CN209868983U - Automatic stripper for environment-friendly bricks - Google Patents
Automatic stripper for environment-friendly bricks Download PDFInfo
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- CN209868983U CN209868983U CN201920541330.XU CN201920541330U CN209868983U CN 209868983 U CN209868983 U CN 209868983U CN 201920541330 U CN201920541330 U CN 201920541330U CN 209868983 U CN209868983 U CN 209868983U
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Abstract
The utility model relates to a mechanical automation equipment field of brick machine, the automatic stripper of an environmental protection brick in concretely relates to nonstandard machinery. The mechanism comprises the following components: a top die mechanism assembly is arranged in the middle of the main body assembly welding piece, a set of synchronous conveying mechanism assemblies are respectively arranged on the left and right of the front end of the main body assembly welding piece, a control system is arranged on the side surface of the rear end of the main body assembly welding piece, a gas filtering and reducing valve is sequentially arranged at the rear lower end of the main body assembly welding piece and connected with a pneumatic system, a limiting sensor is arranged at the rear tail end of the main body assembly; when the product mold combination at the upper part is sequentially arranged from left to right, eight environment-friendly stone slab bricks are automatically and stably demoulded from the mold at the same time, the environment-friendly stone slab bricks are taken out, and the mold runs rightwards and is sequentially circulated; the utility model discloses can be automatic come out eight environmental protection slate bricks from the steady drawing of patterns simultaneously in the mould, overall structure is simple stable, has significantly reduced the defective index of artifical manual drawing of patterns in the past, and degree of automation is high, has improved the quality, saves artifically, improves work efficiency greatly.
Description
Technical Field
The utility model relates to a mechanical automation equipment field of brick machine, the automatic stripper of an environmental protection brick in concretely relates to nonstandard machinery.
Background
An automatic demoulding machine of environmental protection bricks is mainly used for demoulding non-standard environmental protection bricks from a mould, and in the prior art, most of the environmental protection bricks are formed by pressing environmental protection mixed materials and stone slabs through an Chengxing mould, most of the production processes are that environmental protection material particles, quartz sand, cement, clay, water and the like are put into a stirrer to be uniformly stirred, then the stone slabs are put into the mould, a mould frame is fixed on the mould, the stirred environmental protection mixed materials are poured into the mould and the mould frame, after the environmental protection mixed materials are pressed and formed through a hydraulic machine, the mould and products are pushed out, one hand is used for pushing upwards from a gap at the bottom of the mould, the other hand is used for pressing the upper part of the environmental protection bricks, and the two hands are simultaneously moved upwards and rotated for a proper angle to be put on a cross beam, and then the environmental protection bricks are taken out by two hands, however, as the environment-friendly bricks are just formed and not completely cured, the stone slabs of the environment-friendly bricks are easily separated from the environment-friendly materials by hand to form waste products, or the environment-friendly bricks are damaged when being moved, so that the working strength is high, the working efficiency is low, and the yield is low.
Disclosure of Invention
In order to solve the defects, the invention provides the automatic demoulding machine for the environment-friendly bricks, which completely solves the problems.
The utility model discloses the technical scheme who adopts does: an automatic demolding machine for environment-friendly bricks is characterized in that a top mold mechanism assembly is arranged in the middle of a main body assembly welding piece, a set of synchronous conveying mechanism assemblies are arranged on the left side and the right side of the front end of the main body assembly welding piece respectively, a control system is arranged on the side face of the rear end of the main body assembly welding piece, a gas filtering pressure reducing valve and a pneumatic system are arranged at the rear lower end of the main body assembly welding piece in sequence, the gas filtering pressure reducing valve is connected with the pneumatic system through a gas pipe, a limit sensor is arranged at the rear tail end of the main body assembly welding piece, and a product mold assembly; according to the automatic demolding machine for the environment-friendly bricks, when a product mold combination at the upper part is sequentially passed from a to-be-demolded state A to a demolding state B to a demolding completion state C from left to right, eight environment-friendly stone plate bricks are automatically and stably demolded from the mold at the same time, the environment-friendly stone plate bricks are taken out, and the mold runs rightwards and is sequentially circulated;
the utility model discloses well main part group welding piece includes skeleton weldment and L type screens and spacing adjustment frame, respectively set up L type screens about in the middle of skeleton weldment upper portion, the rear end sets up spacing adjustment frame on the skeleton weldment.
