum materials, the middle of the product is made of plastic or high-molecular heat insulation materials, the innovative structural design gives consideration to the advantages of the heat insulation materials and the aluminum alloy materials, various requirements of decoration effect, door and window strength and ageing resistance are met, and the water tightness and air tightness of the door and window are obviously improved. The window integrates the advantages of aluminum and plastic windows, removes the respective disadvantages of the aluminum and plastic windows, and is an ideal choice for users. Although the current price of the window is slightly higher than that of the common aluminum and plastic sliding window in the current market, the comprehensive use effect of the window is greatly better than that of the common aluminum and plastic composite window, even the window has better effect than a double-layer aluminum sliding window, and has very high cost performance, and the heating cost and the air-conditioning electricity cost can be saved by using the window.
In the prior art, a process of manually penetrating a strip is adopted for penetrating a heat-insulating broken bridge in an aluminum alloy door and window profile. The plastic strip of the heat insulation broken bridge is divided into a fixed-length adhesive strip and a wire rod, the fixed-length adhesive strip is very troublesome to length change, storage, transportation, stacking and management of the section, and the plastic strip can only be used for manually penetrating the strip. The use of the wire rod solves the problems of storage, transportation and stacking management, but for the manual wire rod threading process, the fixed length and the cutting of the wire rod need to be finished manually, the section is not complete, redundant wire rods are wasted, the wire rod placing and threading are not synchronous, and the like, thereby seriously hindering the normal operation of the wire rod threading process; at present, equipment related to strip penetrating of heat-insulation bridge-cut-off aluminum alloy door and window profiles comprises a tooth punching machine, a roller press, a strip penetrating machine and the like, but cannot meet the use requirement of complex sections of aluminum profiles in China, equipment needs to be converted again for processing, the strip penetrating machine cannot realize comprehensive continuous automation, the tooth punching and strip penetrating operations are all on the same plane, the problem of collision is easily caused, and the efficiency is not high.
SUMMERY OF THE UTILITY MODEL
In view of the above-mentioned not enough that exists at present, the utility model provides an automatic change workstation and system that tooth was worn strip can wear the strip after the section bar of upper and lower tooth is made up automatically to automatic synchronization realizes multichannel process, improves production efficiency greatly, reduction in production cost.
In order to achieve the above object, the embodiments of the present invention adopt the following technical solutions:
an automatic tooth punching and bar penetrating system comprises a feeding system, a tooth punching system, a bar penetrating system and a rolling system which are sequentially connected, wherein the bar penetrating system comprises a bar penetrating machine and a workbench matched with the bar penetrating machine, the workbench comprises a pedestal and a table top, an upper tooth punching section bar feeding station, a bar penetrating combination station, a rolling propulsion station and a transverse moving device for transversely moving an upper tooth punching section bar from the upper tooth punching section bar feeding station to the bar penetrating combination station and then to the rolling propulsion station are arranged on the table top, a lower tooth punching section bar feeding station and a transfer device for moving a lower tooth punching section bar from the lower tooth punching section bar feeding station to the bar penetrating combination station are arranged above the table top of the workbench, the bar penetrating combination station is independently connected with the bar penetrating machine through a guide finger in-out mechanism, the rolling propulsion station is connected with the rolling system, the workbench comprises a control system and a driving system for synchronously controlling the transverse moving device and the transfer device, the automatic tooth punching and strip penetrating system comprises a master control system for synchronously controlling the feeding system, the tooth punching system, the strip penetrating system and the rolling system, and each station is provided with a sensing device connected with the control system.
According to an aspect of the utility model, the direction indicates independent business turn over mechanism and indicates subassembly and lower direction to indicate the subassembly including the relative last direction that sets up, still includes the drive assembly that the direction indicated subassembly and the direction indicated subassembly business turn over motion down in the drive.
According to the utility model discloses an aspect, open tooth section bar feeding station and last tooth section bar feeding station and be located wear a homonymy or the incoherence of combination station.
According to an aspect of the utility model, still be equipped with trouble ejection of compact station on the mesa of workstation.
According to the utility model discloses an aspect, go up open tooth section bar feeding station and wear and still be equipped with between the strip combination station and wait to wear a station.
According to the utility model discloses an aspect, it pushes away the flat station still to be equipped with between a combination station and the roll extrusion propulsion station to wear. The flattening station is a station for flattening the relative position of the heat insulation strip and the section bar.
According to the utility model discloses an aspect, be equipped with the portal frame on the workstation, transfer device sets up on the portal frame, transfer device is including controlling the manipulator, circumference transmission structure and the driving motor of grabbing to take off the tooth section bar about can moving from top to bottom, but manipulator and portal frame sliding connection just are connected with driving motor through circumference transmission structure.
