CN209895927U - Capacitor element winding machine - Google Patents
Capacitor element winding machine Download PDFInfo
- Publication number
- CN209895927U CN209895927U CN201920933924.5U CN201920933924U CN209895927U CN 209895927 U CN209895927 U CN 209895927U CN 201920933924 U CN201920933924 U CN 201920933924U CN 209895927 U CN209895927 U CN 209895927U
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- Prior art keywords
- foil
- electrolytic paper
- feeding mechanism
- frame
- winding
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- Expired - Fee Related
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- 238000004804 winding Methods 0.000 title claims abstract description 75
- 239000003990 capacitor Substances 0.000 title description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 134
- 239000011888 foil Substances 0.000 claims abstract description 118
- 238000010008 shearing Methods 0.000 claims description 34
- 230000006835 compression Effects 0.000 claims description 16
- 238000007906 compression Methods 0.000 claims description 16
- 238000005096 rolling process Methods 0.000 claims description 9
- DVOODWOZJVJKQR-UHFFFAOYSA-N 5-tert-butyl-3-(2,4-dichloro-5-prop-2-ynoxyphenyl)-1,3,4-oxadiazol-2-one Chemical compound O=C1OC(C(C)(C)C)=NN1C1=CC(OCC#C)=C(Cl)C=C1Cl DVOODWOZJVJKQR-UHFFFAOYSA-N 0.000 claims description 4
- 230000007723 transport mechanism Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 239000005030 aluminium foil Substances 0.000 abstract description 2
- 238000005520 cutting process Methods 0.000 description 9
- 230000005540 biological transmission Effects 0.000 description 8
- 238000003825 pressing Methods 0.000 description 7
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
Abstract
The utility model discloses an electric capacity prime winder, including frame, controlling means, foil feeding mechanism, electrolytic paper feeding mechanism and winding mechanism, controlling means locates the frame top, foil feeding mechanism passes through the connecting plate setting in frame one side, electrolytic paper feeding mechanism locates in the frame, winding mechanism sets up in the frame to locate the intersection of foil feeding mechanism and electrolytic paper feeding mechanism discharge end, foil feeding mechanism, electrolytic paper feeding mechanism and winding mechanism respectively with controlling means electric connection. The utility model discloses electric capacity plain son winder controls foil feeding mechanism, electrolytic paper feeding mechanism and winding mechanism respectively through controlling means to convey positive and negative aluminium foil respectively through foil feeding mechanism, convey electrolytic paper through electrolytic paper feeding mechanism, all convey positive and negative foil and electrolytic paper and locate to carry out high-speed the coiling to this production quality and the production efficiency that improves its electric capacity plain.
Description
Technical Field
The utility model relates to a plain production facility technical field of condenser, in particular to plain son winder of electric capacity.
Background
In the traditional capacitor element manufacturing machine, the positive and negative nailing machine and the winding machine are combined together by the equipment, so that the whole equipment is complex in structure, low in production speed and low in efficiency; in the existing single capacitor element winding device, when the positive foil and the negative foil are fed, foil feeding is completed by adopting a foil pulling mechanism and a plurality of foil passing wheels, and the foil feeding position and the length are inconsistent, so that the service life of a product does not reach the optimal state, the characteristics are unstable, even burst, the product quality is influenced flatly, and the existing capacitor element winding device adopts a traditional transmission component such as a gear set for feeding and cutting the foil and the electrolytic paper, or adopts a single cam to drive two directions, so that the transmission load is larger, and the structure is complex.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an improve production efficiency, improve production quality's electric capacity plain winder.
For solving the above technical problem, the utility model discloses can adopt following technical scheme to realize:
the utility model provides an electric capacity element winder, includes frame, controlling means, foil feeding mechanism, electrolytic paper feeding mechanism and winding mechanism, controlling means locates the frame top, foil feeding mechanism passes through the connecting plate and sets up in frame one side, electrolytic paper feeding mechanism locates in the frame, winding mechanism sets up in the frame to locate the intersection of foil feeding mechanism and electrolytic paper feeding mechanism discharge end, foil feeding mechanism, electrolytic paper feeding mechanism and winding mechanism respectively with controlling means electric connection, be equipped with first slip subassembly in the frame, be equipped with the shifting chute on the first slip subassembly, winding mechanism includes first shearing mechanism, compression roller device, book needle device and top star device, first shearing mechanism and compression roller device set up respectively on first slip subassembly, and first shearing mechanism locates foil transport mechanism, foil transport mechanism, Between the intersection of the discharge end of the electrolytic paper conveying mechanism and the compression roller device, the winding needle device is arranged on one side of the rack, and the star pushing device is arranged on the other side of the rack and is matched with the rack through the moving groove.
