CN209908738U - Monitoring equipment for air compressor group - Google Patents
Monitoring equipment for air compressor group Download PDFInfo
- Publication number
- CN209908738U CN209908738U CN201920379319.8U CN201920379319U CN209908738U CN 209908738 U CN209908738 U CN 209908738U CN 201920379319 U CN201920379319 U CN 201920379319U CN 209908738 U CN209908738 U CN 209908738U
- Authority
- CN
- China
- Prior art keywords
- air compressor
- control box
- compressor machine
- monitoring apparatus
- processing unit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- Control Of Positive-Displacement Pumps (AREA)
- Compressor (AREA)
- Control Of Positive-Displacement Air Blowers (AREA)
Abstract
The utility model discloses an to air compressor machine crowd supervisory equipment belongs to air compressor machine supervisory equipment technical field, including the control box, the air compressor machine of setting controller on the inside lateral wall of control box and being connected with the controller, the inside of control box is provided with central processing unit, signal input module, signal output module and radio signal transceiver, the air compressor machine is connected with the sensor group that passes through radio signal transceiver signal connection with signal input module, signal output module passes through radio signal transceiver wireless connection remote control's central computer, the upper end surface of control box is provided with control panel, control panel is including liquid crystal touch display screen and operating button. The utility model discloses, through uploading to central computer database platform each air compressor machine running data in the air compressor group, through big data analysis, establish the health evaluation system and the failure diagnosis of oneself to reach effective control air compressor group, improve work efficiency's purpose.
Description
Technical Field
The utility model relates to a supervisory equipment especially relates to an air compressor machine crowd supervisory equipment, belongs to air compressor machine supervisory equipment technical field.
Background
The air compressor is an important machine widely applied to various industries such as mines, metallurgy, electric power, textile, petrifaction, papermaking, plastic cement, tobacco and the like, and has the working principle that a motor is used for compressing gas in a compression cavity to increase the pressure of the gas, and the pressure is transmitted outwards after cooling and buffering.
Generally, an air compression station consists of a plurality of air compressors, and each air compressor is dragged by a motor and is independently controlled. In actual work, the air compression station is designed according to the maximum working load, so that 1-2 units are started when the air consumption is small, a plurality of units are started to run in parallel when the air consumption is large, and the system automatically loads and unloads according to the lower limit and the upper limit of the preset pressure value in the preset pipe network pressure value, so as to meet the air consumption.
The existing air compressor is not monitored by data contrast, the energy consumption and the protection of the air compressor are not optimized, the energy is greatly wasted, the working efficiency is reduced, the service life of the air compressor is shortened, and the maintenance cost is increased.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an to air compressor crowd supervisory equipment, through uploading to central computer database platform each air compressor machine running data in the air compressor machine crowd, through big data analysis, establish the health evaluation system and the failure diagnosis of oneself to reach effective control air compressor machine crowd, improve work efficiency's purpose.
The purpose of the utility model can be achieved by adopting the following technical scheme:
the utility model provides an air compressor machine crowd supervisory equipment, is in including control box, setting controller on the inside lateral wall of control box and with the air compressor machine that the controller is connected, the inside of control box is provided with central processing unit, signal input module, signal output module and wireless signal transceiver, the air compressor machine be connected with signal input module passes through wireless signal transceiver signal connection's sensor group, signal output module passes through wireless signal transceiver wireless connection remote control's central computer.
Preferably, the outside of air compressor machine is provided with the wire and gives vent to anger the pipeline, sensor group including with wire electric connection's electrical parameter sensor, setting are in the temperature sensor A and the setting on the surface of air compressor machine are in temperature sensor B, humidity transducer, baroceptor and the gas sensor in the pipeline outside of giving vent to anger.
Preferably, the upper end surface of control box is provided with control panel, control panel is including liquid crystal touch display screen and operating button, liquid crystal touch display screen with central processing unit passes through the data line and connects, liquid crystal touch display screen with operating button all with wireless signal transceiver passes through the data line and connects.
Preferably, the upper end of control box is fixed and is provided with operating condition lamp and alarm, operating condition lamp with the alarm all with central processing unit passes through the data line connection.