According to an aspect of the utility model, portal frame and transfer device establish to a plurality ofly, and each circumference drive structure is connected in order to keep in step through same transmission shaft.
According to the utility model discloses an aspect, it is equipped with elevating gear and lift fixing device to wear a combination station, elevating gear and lift fixing device are connected with control system. The lifting device is used for lifting and transversely moving the upper toothed section bar, and the lifting fixing device is a lifting fixing manipulator.
According to one aspect of the present invention, the tooth punching system includes an upper tooth punching machine and a lower tooth punching machine, the upper tooth punching machine is connected to the upper tooth punching section feeding station, and the lower tooth punching machine is connected to the lower tooth punching section feeding station; the feeding system comprises a feeding frame, an upper tooth punching feeding station, a lower tooth punching feeding station and a strip penetrating feeding station are arranged on the feeding frame, the upper tooth punching machine, the lower tooth punching machine and the strip penetrating machine are respectively connected with the upper tooth punching feeding station, the lower tooth punching feeding station and the strip penetrating feeding station, and the upper tooth punching machine, the lower tooth punching machine and the strip penetrating machine are arranged into a tooth punching and strip penetrating combination machine which is combined together.
According to an aspect of the present invention, the feeding system comprises a profile feeding frame including a frame and a feeding lifting mechanism disposed in or below the frame. The section bar feeding frame can be moved to the feeding frame through the transverse moving device and can move in different feeding stations. The frame is used for placing the section bars.
An automatic tooth punching and bar penetrating process implemented by the automatic tooth punching and bar penetrating system comprises a feeding process, a tooth punching process, a bar penetrating process and a rolling output process, wherein the bar penetrating process comprises the following implementation steps:
the upper open-tooth profile feeding station and the lower open-tooth profile feeding station respectively receive the upper open-tooth profile and the lower open-tooth profile;
the upper open-tooth section bar is transversely moved to a bar penetrating combination station through a transverse moving device, and the lower open-tooth section bar is transferred to a position right above the upper open-tooth section bar positioned at the bar penetrating combination station through a transfer device to be paired and wait for bar penetrating;
leading paired upper open-tooth section bars and lower open-tooth section bars into a bar penetrating machine through a lifting device and a guide finger independent in-out mechanism to perform bar penetrating operation;
and transversely moving the upper open-tooth section bar and the lower open-tooth section bar which are penetrated with the strips to a rolling propulsion station.
According to an aspect of the present invention, the steps are synchronously executed by the general control system.
The utility model discloses the advantage of implementing: the utility model discloses an automatic tooth punching and threading system, including consecutive feeding system, tooth punching system, thread system and rolling press system, thread the system including threading the strip machine and with threading strip matched with workstation, the workstation includes pedestal and mesa, be equipped with the profile feeding station of punching teeth on the mesa, wear a combination station, roll extrusion propulsion station and be used for upper tooth punching section bar from the profile feeding station of punching teeth on the upper tooth punching section bar sideslip to the sideslip device of roll extrusion propulsion station again, the mesa top of workstation is equipped with profile feeding station of punching teeth down and is used for moving profile feeding station of punching teeth down to the transfer device of threading strips combination station from profile feeding station of punching teeth down, it indicates independent business turn over mechanism and the cooperation of threading strip machine to wear a combination station through the direction to wear a combination station, roll extrusion propulsion station is connected with rolling press system, the workstation includes control system and the actuating system that are used for synchronous control device and transfer device, each station is provided with an induction device connected with a control system, and the automatic tooth punching and strip penetrating system comprises a master control system for synchronously controlling a feeding system, a tooth punching system, a strip penetrating system and a rolling system; directly distinguishing and realizing feeding of the upper open-teeth section bar and the lower open-teeth section bar, then controlling a driving system through a control system to drive a transverse moving device to step the upper open-teeth section bar onto a combined bar penetrating station, simultaneously synchronously controlling a driving system through the control system to drive a transfer device to move the lower open-teeth section bar onto the combined bar penetrating station, correspondingly fixing the upper open-teeth section bar and the lower open-teeth section bar for pairing, and then controlling a bar penetrating machine through a total control system to position the bar penetrating; the automatic alignment of the upper and lower tooth punching can be realized rapidly, the tooth punching and strip threading speed is greatly improved, and the working efficiency is correspondingly improved. Further, through portal frame installation transfer device, transfer device adopts synchronous circumference transmission structure to come and go the linear transmission simultaneously for transfer device speed displacement becomes controllable, and the precision promotes, has promoted efficiency by a wide margin, uses mesa upper portion space, has increased the utilization in space, makes the upper and lower gullet section bar not in coplanar motion, has avoided the collision risk, moves in or shifts out according to the rhythm between the station, makes the synchronization more swift, and efficiency is higher.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic view of an automatic tooth punching and rack penetrating system according to one to six embodiments of the present invention;