The utility model discloses in product mould combination includes mould and environmental protection slabstone brick, and eight environmental protection slabstone bricks are in the mould.
The utility model discloses in the mechanism of top mould mechanism subassembly is formed that the bottom plate lower part sets up the cylinder, the bottom plate is connected with the panel through four main part guide pillars, four main part guide pillar tops are fixed under the panel through the hexagon socket head cap screw, four main part guide pillar bottoms are fixed on the bottom plate through the hexagon socket head cap screw, four main part guide pillars pass the push pedal respectively, the push pedal sets up four graphite guide pin bushings, four main part guide pillars pass four graphite guide pin bushings respectively, the push pedal sets up four return guide pillar tops and fixes in the middle of the push pedal through the hexagon socket head cap screw, set up four self-lubricating copper sheathing in the middle of the bottom plate, four return guide pillars pass four self-lubricating copper sheathing respectively, the telescopic piston rod top of cylinder sets up cylinder chain joint seat, cylinder chain joint seat.
The utility model discloses in the push pedal is the height gradient welding piece, and the height respectively is eight.
The utility model discloses in synchronous conveying mechanism subassembly is linked through synchronous belt's transmission by three synchronizing wheel, and first synchronizing wheel lower part sets up servo motor, department sets up the supporting wheel in the middle of the synchronous belt.
The utility model discloses in control system is last to set up function key control box, switch, scram switch, starting switch, hand automatic transfer switch, and inside sets up into the circuit and is connected with the power, and control scheme is linked with servo motor, spacing sensor, pneumatic solenoid valve.
The utility model discloses in pneumatic system is that gas circuit distribution piece side sets up pneumatic solenoid valve, the intermediate position sets up the trachea and connects the trachea respectively around the gas circuit distribution piece, gas circuit distribution piece front end respectively sets up pneumatic victory ware that disappears from top to bottom.
The utility model discloses in spacing sensor sets up on the sensor mount pad, the sensor mount pad is fixed at main part group welding spare back end through the nut screw rod.
The principle of the utility model is as follows:
an automatic demoulding machine for environmental protection bricks is prepared as putting a mould and two sets of product moulds on working table of main body welding unit, starting power supply of power supply switch, turning on power supply by emergency stop switch, turning manual-automatic change-over switch to automatic mode, starting to work by starting switch, driving servo motor to rotate when control system receives signal of position correctness sent back by limit sensor, driving synchronous belt to run under servo motor and transmission between synchronous wheel and synchronous belt, setting a synchronous conveying mechanism unit at left and right ends of front end of main body welding unit for driving product moulds to run backwards under action of synchronous belt at left and right sides and enabling control system to transmit signal to pneumatic electromagnetic valve when demoulding state B is reached, the pneumatic solenoid valve is opened, the air pressure enters the air filtering and reducing valve, the moisture content of the air is filtered, the dry air pressure is linked with the air pipe through the air pipe joint, the air pipe is linked with the air cylinder through the air pipe joint of the air path distribution block, the piston rod of the pushing air cylinder extends, the air cylinder is linked with the push plate through the air cylinder linking seat, so the pushing push plate is pushed to slide in the upper direction of the track of the main guide pillar, the panel is provided with a gap matched with the top pillar of the push plate, the top pillar of the push plate penetrates through the panel and the mold, simultaneously, eight environment-friendly stone slabs are stably jacked up, the eight environment-friendly stone slabs are taken down, the control system controls the reverse air pressure of the pneumatic solenoid valve to pass through, the forward air pressure is discharged and enters the pneumatic defeater to eliminate noise, the reverse air pressure enables the air cylinder to retreat, the push plate is driven to reset, the empty mold with the demolding completion C is taken out, the mold in the, when the limit sensor senses that the position of the mold at the demolding completed position C is correct, the next cycle is automatically started to continue working, the next group of product molds are put into the mold to be demolded A, so that the whole process is smoothly circulated,
the utility model has the advantages that:
the utility model has the advantages of simple and stable overall structure, the manual drawing of patterns's in the past defective product rate has significantly reduced, and degree of automation is high, has improved the quality, saves the manual work, improves work efficiency greatly.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic view of the process flow of the present invention.