Preferably, a plurality of evenly distributed heat dissipation openings are formed in the side wall of the control box, and dust screens are arranged on the heat dissipation openings.
Preferably, the control box is internally provided with a power supply electrically connected with the control panel, the working state lamp, the alarm, the central processing unit, the signal input module, the signal output module, the controller and the wireless signal transceiver.
Preferably, the controller is connected to more than one air compressor.
Preferably, the processing algorithm of the central processing unit is a model predictive control algorithm.
Preferably, the working state light has three colors of green, yellow and red.
The utility model has the advantages of:
1. the central computer establishes an air compressor operation big data platform and a health evaluation system by receiving data uploaded by each air compressor group. The running speed, vibration frequency, coolant temperature, running time of each component and other data of the air compressor group are continuously transmitted to a central computer, and huge data are constructed into a large database of running conditions of all air compressors and all components. The health evaluation system of the air compressor group is established according to a big data platform of the air compressor, the comprehensive health condition of the air compressor is evaluated according to a Weibull proportion failure model, and important part data of the equipment is analyzed, so that the devices of the air compressor group can be updated in time, the manual detection time is saved, and the working efficiency of the equipment is greatly improved.
2. The processing algorithm of the central processing unit is a model predictive control algorithm, the model predictive control algorithm is convenient for realizing multi-target optimization control, the dynamic response is fast, and the working efficiency is improved.
3. When the air compressor machine operation trouble or make mistakes, sensor group can be with fault signal final transmission to operating condition lamp and alarm on, the operating condition lamp can alternate light colour according to operating condition, and the alarm can send the police dispatch newspaper sound, reminds the staff to handle the trouble promptly, avoids the machine to damage, reduces the loss.
Drawings
Fig. 1 is a schematic perspective view of a control box according to a preferred embodiment of the air compressor machine group monitoring apparatus of the present invention;
fig. 2 is a schematic cross-sectional structural view of a control box of a preferred embodiment of an air compressor cluster monitoring apparatus according to the present invention;
fig. 3 is a schematic structural view of an air compressor and a sensor according to a preferred embodiment of the air compressor group monitoring apparatus of the present invention;
fig. 4 is a schematic side view of a control box of a preferred embodiment of an air compressor cluster monitoring apparatus according to the present invention;
fig. 5 is a schematic top view of a control box of a preferred embodiment of an air compressor cluster monitoring apparatus according to the present invention;
fig. 6 is a flow diagram of a preferred embodiment of an air compressor cluster monitoring apparatus according to the present invention.
In the figure: the system comprises a control box 1, a control panel 2, a liquid crystal touch display screen 3, an operation button 4, a working state lamp 5, an alarm 6, a heat dissipation port 7, a power supply 8, a central processing unit 9, a signal input module 10, a signal output module 11, a controller 12, a wireless signal transceiver 13, an air compressor 14, a temperature sensor A15, an electrical parameter sensor 16, a lead 17, an air outlet pipeline 18, a temperature sensor B19, a humidity sensor 20, an air pressure sensor 21 and an air sensor 22.
Detailed Description
In order to make the technical solutions of the present invention clearer and clearer for those skilled in the art, the present invention will be described in further detail with reference to the following embodiments and the accompanying drawings, but the embodiments of the present invention are not limited thereto.
As shown in fig. 1-6, the air compressor group monitoring device provided in this embodiment includes a control box 1, a controller 12 disposed on the inner side wall of the control box 1, and an air compressor 14 connected to the controller 12, a central processing unit 9, a signal input module 10, a signal output module 11, and a wireless signal transceiver 13 are disposed inside the control box 1, the air compressor 14 is connected to a sensor group signal-connected to the signal input module 10 via the wireless signal transceiver 13, the signal output module 11 is wirelessly connected to a remote-controlled central computer via the wireless signal transceiver 13, the sensor group transmits the operation state data and the gas pressure detection data detected and collected by the air compressor to the signal input module 10, and then transmits the data to the central processing unit 9, and transmits the data to the liquid crystal touch display screen 3 and the signal output module 11 after processing, the signal output module 11 outputs the processed data to the central computer via the wireless signal transceiver 13, the central computer establishes a large data platform for the operation of the air compressor 14 and a health evaluation system by receiving data uploaded by each air compressor group. The data of the air compressor group such as the operation speed, the vibration frequency, the coolant temperature, the operation time of each component and the like are continuously transmitted to a central computer, and huge data are constructed into a large database of the operation conditions of all the air compressors 14 and all the components. A health evaluation system of the air compressor group is established according to a big data platform of the air compressor 14, the comprehensive health condition of the air compressor is evaluated according to a Weibull proportion failure model, and important part data of the equipment is analyzed, so that the air compressor group devices can be updated in time, the manual detection time is saved, and the working efficiency of the equipment is greatly improved.