fig. 2 is a schematic cross-sectional view of a workbench according to one to six embodiments of the present invention;
fig. 3 is a schematic structural view of a threading machine according to the first to fourth embodiments of the present invention;
fig. 4 is a schematic structural view of a tooth punching machine and a threading machine according to a third embodiment of the present invention;
fig. 5 is a schematic structural view of an automatic tooth punching and bar threading combined production line according to a fifth embodiment of the present invention;
fig. 6 is a schematic structural view of a feeding system according to the fifth embodiment of the present invention;
fig. 7 is a schematic structural view of an automatic tooth punching and rack penetrating system according to a fifth embodiment of the present invention;
fig. 8 is a schematic structural view of a combination machine for punching teeth and threading bars according to the fifth embodiment of the present invention;
fig. 9 is a schematic structural view of an independent guide finger in-and-out mechanism according to a sixth embodiment of the present invention;
fig. 10 is a schematic view of a circumferential transmission structure according to an embodiment of the present invention;
fig. 11 is a schematic structural view of a lifting device according to an embodiment of the present invention;
fig. 12 is a schematic structural view of a feeding frame of a feeding system in an embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example one
As shown in fig. 1, 2 and 3, an automatic tooth punching and bar threading system comprises a feeding system 100, a tooth punching system 200, a bar threading system 300 and a rolling system 400 which are connected in sequence, wherein the bar threading system comprises a bar threading machine 301 and a workbench 302 matched with the bar threading machine, an upper tooth punching section bar feeding station 3021, a bar threading combination station 3022, a rolling advancing station 3023 and a traversing device 3024 for traversing an upper tooth punching section bar from the upper tooth punching section bar feeding station to the bar threading combination station and then to the rolling advancing station are arranged on the table top of the workbench, a lower tooth punching section bar feeding station 3025 and a transfer device 3026 for moving the lower tooth punching section bar from the lower tooth punching section bar feeding station to the bar threading combination station are arranged above the table top of the workbench, the bar threading combination station is matched and connected with the bar threading machine, and the rolling advancing station is connected with the rolling system, the automatic tooth punching and bar penetrating system comprises a control system 500 and a driving system, wherein the control system 500 is used for synchronously controlling the transverse moving device and the transfer device, and each station is provided with an induction device connected with the control system.
In practical application, the bar penetrating machine comprises a positioning guide-in mechanism 1, a bar feeding mechanism 2 and a cutting mechanism 3, the positioning guide-in mechanism is connected with the bar penetrating combined station, the positioning guide-in mechanism comprises a section bar positioning device 11 and a heat insulation bar guiding device 12, and stations of the section bar positioning device, the heat insulation bar guiding device, the cutting mechanism and the bar feeding mechanism are sequentially and horizontally arranged.
Example two
As shown in fig. 1, 2 and 3, an automatic tooth punching and bar threading system comprises a feeding system 100, a tooth punching system 200, a bar threading system 300 and a rolling system 400 which are connected in sequence, wherein the bar threading system comprises a bar threading machine 301 and a workbench 302 matched with the bar threading machine, an upper tooth punching section bar feeding station 3021, a bar threading combination station 3022, a rolling advancing station 3023 and a traversing device 3024 for traversing an upper tooth punching section bar from the upper tooth punching section bar feeding station to the bar threading combination station and then to the rolling advancing station are arranged on the table top of the workbench, a lower tooth punching section bar feeding station 3025 and a transfer device 3026 for moving the lower tooth punching section bar from the lower tooth punching section bar feeding station to the bar threading combination station are arranged above the table top of the workbench, the bar threading combination station is matched and connected with the bar threading machine, and the rolling advancing station is connected with the rolling system, the automatic tooth punching and bar penetrating system comprises a control system 500 and a driving system, wherein the control system 500 is used for synchronously controlling the transverse moving device and the transfer device, and each station is provided with an induction device connected with the control system.
In practical application, the bar penetrating machine comprises a positioning guide-in mechanism 1, a bar feeding mechanism 2 and a cutting mechanism 3, the positioning guide-in mechanism is connected with the bar penetrating combined station, the positioning guide-in mechanism comprises a section bar positioning device 11 and a heat insulation bar guiding device 12, and stations of the section bar positioning device, the heat insulation bar guiding device, the cutting mechanism and the bar feeding mechanism are sequentially and horizontally arranged.