Further, the foil feeding mechanism comprises a positive foil feeding mechanism and a negative foil feeding mechanism, and the electrolytic paper conveying mechanism comprises a first electrolytic paper feeding mechanism and a second electrolytic paper feeding mechanism.
Furthermore, the first shearing device comprises a fixed seat, a first cutter and a second cutter, the fixed seat is arranged on the rack, the first cutter and the second cutter are respectively arranged on two sides of the fixed seat, and the fixed seat is further provided with a through groove.
Further, the compression roller device comprises a second sliding assembly, a compression roller assembly and a second shearing device, the second sliding assembly is arranged on the first sliding assembly, and the compression roller assembly and the second shearing device are respectively arranged on the second sliding assembly.
Further, it is equipped with first book needle and second book needle to roll up the needle device, first book needle and second book needle adjacent design, and be equipped with the gap between.
Furthermore, a plurality of adjustable conveying wheels for conveying the foils and the electrolytic paper are respectively arranged on the connecting plate and the frame.
The utility model has the advantages that: the utility model discloses electric capacity plain coiler is through controlling means respectively to foil feeding mechanism, electrolytic paper feeding mechanism and winding mechanism control, and convey positive negative aluminium foil through positive foil feeding mechanism and negative foil feeding mechanism, convey electrolytic paper through first electrolytic paper feeding mechanism and second electrolytic paper feeding mechanism, convey positive negative foil and electrolytic paper all to winding mechanism department, through rolling up needle device and top star device positive negative foil and electrolytic paper and coiling, and cut positive negative foil and electrolytic paper through first shearing mechanism and second shearing mechanism respectively, in order to accomplish the coiling of electric capacity plain, it is through positive foil feeding mechanism and negative foil feeding mechanism, first shearing mechanism and second shearing mechanism, the coiling of positive negative foil is guaranteed one extremely, improve its production quality, its winding mechanism is fast, and rational in infrastructure, the production efficiency of the capacitor element is improved.
Drawings
Fig. 1 is a schematic structural view of a winding machine for capacitor elements according to the present invention;
fig. 2 is a schematic structural view of a winding mechanism of the capacitor element winding machine of the present invention;
fig. 3 is a schematic structural view of the first shearing device of the capacitor element winding machine of the present invention;
fig. 4 is a schematic structural view of the press roller device of the capacitor element winding machine of the present invention;
fig. 5 is a schematic structural view of the needle winding device of the capacitor element winding machine of the present invention.
As shown in the attached drawings: 1. a frame; 2. a control device; 3. a foil feeding mechanism; 4. an electrolytic paper feeding mechanism; 5. a winding mechanism; 6. a connecting plate; 7. a transfer wheel; 31. a positive foil feeding mechanism; 32. a negative foil feeding mechanism; 41. a first electrolytic paper feeding mechanism; 42. a second electrolytic paper feeding mechanism; 51. a first slide assembly; 52. a moving groove; 53. a first shearing device; 54. a press roll device; 55. a needle winding device; 56. a satellite-ejecting device; 531. a fixed seat; 532. a first cutter; 533. a second cutter; 534. a through groove; 541. a second slide assembly; 542. a press roll assembly; 543. a second shearing device; 551. a first winding needle; 552. a second winding needle; 553. a gap.
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the following provides a detailed description of the product of the present invention with reference to the embodiments and the accompanying drawings.