In the present embodiment, as shown in fig. 3, a lead 17 and an air outlet duct 18 are disposed on the outer side of the air compressor 14, the sensor group includes an electrical parameter sensor 16 electrically connected to the lead 17, a temperature sensor a15 disposed on the surface of the air compressor 14, a temperature sensor B19 disposed on the outer side of the air outlet duct 18, a humidity sensor 20, an air pressure sensor 21 and a gas sensor 22, the electrical parameter sensor 16 in the sensor group detects the electricity consumption parameters and the electricity condition of the air compressor 14, the temperature sensor a15 detects the operating temperature of the air compressor and the temperature change of the engine, and the temperature sensor B19, the humidity sensor 20, the air pressure sensor 21 and the gas sensor 22 respectively detect the quality, the component content, the temperature and humidity change and the air pressure state of the air compressed by the air compressor 14 and the internal air pressure change of the air compressor 14, detect the air quality, the component content, the temperature and humidity change and the air pressure state in real time, and transmit data to the signal input module 10.
In this embodiment, as shown in fig. 1, fig. 4 and fig. 5, the upper end surface of control box 1 is provided with control panel 2, control panel 2 is including liquid crystal touch display screen 3 and operating button 4, liquid crystal touch display screen 3 passes through the data line with central processing unit 9 and is connected, liquid crystal touch display screen 3 and operating button 4 all pass through the data line with wireless signal transceiver 13 and are connected, liquid crystal touch display screen 3 receives the data signal of central processing unit 9 transmission, and show and look over for the staff, staff's accessible operating button 4 control air compressor 14's running state simultaneously, and is simple in operation convenient.
In this embodiment, as shown in fig. 1, fig. 4 and fig. 5, fixed operating condition lamp 5 and the alarm 6 of being provided with in the upper end of control box 1, operating condition lamp 5 and alarm 6 all pass through the data line with central processing unit 9 and are connected, the running state of air compressor 14 passes through signal transmission and finally shows on operating condition lamp 5, when air compressor 14 operation trouble or make mistakes, the sensor group can give signal to signal reception module 10 with trouble signal transmission, then give central processing unit 9 for transmission, finally transmit on operating condition lamp 5 and alarm 6, operating condition lamp 5 can alternate light colour according to operating condition, alarm 6 can send out the police dispatch newspaper sound, remind the staff emergency treatment trouble, avoid the machine to damage, reduce the loss.
In this embodiment, as shown in fig. 1 and 4, a plurality of heat dissipation ports 7 are uniformly arranged on the side wall of the control box 1, a dust screen is arranged on the heat dissipation ports 7, and the heat dissipation ports 7 can dissipate the heat inside the control box 1, so that the damage of internal parts is avoided, and the service life of the equipment is prolonged.
In the present embodiment, as shown in fig. 1 and fig. 2, a power supply 8 electrically connected to the control panel 2, the operation status light 5, the alarm 6, the central processing unit 9, the signal input module 10, the signal output module 11, the controller 12, and the wireless signal transceiver 13 is disposed inside the control box 1.
In the present embodiment, as shown in fig. 2 and 3, the controller 12 is connected to more than one air compressor 14, and the controller 12 adjusts the more than one air compressor 14 to form an air compressor group.
In this embodiment, as shown in fig. 2, the processing algorithm of the central processing unit 9 is a model predictive control algorithm, which facilitates the implementation of multi-objective optimization control, and has fast dynamic response and improved work efficiency.
In this embodiment, as shown in fig. 1 and 4, the operating status light 5 has three colors of green, yellow and red, the operating status light 5 displays different colors according to the operating status of the air compressor 14, the green light indicates normal operation, the yellow light indicates suspended operation, and the red light indicates equipment failure, so that the checking is simple and convenient.