In practical application, the lower toothed section feeding station and the upper toothed section feeding station are located on the same side or different sides of the strip penetrating combination station.
In practical application, a fault discharging station 3027 is further arranged on the table top of the workbench.
In practical application, a to-be-penetrated strip station 3028 is further arranged between the upper toothed profile feeding station and the strip penetrating combined station.
In practical application, a flattening station 3029 is further arranged between the threading combination station and the rolling pushing station.
In practical application, a gantry 3030 is arranged on the workbench, the transfer device is arranged on the gantry, and the transfer device comprises a manipulator 3031 capable of grabbing the lower-opening-tooth profile to move.
In practical application, the strip penetrating combination station is provided with a lifting device and a lifting fixing device, and the lifting device and the lifting fixing device are connected with a control system.
EXAMPLE III
As shown in fig. 1, 2, 3 and 4, an automatic tooth punching and bar penetrating system comprises a feeding system 100, a tooth punching system 200, a bar penetrating system 300 and a rolling system 400 which are connected in sequence, wherein the bar penetrating system comprises a bar penetrating machine 301 and a workbench 302 matched with the bar penetrating machine, an upper tooth punching section bar feeding station 3021, a bar penetrating combination station 3022, a rolling advancing station 3023 and a traversing device 3024 for traversing an upper tooth punching section bar from the upper tooth punching section bar feeding station to the bar penetrating combination station and then to the rolling advancing station are arranged on the table top of the workbench, a lower tooth punching section bar feeding station 3025 and a transferring device 3026 for moving the lower tooth punching section bar from the lower tooth punching section bar feeding station to the bar penetrating combination station are arranged above the table top of the workbench, the penetrating bar combination station is matched and connected with the bar penetrating machine, the rolling advancing station is connected with the rolling system, the automatic tooth punching and bar penetrating system comprises a control system 500 and a driving system, wherein the control system 500 is used for synchronously controlling the transverse moving device and the transfer device, and each station is provided with an induction device connected with the control system. The tooth punching system comprises an upper tooth punching machine 201 and a lower tooth punching machine 202, the upper tooth punching machine is connected with the upper tooth punching section feeding station, and the lower tooth punching machine is connected with the lower tooth punching section feeding station; the upper tooth punching machine, the lower tooth punching machine and the strip penetrating machine are arranged on the same station.
In practical application, the bar penetrating machine comprises a positioning guide-in mechanism 1, a bar feeding mechanism 2 and a cutting mechanism 3, the positioning guide-in mechanism is connected with the bar penetrating combined station, the positioning guide-in mechanism comprises a section bar positioning device 11 and a heat insulation bar guiding device 12, and stations of the section bar positioning device, the heat insulation bar guiding device, the cutting mechanism and the bar feeding mechanism are sequentially and horizontally arranged.
In practical application, the lower toothed section feeding station and the upper toothed section feeding station are located on the same side or different sides of the strip penetrating combination station.
In practical application, a fault discharging station 3027 is further arranged on the table top of the workbench.
In practical application, a to-be-penetrated strip station 3028 is further arranged between the upper toothed profile feeding station and the strip penetrating combined station.
In practical application, a flattening station 3029 is further arranged between the threading combination station and the rolling pushing station.
In practical application, a gantry 3030 is arranged on the workbench, the transfer device is arranged on the gantry, and the transfer device comprises a manipulator 3031 capable of grabbing the lower-opening-tooth profile to move.
In practical application, the strip penetrating combination station is provided with a lifting device and a lifting fixing device, and the lifting device and the lifting fixing device are connected with a control system.
Example four
An automatic tooth punching and bar penetrating process implemented by the automatic tooth punching and bar penetrating system comprises a feeding process, a tooth punching process, a bar penetrating process and a rolling output process, wherein the bar penetrating process comprises the following implementation steps:
the upper open-tooth profile feeding station and the lower open-tooth profile feeding station respectively receive the upper open-tooth profile and the lower open-tooth profile;
the upper open-tooth section bar is transversely moved to a bar penetrating combination station through a transverse moving device, and the lower open-tooth section bar is transferred to a position right above the upper open-tooth section bar positioned at the bar penetrating combination station through a transfer device to be paired and wait for bar penetrating;
leading the paired upper open-tooth section and lower open-tooth section into a strip threading machine through a lifting device and a positioning leading-in mechanism to carry out strip threading operation;
and transversely moving the upper open-tooth section bar and the lower open-tooth section bar which are penetrated with the strips to a rolling propulsion station.