Fig. 3 is a schematic structural view of the welding member for assembling the main body according to the present invention.
Fig. 4 is a schematic view of the product mold assembly of the present invention.
Fig. 5 is a schematic structural diagram of the top mold mechanism assembly of the present invention.
Fig. 6 is a schematic structural view of the synchronous conveying mechanism assembly of the present invention.
Fig. 7 is a functional schematic diagram of a control system according to the present invention.
Fig. 8 is a schematic structural diagram of the gas filtering pressure reducing valve and the pneumatic system of the present invention.
Fig. 9 is a schematic structural diagram of a limit sensor according to the present invention.
The device comprises a main body assembly welding piece 1, a product mold assembly 2, a top mold mechanism assembly 3, a synchronous conveying mechanism assembly 4, a control system 5, a gas filtering and reducing valve 6, a pneumatic system 7, a limit sensor 8, a framework welding piece 11, an L-shaped clamping position 12, a limit adjusting frame 13, a mold 21, an environment-friendly stone plate brick 22, an air cylinder 31, a return guide pillar 32, a self-lubricating copper sleeve 33, a bottom plate 34, a graphite guide sleeve 35, a main body guide pillar 36, a panel 37, a push plate 38, an air cylinder connecting seat 39, a servo motor 41, a synchronizing wheel 42, a synchronizing belt 43, a supporting wheel 44, a control box 51, a power switch 52, an emergency stop switch 53, a starting switch 54, a manual and automatic switching switch 55, a pneumatic defeater 71, an air pipe connector 72, an air path distribution block 73, a pneumatic electromagnetic valve 74 and a sensor mounting seat 81.
Detailed Description
The present invention will be further described with reference to the accompanying drawings.
An automatic demolding machine for environment-friendly bricks is characterized in that a top mold mechanism assembly 3 is arranged in the middle of a main body assembly welding piece 1, a set of synchronous conveying mechanism assemblies 4 are respectively arranged on the left side and the right side of the front end of the main body assembly welding piece 1, a control system 5 is arranged on the side face of the rear end of the main body assembly welding piece 1, a gas filtering and reducing valve 6 and a pneumatic system 7 are sequentially arranged at the rear lower end of the main body assembly welding piece 1, the gas filtering and reducing valve 6 is connected with the pneumatic system 7 through a gas pipe, a limiting sensor 8 is arranged at the rear tail end of the main body assembly welding piece 1, and a product mold assembly 2 is; according to the automatic demolding machine for the environment-friendly bricks, when a product mold combination 2 at the upper part sequentially passes from left to right from a to-be-demolded state A to a demolded state B and then to a demolded completion C, eight environment-friendly stone plate bricks are automatically and stably demolded from a mold 21 at the same time, the environment-friendly stone plate bricks 22 are taken out, and the mold 21 runs rightwards and sequentially circulates;
the utility model discloses well main part group welding spare 1 includes skeleton weldment 11 and L type screens 12 and spacing adjustment frame 13, respectively set up L type screens about the middle of skeleton weldment 11 upper portion, skeleton weldment 11 is gone up the rear end and is set up spacing adjustment frame 13.
The utility model discloses in product mould combination 2 includes mould 21 and environmental protection slate brick 22, and eight environmental protection slate bricks 22 are in mould 21.