As shown in fig. 1 to 6, the principle of the air compressor cluster monitoring device provided by the present embodiment is as follows: firstly, each element in the control box 1 is connected with an air compressor 14, a device power supply 8 is started, an electric parameter sensor 16 in a sensor group detects the electricity utilization parameter and the electric power condition of the air compressor 14, a temperature sensor A15 detects the running temperature and the engine temperature change of the air compressor, a temperature sensor B19, a humidity sensor 20, an air pressure sensor 21 and a gas sensor 22 respectively detect the air quality, the component content, the temperature and humidity change and the air pressure state compressed by the air compressor 14 and the internal air pressure change of the air compressor 14, detect in real time, transmit data to a signal input module 10, transmit the data to a central processor 9, transmit the data to a liquid crystal touch display screen 3 and a signal output module 11 after processing, the signal output module 11 outputs the processed data to the central computer through a wireless signal transceiver 13, and the central computer receives the data uploaded by each air compressor group, establish air compressor machine 14 operation big data platform and health evaluation system, liquid crystal touch display screen 3 receives the data signal of central processing unit 9 transmission, and show and look over for the staff, staff's accessible operating button 4 controls the running state of air compressor machine 14 simultaneously, when air compressor machine 14 operation trouble or make mistakes, the sensor group can give signal reception module 10 with fault signal transmission, then give central processing unit 9, finally transmit to on operating condition lamp 5 and the alarm 6, operating condition lamp 5 can alternate light color according to operating condition, alarm 6 can send out the police dispatch newspaper sound, remind the staff to deal with the trouble promptly.
In summary, in this embodiment, according to the air compressor group monitoring device of this embodiment, the central computer of the air compressor group monitoring device provided in this embodiment establishes an air compressor operation big data platform and a health evaluation system by receiving data uploaded by each air compressor group. The running speed, vibration frequency, coolant temperature, running time of each component and other data of the air compressor group are continuously transmitted to a central computer, and huge data are constructed into a large database of running conditions of all air compressors and all components. The method comprises the steps of establishing a health evaluation system of an air compressor group according to a big data platform of the air compressor, evaluating the comprehensive health condition of the air compressor according to a Weibull proportion failure model, analyzing important part data of equipment so as to update air compressor group devices in time, saving manual detection time and greatly improving the working efficiency of the equipment, wherein a processing algorithm of a central processing unit is a model predictive control algorithm, the model predictive control algorithm is convenient to realize multi-target optimization control, the dynamic response is fast, the working efficiency is improved, when the air compressor fails or makes mistakes during operation, a sensor group transmits a failure signal to a signal receiving module, then transmits the failure signal to the central processing unit and finally transmits the failure signal to a working state lamp and an alarm, the working state lamp can change the light color according to the working state, the alarm can give out an alarm sound to remind a worker of emergently processing the failure, and the loss is reduced.
The above description is only a further embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, and any person skilled in the art can replace or change the technical solution and the concept of the present invention within the scope of the present invention.
Claims (9)
1. The utility model provides an to air compressor machine crowd supervisory equipment which characterized in that: including control box (1), setting be in controller (12) on the inside lateral wall of control box (1) and with air compressor machine (14) that controller (12) are connected, the inside of control box (1) is provided with central processing unit (9), signal input module (10), signal output module (11) and wireless signal transceiver (13), air compressor machine (14) be connected with signal input module (10) pass through wireless signal transceiver (13) signal connection's sensor group, signal output module (11) pass through wireless signal transceiver (13) wireless connection remote control's central computer.
2. An air compressor group monitoring apparatus according to claim 1, wherein: the outside of air compressor machine (14) is provided with wire (17) and pipeline (18) of giving vent to anger, the sensor group including with wire (17) electric connection's electrical parameter sensor (16), setting are in the temperature sensor A (15) and the setting on the surface of air compressor machine (14) are in temperature sensor B (19), humidity transducer (20), baroceptor (21) and gas sensor (22) in the pipeline (18) of giving vent to anger outside.