Wherein the steps are controlled by the control system to be executed synchronously.
EXAMPLE five
As shown in fig. 5 to 8, an automatic tooth punching and bar threading combined production line comprises a feeding system 1, an automatic tooth punching and bar threading system 2, a rolling system 3 and a discharging system 4 which are synchronously controlled by a control system and sequentially connected in sequence, wherein the automatic tooth punching and bar threading system comprises a tooth punching and bar threading combination machine 21 and a workbench 22, the tooth punching and bar threading combination machine comprises a bar threading machine 211 arranged in the middle, an upper tooth punching machine 212 and a lower tooth punching machine 213 arranged at two sides of the bar threading machine, the workbench comprises a rack 5 and a portal frame 6, a bar threading fixing platform 51, a lower profile conveying platform 52, a lower profile transverse moving transmission device 53 and a rolling transmission device 54 are arranged on the rack 6, an upper profile conveying platform 61 and an upper profile device 62 are arranged on the portal frame 6, the lower profile conveying platform 52 is butted with the upper tooth punching machine 212, the upper profile conveying platform 61 is butted with the lower tooth punching machine 213, the threading fixing table 51 is butted with the threading machine 211.
In practical application, the feeding system 1 comprises: the device comprises a wire rod feeding frame 11 matched with a threading machine, a lower section bar conveying frame 12 matched with an upper tooth punching machine, and an upper section bar conveying frame 13 matched with the lower tooth punching machine, wherein a transverse moving belt 14 and a carrier roller 15 are arranged on the lower section bar conveying frame and the upper section bar conveying frame.
In practical application, the penetrating strip fixing table is provided with a lifting device and a lifting fixing device.
In practical applications, the lower profile-traverse conveying device 53 includes a plurality of lower profile-traverse conveying belts 531 and a lower profile-traverse conveying motor 532 for driving the lower profile-traverse conveying belts.
In practical application, the upper tooth punching machine 212 comprises a frame, a carrier roller, an upper tooth punching knife 2121 and an upper tooth punching machine head 2122 are arranged in the middle of the frame, a blade of the upper tooth punching knife is downwards fixed on the upper tooth punching machine head, the upper tooth punching machine head is movably connected with the frame, and a lifting motor 200 for driving the upper tooth punching machine head to lift is further arranged on the frame.
In practical application, the lower gulleting machine 213 comprises a rack, a carrier roller, a lower gulleting cutter 2131 and a lower gulleting head 2132 are arranged in the middle of the rack, a blade of the lower gulleting cutter is upwards fixed on the lower gulleting head, the lower gulleting head is movably connected with the rack, and a lifting motor 200 for driving the lower gulleting head to lift is further arranged on the rack.
In practical application, the upper profile transverse moving device 62 comprises a plurality of transverse moving manipulators and manipulator transverse moving servo motors, and the transverse moving manipulators are movably connected to the upper beam of the portal frame.
In practical application, the threading machine 211 comprises a saw blade 2111, a feeding wheel 2112, an automatic guide finger in-and-out mechanism 2113, a lower manipulator 2114 and a plurality of driving components for driving the saw blade, the feeding wheel, the automatic guide finger in-and-out mechanism and the lower manipulator.
In practical applications, the control system comprises a display screen 7.
EXAMPLE six
As shown in fig. 2, 7, 9, 10 and 11, a table for automated rack punching, the workbench comprises a pedestal and a table top, wherein the table top is provided with an upper tooth profile feeding station 3021, a strip penetrating combination station 3022, a rolling propulsion station 3023, and a traversing device 3024 for traversing the upper tooth profile from the upper tooth profile feeding station to the strip penetrating combination station and then to the rolling propulsion station, a lower open-tooth profile feeding station 3025 and a transfer device 3026 for moving the lower open-tooth profile from the lower open-tooth profile feeding station to the strip threading combination station are arranged above the table top of the workbench, the threading combined station is connected with the threading machine through a guide finger independent in-out mechanism 304 in a matching way, the rolling pushing station is connected with the rolling system, and the rolling pushing station further comprises a control system 500 and a driving system for synchronously controlling the transverse moving device and the transferring device.
In practical applications, the guide finger independent in-out mechanism includes an upper guide finger assembly 3041 and a lower guide finger assembly 3042, which are disposed opposite to each other, and a driving assembly 3043 for driving the upper guide finger assembly and the lower guide finger assembly to move in and out.