As shown in fig. 1 to 5, a capacitor element winder comprises a frame 1, a control device 2, a foil feeding mechanism 3, an electrolytic paper feeding mechanism 4 and a winding mechanism 5, wherein the control device 2 is arranged at the top of the frame 1, the foil feeding mechanism 3 is arranged on one side of the frame 1 through a connecting plate 6, the electrolytic paper feeding mechanism 4 is arranged on the frame 1, the winding mechanism 5 is arranged on the frame 1 and is arranged at the intersection of the discharge ends of the foil feeding mechanism 3 and the electrolytic paper feeding mechanism 4, the foil feeding mechanism 3, the electrolytic paper feeding mechanism 4 and the winding mechanism 5 are respectively electrically connected with the control device 2, a first sliding assembly 51 is arranged on the frame 1, a moving groove 52 is arranged on the first sliding assembly 51, the winding mechanism 5 comprises a first shearing device 53, a pressure roller device 54, a winding needle device 55 and a star-pushing device 56, the first shearing device 53 and the press roller device 54 are respectively arranged on the first sliding assembly 51, the first shearing device 53 is arranged between the intersection of the discharge ends of the foil conveying mechanism 3 and the electrolytic paper conveying mechanism 4 and the press roller device 54, the winding needle device 55 is arranged on one side of the rack 1, and the star pushing device 56 is arranged on the other side of the rack 1 and is matched with the movable groove 52. The utility model discloses electric capacity plain son winder installs the foil of installing the guide pin on foil feeding mechanism, installs electrolytic paper on electrolytic paper feeding mechanism simultaneously, and respectively pulls foil and electrolytic paper to roll up on the needle device through the compression roller device, starts controlling means, rolls up needle device and top star device cooperation rotation, begins to coil foil and electrolytic paper, and the rubberizing is fixed after the coiling is accomplished, and carries out automatic discharge with the electric capacity plain son that rolls up on rolling up the needle device, accomplishes electric capacity plain son's coiling work with this; after the foil and the electrolytic paper are wound, the foil is firstly cut off by the first cutting device, meanwhile, the first cutting device and the press roll device move to the intersection of the discharge ends of the foil conveying mechanism and the electrolytic paper conveying mechanism through the first sliding assembly, the electrolytic paper is cut off by the press roll device, meanwhile, the foil and the electrolytic paper are pressed tightly by the press roll device, the press roll device pressing the foil and the electrolytic paper moves to the winding needle device through the first sliding assembly again, the foil and the electrolytic paper are connected with the winding needle device, the next capacitor element is wound continuously, and therefore circulation is achieved, the foil feeding mechanism, the electrolytic paper feeding mechanism, the first cutting device and the second cutting device are used for ensuring the winding of the foil and the electrolytic paper, the production quality of the foil and the electrolytic paper is improved, the capacitor element is wound through the winding needle device and the star pushing mechanism, and the stability during winding is improved, and the production efficiency of the capacitor element is improved.
As shown in fig. 1, the foil feeding mechanism 3 includes a positive foil feeding mechanism 31 and a negative foil feeding mechanism 32, and the electrolytic paper conveying mechanism 4 includes a first electrolytic paper feeding mechanism 41 and a second electrolytic paper feeding mechanism 42. The capacitor element is formed by winding a positive foil, a negative foil and electrolytic paper, the positive foil feeding mechanism and the negative foil feeding mechanism are respectively provided with the positive foil and the negative foil, the first electrolytic paper feeding mechanism and the second electrolytic paper feeding mechanism are provided with the electrolytic paper, and the electrolytic paper is used for isolating the positive foil and the negative foil, so that the capacitor element is reasonably formed.
As shown in fig. 2 and 3, the first shearing device 53 includes a fixed seat 531, a first cutting knife 532, and a second cutting knife 533, the fixed seat 531 is disposed on the rack 1, the first cutting knife 532 and the second cutting knife 533 are respectively disposed on two sides of the fixed seat 531, and a through groove 534 is further disposed on the fixed seat 531. The positive foil on the positive foil feeding mechanism is pulled out and penetrates between the first cutter and the fixed seat to the winding mechanism, the electrolytic paper on the first electrolytic paper feeding mechanism is pulled out and penetrates through the through groove on the fixed seat to the winding mechanism, meanwhile, the negative foil on the negative foil feeding mechanism is pulled out and penetrates between the second cutter and the fixed seat to the winding mechanism, the electrolytic paper on the second electrolytic paper feeding mechanism is pulled out to the winding mechanism, the positive foil, the electrolytic paper, the negative foil and the electrolytic paper are wound in sequence, after winding is completed, the positive foil is cut through the first cutter, the negative foil is cut through the second cutter, the electrolytic paper is cut through the compression roller device, a capacitor element is formed, and the formed positive foil, the negative foil and the electrolytic paper are wound together and have good quality.