3. An air compressor group monitoring apparatus according to claim 1, wherein: the upper end surface of control box (1) is provided with control panel (2), control panel (2) are including liquid crystal touch display screen (3) and operating button (4), liquid crystal touch display screen (3) with central processing unit (9) pass through the data line and connect, liquid crystal touch display screen (3) with operating button (4) all with wireless signal transceiver (13) pass through the data line and connect.
4. An air compressor group monitoring apparatus according to claim 1, wherein: the upper end of control box (1) is fixed and is provided with operating condition lamp (5) and alarm (6), operating condition lamp (5) with alarm (6) all with central processing unit (9) pass through the data line and connect.
5. An air compressor group monitoring apparatus according to claim 1, wherein: the side wall of the control box (1) is provided with a plurality of uniformly distributed heat dissipation ports (7), and the heat dissipation ports (7) are provided with dust screens.
6. An air compressor group monitoring apparatus according to claim 3, wherein: the control box (1) is internally provided with a power supply (8) electrically connected with the control panel (2), the working state lamp (5), the alarm (6), the central processing unit (9), the signal input module (10), the signal output module (11), the controller (12) and the wireless signal transceiver (13).
7. An air compressor group monitoring apparatus according to claim 1, wherein: the controller (12) is connected with more than one air compressor (14).
8. An air compressor group monitoring apparatus according to claim 1, wherein: and the processing algorithm of the central processing unit (9) is a model predictive control algorithm.
9. An air compressor group monitoring apparatus according to claim 4, wherein: the working state lamp (5) has three colors of green, yellow and red.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920379319.8U CN209908738U (en) | 2019-03-25 | 2019-03-25 | Monitoring equipment for air compressor group |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920379319.8U CN209908738U (en) | 2019-03-25 | 2019-03-25 | Monitoring equipment for air compressor group |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209908738U true CN209908738U (en) | 2020-01-07 |
Family
ID=69034071
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920379319.8U Expired - Fee Related CN209908738U (en) | 2019-03-25 | 2019-03-25 | Monitoring equipment for air compressor group |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209908738U (en) |
-
2019
- 2019-03-25 CN CN201920379319.8U patent/CN209908738U/en not_active Expired - Fee Related
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| KR101064538B1 (en) | Smart air compressor system | |
| CN210405371U (en) | Air compression intelligent operation and maintenance system based on Internet of things | |
| CN207004781U (en) | A kind of more air compressor switching devices in parallel | |
| CN111193196A (en) | Temperature control safety system for electrical control cabinet | |
| CN114035520A (en) | Intelligent supervision system and method for air compression station | |
| WO2022222812A1 (en) | Device and method for comprehensive monitoring and troubleshooting of power transformation and distribution parameters | |
| CN104238475A (en) | Gas monitoring system based on Zigbee network | |
| CN106949042A (en) | A kind of intelligence control system for air compressor machine | |
| CN212781180U (en) | Power grid distribution transformer running state on-line monitoring device | |
| CN109839878A (en) | Fire-fighting emergent evacuates overbottom pressure monitoring method and system | |
| CN209908738U (en) | Monitoring equipment for air compressor group | |
| CN207779466U (en) | Humiture online monitoring system | |
| CN203520118U (en) | Concentrated monitoring system for medical gases | |
| KR101986212B1 (en) | Auto control system for failure prediction using vibration analysis of rotation body | |
| CN201348734Y (en) | Air conditioner long-distance central control and management system for machine rooms and base station | |
| CN108072534A (en) | Fan monitoring system, monitoring control method and device | |
| CN205119365U (en) | Outage self -starting air conditioner device | |
| CN209248365U (en) | A kind of polyamide fibre yarn production environment temperature and humidity monitor and regulating device | |
| CN216052788U (en) | Supervision platform of air compression station | |
| CN217518827U (en) | Intelligent controller controlled compressor for 4V unit | |
| CN202120094U (en) | Special-purpose controller of foamed plastic machine | |
| CN211448993U (en) | Air compressor control device capable of automatically adjusting rotating speed | |
| CN211374045U (en) | Speed reducer monitoring system | |
| CN205066038U (en) | Central air conditioning's upper integrated monitored control system | |
| CN110224484A (en) | The control method of demand response terminal, system and the system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200107 Termination date: 20210325 |