In practical application, the lower toothed section feeding station and the upper toothed section feeding station are located on the same side or different sides of the strip penetrating combination station.
In practical application, a fault discharging station 3027 is further arranged on the table top of the workbench.
In practical application, a to-be-penetrated strip station 3028 is further arranged between the upper toothed profile feeding station and the strip penetrating combined station.
In practical application, a flattening station 3029 is further arranged between the threading combination station and the rolling pushing station.
In practical application, the strip penetrating combination station is provided with a lifting device 3122 and a lifting fixing device, and the lifting device and the lifting fixing device are connected with a control system.
In practical application, a portal frame 3030 is arranged on the workbench, the transfer device is arranged on the portal frame and comprises a manipulator 3031 capable of moving up and down to grab and take down the toothed section, a circumferential transmission structure 3032 and a driving motor, and the manipulator is slidably connected with the portal frame and is connected with the driving motor through the circumferential transmission structure.
In practical application, the circumference transmission structure comprises a synchronous belt pulley 3132, a synchronous belt 3232 and a synchronous belt pressing plate 3332, the manipulator is fixed on the synchronous belt pressing plate, the synchronous belt pulley is connected with a driving motor through a rotating shaft 3432, the circumferences of gears with equal intervals in the synchronous belt are wound on the synchronous belt pulley of the gear with equal intervals outside, and the gears are driven by the outer circumference of the synchronous belt pulley, so that the synchronous belt can drive the synchronous belt pressing plate to move at a constant speed, the speed and the displacement are controllable, and the precision is high.
In practical application, the portal frame and the transfer device are provided in a plurality, and all the circumferential transmission structures are connected through the same transmission shaft to keep synchronization.
EXAMPLE seven
An automatic tooth punching and bar threading process implemented by adopting the workbench for automatic tooth punching and bar threading according to the sixth embodiment comprises a feeding process, a tooth punching process, a bar threading process and a rolling output process, wherein the bar threading process comprises the following implementation steps:
the upper open-tooth profile feeding station and the lower open-tooth profile feeding station respectively receive the upper open-tooth profile and the lower open-tooth profile;
the upper open-tooth section bar is transversely moved to a bar penetrating combination station through a transverse moving device, and the lower open-tooth section bar is transferred to a position right above the upper open-tooth section bar positioned at the bar penetrating combination station through a transfer device to be paired and wait for bar penetrating;
leading paired upper open-tooth section bars and lower open-tooth section bars into a bar penetrating machine through a lifting device and a guide finger independent in-out mechanism to perform bar penetrating operation;
and transversely moving the upper open-tooth section bar and the lower open-tooth section bar which are penetrated with the strips to a rolling propulsion station.
Wherein the steps are controlled by the control system to be executed synchronously.
Example eight
As shown in fig. 5 to 8 and 12, an automatic tooth punching and bar threading combined production line comprises a feeding system 1, an automatic tooth punching and bar threading system 2, a rolling system 3 and a discharging system 4 which are synchronously controlled by a control system and sequentially connected in sequence, wherein the automatic tooth punching and bar threading system comprises a tooth punching and bar threading combination machine 21 and a workbench 22, the tooth punching and bar threading combination machine comprises a bar threading machine 211 arranged in the middle, an upper tooth punching machine 212 and a lower tooth punching machine 213 arranged on two sides of the bar threading machine, the workbench comprises a rack 5 and a portal frame 6, a bar threading fixing platform 51, a lower profile conveying platform 52, a lower profile transverse moving transmission device 53 and a rolling transmission device 54 are arranged on the rack 6, an upper profile conveying platform 61 and an upper profile transverse moving device 62 are arranged on the portal frame 6, the lower profile conveying platform 52 is butted with the upper tooth punching machine 212, the upper profile conveying platform 61 is butted with the lower tooth punching machine 213, the threading fixing table 51 is butted with the threading machine 211.
In practical application, the feeding system 1 comprises: the device comprises a wire rod feeding frame 11 matched with a threading machine, a lower section bar conveying frame 12 matched with an upper tooth punching machine, and an upper section bar conveying frame 13 matched with the lower tooth punching machine, wherein a transverse moving belt 14 and a carrier roller 15 are arranged on the lower section bar conveying frame and the upper section bar conveying frame.
In practice, the feeding system 1 comprises a profile feeding frame 16, which comprises a frame 161 and a feeding lifting mechanism 162 arranged inside the frame.
In practical application, material loading elevating system includes motor 1621, driving medium 1622, lifter 1623 and lifter 1624, the lifter is fixed on the lifter, the lifter passes through the driving medium and is connected with the motor, be equipped with spacing guide rail 1625 on the frame, lifter and spacing guide rail sliding connection.