As shown in fig. 2 and 4, the pressing roller device 54 includes a second sliding assembly 541, a pressing roller assembly 542, and a second shearing device 543, the second sliding assembly 541 is disposed on the first sliding assembly 51, and the pressing roller assembly 542 and the second shearing device 543 are respectively disposed on the second sliding assembly 541. After the capacitor element is wound, the first shearing device shears the positive foil and the negative foil respectively, meanwhile, the first shearing device and the press roller assembly are driven by the first sliding assembly to move to the intersection of the discharge ends of the foil conveying mechanism and the electrolytic paper conveying mechanism, the second shearing device is driven by the second sliding assembly to shear the electrolytic paper, the press roller device is driven by the second sliding assembly to compress the positive foil, the negative foil and the electrolytic paper, then the press roller device is driven by the first sliding assembly to move towards the winding needle device, the positive foil, the negative foil and the electrolytic paper on the press roller device are connected with the winding needle device, and the next capacitor element is wound.
As shown in fig. 2 and 5, the winding needle device 55 is provided with a first winding needle 551 and a second winding needle 552, and the first winding needle 551 and the second winding needle 552 are adjacently designed and have a gap 553 therebetween. After the first shearing device and the second shearing device respectively shear the positive foil and the negative foil and the electrolytic paper, the positive foil and the negative foil and the electrolytic paper are moved to the position of the winding needle device by the compression roller assembly of the compression roller device, the positive foil and the negative foil and the electrolytic paper respectively pass through a gap between the first winding needle and the second winding needle and are wound on the first winding needle and the second winding needle, and the positive foil and the negative foil and the electrolytic paper are wound by high-speed rotation of the first winding needle and the second winding needle, so that the production efficiency is improved.
As shown in fig. 1, the connecting plate 6 and the frame 1 are also provided with a number of adjustable transport wheels 7 for transporting the foils and the electrolytic paper, respectively. Positive and negative foil and electrolysis are conveyed through the conveying wheel, and the conveying wheel can be adjusted, so that the tension of the positive and negative foil and the electrolytic paper can be adjusted conveniently, over-looseness or over-tightness is prevented, and the production quality of the electrolytic paper is improved.
The utility model discloses the theory of operation of electric capacity prime winder: respectively installing one or more positive foils and one or more negative foils on a positive foil feeding mechanism and a negative foil feeding mechanism, respectively installing electrolytic paper on a first electrolytic paper feeding mechanism and a second electrolytic paper feeding mechanism, sequentially passing the positive foils through a transmission wheel on a connecting plate, a transmission wheel on a rack, a first cutter and a fixed seat to a winding mechanism, sequentially passing the negative foils through the transmission wheel on the connecting plate, the transmission wheel on the rack, a second cutter and the fixed seat to the winding mechanism, sequentially passing the electrolytic paper on the first electrolytic paper feeding mechanism through the transmission wheel on the rack and a through groove on the fixed seat to the winding mechanism, sequentially passing the electrolytic paper on the second electrolytic paper feeding mechanism through the transmission wheel on the rack to the winding mechanism, simultaneously passing through a press roller assembly to a winding needle device, and performing high-speed winding through the matching rotation of the winding needle device and the star pushing device, the positive foil and the negative foil are respectively sheared through the first shearing device, after shearing, the first shearing device and the pressing roller device move to the intersection of the positive foil and the negative foil and the electrolytic paper through the first sliding device, the electrolytic paper is sheared through the second shearing device, so that the electrolytic paper is wound, the wound positive foil and the negative foil and the electrolytic paper are fixed through rubberizing, the wound element is discharged through retreating of the winding needle device, then the winding needle device moves forwards and is matched with the star jacking device in a propping mode, the positive foil and the negative foil and the electrolytic paper are pressed through the pressing roller assembly, the positive foil and the negative foil and the electrolytic paper pressed by the pressing roller assembly are moved by the first sliding device, pass through the space between the first winding needle and the second winding needle respectively, and are wound, and the circulation is realized.
The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. The present invention can be smoothly implemented by those skilled in the art according to the drawings and the above description; however, those skilled in the art should understand that changes, modifications and variations that are equivalent to those of the above-described embodiments may be made without departing from the scope of the present invention; meanwhile, any changes, modifications, evolutions, etc. of the above embodiments, which are equivalent to the actual techniques of the present invention, still belong to the protection scope of the technical solution of the present invention.