Through set up material loading elevating system in section bar material loading frame, from up lifting section bar down automatically, can be so that when the material loading, the workman need not to bow to lift, and the quick material loading of being convenient for has reduced workman intensity of labour, and is further, when need not the workman, can rise automatically by the translation device with the section bar translation just, increased degree of automation.
In practical application, the penetrating strip fixing table is provided with a lifting device and a lifting fixing device.
In practical applications, the lower profile-traverse conveying device 53 includes a plurality of lower profile-traverse conveying belts 531 and a lower profile-traverse conveying motor 532 for driving the lower profile-traverse conveying belts.
In practical application, the upper tooth punching machine 212 comprises a frame, a carrier roller, an upper tooth punching knife 2121 and an upper tooth punching machine head 2122 are arranged in the middle of the frame, a blade of the upper tooth punching knife is downwards fixed on the upper tooth punching machine head, the upper tooth punching machine head is movably connected with the frame, and a lifting motor 200 for driving the upper tooth punching machine head to lift is further arranged on the frame.
In practical application, the lower gulleting machine 213 comprises a rack, a carrier roller, a lower gulleting cutter 2131 and a lower gulleting head 2132 are arranged in the middle of the rack, a blade of the lower gulleting cutter is upwards fixed on the lower gulleting head, the lower gulleting head is movably connected with the rack, and a lifting motor 200 for driving the lower gulleting head to lift is further arranged on the rack.
In practical application, the upper profile transverse moving device 62 comprises a plurality of transverse moving manipulators and manipulator transverse moving servo motors, and the transverse moving manipulators are movably connected to the upper beam of the portal frame.
In practical application, the threading machine 211 comprises a saw blade 2111, a feeding wheel 2112, an automatic guide finger in-and-out mechanism 2113, a lower manipulator 2114 and a plurality of driving components for driving the saw blade, the feeding wheel, the automatic guide finger in-and-out mechanism and the lower manipulator.
In practical applications, the control system comprises a display screen 7.
The utility model discloses the advantage of implementing: the utility model discloses an automatic tooth punching and threading system, including consecutive feeding system, tooth punching system, thread system and rolling press system, thread the system including threading the strip machine and with threading strip matched with workstation, the workstation includes pedestal and mesa, be equipped with the profile feeding station of punching teeth on the mesa, wear a combination station, roll extrusion propulsion station and be used for upper tooth punching section bar from the profile feeding station of punching teeth on the upper tooth punching section bar sideslip to the sideslip device of roll extrusion propulsion station again, the mesa top of workstation is equipped with profile feeding station of punching teeth down and is used for moving profile feeding station of punching teeth down to the transfer device of threading strips combination station from profile feeding station of punching teeth down, it indicates independent business turn over mechanism and the cooperation of threading strip machine to wear a combination station through the direction to wear a combination station, roll extrusion propulsion station is connected with rolling press system, the workstation includes control system and the actuating system that are used for synchronous control device and transfer device, each station is provided with an induction device connected with a control system, and the automatic tooth punching and strip penetrating system comprises a master control system for synchronously controlling a feeding system, a tooth punching system, a strip penetrating system and a rolling system; directly distinguishing and realizing feeding of the upper open-teeth section bar and the lower open-teeth section bar, then controlling a driving system through a control system to drive a transverse moving device to step the upper open-teeth section bar onto a combined bar penetrating station, simultaneously synchronously controlling a driving system through the control system to drive a transfer device to move the lower open-teeth section bar onto the combined bar penetrating station, correspondingly fixing the upper open-teeth section bar and the lower open-teeth section bar for pairing, and then controlling a bar penetrating machine through a total control system to position the bar penetrating; the automatic alignment of the upper and lower tooth punching can be realized rapidly, the tooth punching and strip threading speed is greatly improved, and the working efficiency is correspondingly improved. Further, through portal frame installation transfer device, transfer device adopts synchronous circumference transmission structure to come and go the linear transmission simultaneously for transfer device speed displacement becomes controllable, and the precision promotes, has promoted efficiency by a wide margin, uses mesa upper portion space, has increased the utilization in space, makes the upper and lower gullet section bar not in coplanar motion, has avoided the collision risk, moves in or shifts out according to the rhythm between the station, makes the synchronization more swift, and efficiency is higher.
The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are all covered by the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (12)
1. A workbench for automatic tooth punching and bar threading is characterized by comprising a pedestal and a table top, the table top is provided with an upper tooth profile feeding station, a strip penetrating combination station, a rolling propulsion station and a transverse moving device for transversely moving the upper tooth profile from the upper tooth profile feeding station to the strip penetrating combination station and then to the rolling propulsion station, a lower tooth profile feeding station and a transfer device for moving the lower tooth profile from the lower tooth profile feeding station to a strip penetrating combination station are arranged above the table board of the workbench, the threading combined station is matched and connected with the threading machine through a guide finger independent in-out mechanism, the rolling propulsion station is connected with a rolling system, the workbench comprises a control system and a driving system for synchronously controlling the transverse moving device and the transferring device, and each station is provided with a sensing device connected with the control system.
2. The workbench for automated tooth punching and stripping according to claim 1, wherein the guide finger independent in-out mechanism comprises an upper guide finger assembly and a lower guide finger assembly which are oppositely arranged, and further comprises a driving assembly for driving the upper guide finger assembly and the lower guide finger assembly to move in and out.
3. The workbench for automated toothed bar threading according to claim 1, wherein the lower toothed profile feeding station and the upper toothed profile feeding station are located at the same side or different sides of the bar threading assembly station.
4. The workbench for automatic tooth punching and bar threading according to claim 1, wherein a fault discharging station is further arranged on the table top of the workbench.
5. The workbench for automatic tooth punching and strip threading according to claim 1, wherein a strip threading station is further arranged between the upper tooth punching section bar feeding station and the strip threading combined station.
6. The workbench for automatic tooth punching and bar threading according to claim 1, wherein a flattening station is further arranged between the bar threading combination station and the rolling and pushing station.
7. The workbench for automatic tooth punching and strip threading according to claim 1, wherein the strip threading combination station is provided with a lifting device and a lifting fixing device, and the lifting device and the lifting fixing device are connected with a control system.
8. The workbench for the automatic tooth punching and threading according to one of the claims 1 to 7, wherein a portal frame is arranged on the workbench, the transfer device is arranged on the portal frame, the transfer device comprises a manipulator which can move up and down to grab and take off the tooth punching section, a circumferential transmission structure and a driving motor, and the manipulator is slidably connected with the portal frame and is connected with the driving motor through the circumferential transmission structure.
9. The worktable for automated rack punching according to claim 8, wherein the gantry and the transfer device are provided in plurality, and the circumferential transmission structures are connected through the same transmission shaft to maintain synchronization.
10. An automatic tooth punching and bar penetrating system is characterized by comprising a feeding system, a tooth punching system, a bar penetrating system and a rolling system which are sequentially connected, wherein the bar penetrating system comprises a bar penetrating machine and a workbench according to claims 1 to 9, and the automatic tooth punching and bar penetrating system comprises a master control system for synchronously controlling the feeding system, the tooth punching system, the bar penetrating system and the rolling system.
11. The automatic tooth punching and bar threading system according to claim 10, wherein the tooth punching system comprises an upper tooth punching machine and a lower tooth punching machine, the upper tooth punching machine is connected with the upper tooth punching section bar feeding station, the lower tooth punching machine is connected with the lower tooth punching section bar feeding station, the feeding system comprises a feeding frame, an upper tooth punching feeding station, a lower tooth punching feeding station and a bar threading feeding station are arranged on the feeding frame, the upper tooth punching machine, the lower tooth punching machine and the bar threading machine are respectively connected with the upper tooth punching feeding station, the lower tooth punching station and the bar threading feeding station, and the upper tooth punching machine, the lower tooth punching machine and the bar threading machine are arranged as a combined tooth punching and bar threading machine.
12. The automated tooth punching and bar threading system of claim 11, wherein the feeding system comprises a profile feeding frame comprising a frame and a feeding lifting mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920349844.5U CN209919018U (en) | 2019-03-19 | 2019-03-19 | Automatic change workstation and system that tooth punching worn strip |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920349844.5U CN209919018U (en) | 2019-03-19 | 2019-03-19 | Automatic change workstation and system that tooth punching worn strip |
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| CN209919018U true CN209919018U (en) | 2020-01-10 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114310301A (en) * | 2022-01-20 | 2022-04-12 | 英普瑞科技（嘉兴）有限公司 | Automatic strip penetrating machine |
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2019
- 2019-03-19 CN CN201920349844.5U patent/CN209919018U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114310301A (en) * | 2022-01-20 | 2022-04-12 | 英普瑞科技（嘉兴）有限公司 | Automatic strip penetrating machine |
| CN114310301B (en) * | 2022-01-20 | 2024-01-26 | 英普瑞科技（嘉兴）有限公司 | Automatic strip penetrating machine |
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