Claims (6)
1. The utility model provides an electric capacity element winder, includes frame, controlling means, foil feeding mechanism, electrolytic paper feeding mechanism and winding mechanism, controlling means locates the frame top, foil feeding mechanism passes through the connecting plate and sets up in frame one side, electrolytic paper feeding mechanism locates in the frame, winding mechanism sets up in the frame to locate the intersection of foil feeding mechanism and electrolytic paper feeding mechanism discharge end, foil feeding mechanism, electrolytic paper feeding mechanism and winding mechanism respectively with controlling means electric connection, its characterized in that: be equipped with first slip subassembly in the frame, be equipped with the shifting chute on the first slip subassembly, winding mechanism includes first shearing mechanism, compression roller device, rolls up needle device and top star device, first shearing mechanism and compression roller device set up respectively on first slip subassembly, and just first shearing mechanism locates between foil transport mechanism, electrolytic paper transport mechanism discharge end intersection and the compression roller device, it locates frame one side to roll up the needle device, it sets up the frame opposite side to cooperate each other through the shifting chute to push up the star device.
2. The machine according to claim 1, wherein: the foil conveying mechanism comprises a positive foil conveying mechanism and a negative foil conveying mechanism, and the electrolytic paper conveying mechanism comprises a first electrolytic paper conveying mechanism and a second electrolytic paper conveying mechanism.
3. The machine according to claim 2, wherein: the first shearing device comprises a fixed seat, a first cutter and a second cutter, the fixed seat is arranged on the rack, the first cutter and the second cutter are respectively arranged on two sides of the fixed seat, and the fixed seat is further provided with a through groove.
4. A capacitive element winding machine according to claim 3, characterized in that: the compression roller device comprises a second sliding assembly, a compression roller assembly and a second shearing device, the second sliding assembly is arranged on the first sliding assembly, and the compression roller assembly and the second shearing device are respectively arranged on the second sliding assembly.
5. The machine according to claim 4, wherein: the needle rolling device is provided with a first rolling needle and a second rolling needle, the first rolling needle and the second rolling needle are designed to be adjacent, and a gap is formed between the first rolling needle and the second rolling needle.
6. The machine according to claim 5, wherein: the connecting plate and the frame are respectively provided with a plurality of adjustable conveying wheels for conveying the foils and the electrolytic paper.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920933924.5U CN209895927U (en) | 2019-06-20 | 2019-06-20 | Capacitor element winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920933924.5U CN209895927U (en) | 2019-06-20 | 2019-06-20 | Capacitor element winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209895927U true CN209895927U (en) | 2020-01-03 |
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ID=69001606
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920933924.5U Expired - Fee Related CN209895927U (en) | 2019-06-20 | 2019-06-20 | Capacitor element winding machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN209895927U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112558566A (en) * | 2020-12-09 | 2021-03-26 | 安徽诚越电子科技有限公司 | Production control method and device for aluminum electrolytic capacitor |
| WO2022021046A1 (en) * | 2020-07-28 | 2022-02-03 | 深圳市诚捷智能装备股份有限公司 | Winding device and winding system |
| CN114694981A (en) * | 2022-01-28 | 2022-07-01 | 青岛海润利得电子科技有限公司 | Coiling mechanism |
-
2019
- 2019-06-20 CN CN201920933924.5U patent/CN209895927U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2022021046A1 (en) * | 2020-07-28 | 2022-02-03 | 深圳市诚捷智能装备股份有限公司 | Winding device and winding system |
| CN112558566A (en) * | 2020-12-09 | 2021-03-26 | 安徽诚越电子科技有限公司 | Production control method and device for aluminum electrolytic capacitor |
| CN112558566B (en) * | 2020-12-09 | 2021-09-10 | 安徽诚越电子科技有限公司 | Production control method and device for aluminum electrolytic capacitor |
| CN114694981A (en) * | 2022-01-28 | 2022-07-01 | 青岛海润利得电子科技有限公司 | Coiling mechanism |
| CN114694981B (en) * | 2022-01-28 | 2023-12-15 | 青岛海润利得电子科技有限公司 | Coiling mechanism |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200103 |