The mechanism of the top die mechanism component 3 in the utility model is that the lower part of the bottom plate 34 is provided with the cylinder 31, the bottom plate 34 is connected with a panel 37 through four main body guide posts 36, the top ends of the four main body guide posts 36 are fixed below the panel 37 through hexagon socket head cap screws, the bottoms of the four main guide posts 36 are fixed on the bottom plate 34 through hexagon socket head cap screws, the four main guide posts 36 respectively penetrate through the push plate 38, the push plate 38 is provided with four graphite guide sleeves 35, the four main guide posts 36 respectively penetrate through the four graphite guide sleeves 35, the push plate 38 is provided with four return guide posts 32, the tops of which are fixed in the middle of the push plate 38 through hexagon socket head cap screws, four self-lubricating copper sleeves 33 are arranged in the middle of the bottom plate 34, the four return guide pillars 32 respectively penetrate through the four self-lubricating copper sleeves 33, the top end of a telescopic piston rod of the air cylinder 31 is provided with an air cylinder linking seat 39, and the air cylinder linking seat 39 is connected with the middle of the push plate 38.
The utility model discloses in push pedal 38 is the height gradient welding spare, and the height respectively is eight.
The utility model discloses in synchronous conveying mechanism subassembly 4 is linked through synchronous belt 43's transmission by three synchronizing wheel 42, and first synchronizing wheel 42 lower part sets up servo motor 41, synchronous belt 43 middle department sets up supporting wheel 44.
The utility model discloses in control system 5 is last to set up function key control box 51, switch 52, scram switch 53, starting switch 54, hand automatic transfer switch 55, and inside sets up into the circuit and is connected with the power, and control scheme is linked with servo motor 41, spacing sensor 8, pneumatic solenoid valve 74.
The utility model discloses in pneumatic system 7 is that gas circuit distribution piece 73 side sets up pneumatic solenoid valve 74, the intermediate position sets up gas coupling 72 around the gas circuit distribution piece 73 and connects the trachea respectively, gas circuit distribution piece 73 front end respectively sets up pneumatic defeating ware 71 from top to bottom.
The utility model discloses in spacing sensor 8 sets up on sensor mount pad 81, sensor mount pad 81 is fixed at main part group welding spare 1 back end through the nut screw rod.
The working principle is as follows: as shown in fig. 1, 2, 4, 5, 6, 7, 8, 9, an automatic stripper for environmental bricks is first put a mold 21 and two sets of product mold assemblies 2 on a workbench of a main assembly welding member 1 (fig. 3) according to a waiting demolding state a, a demolding state B, and a demolding completion C of fig. 2, a power switch 52 is started to enter, a scram switch 53 is pulled up to switch on the power, a manual-automatic switch 55 is rotated to an automatic mode, a start switch 54 is pressed to start to work, when a control system 5 receives a signal with a correct position sent back by a limit sensor 8, a servo motor 41 starts to rotate, the synchronous belt 43 operates under the driving of the servo motor 41 and through the transmission between the synchronous wheel 42 and the synchronous belt 43, a supporting wheel 44 plays a role of tensioning the synchronous belt 43 to prevent the synchronous belt 43 from loosening and slipping, because the left and right sides of the front end of the main body assembly welding part 1 are respectively provided with a set of synchronous conveying mechanism assembly 4, the product mold assembly 2 can be pushed to move backwards under the action of the synchronous belts 43 on the left and right sides, and the position of the demolding state B is reached, at the moment, the control system 5 transmits a signal to the pneumatic solenoid valve 74, the pneumatic solenoid valve 74 is opened, the air pressure enters the air filtering and reducing valve 6, the moisture content of the air is filtered, the dry air pressure is connected with the air pipe through the air pipe connector 72, the air pipe is connected with the air pipe through the air pipe connector 72 of the air path distribution block 73 and reaches the air cylinder 31, the piston rod of the air cylinder 31 is extended, the air cylinder 31 is connected with the push plate 38 through the air cylinder connecting seat 39, so that the push plate 38 is pushed to slide upwards on the track of the main body guide post 36, the panel 37 is provided with a gap matched with the push post of the push plate 38, taking down eight environment-friendly stone slab bricks 22, controlling reverse air pressure of a pneumatic solenoid valve 74 to pass by a control system 5, discharging the forward air pressure into a pneumatic defeater 71 to remove noise, enabling an air cylinder 31 to retreat by the reverse air pressure to drive a push plate 38 to reset, taking out an empty demoulding-finished C mold 21, enabling the demolding-finished B mold 21 to reach a demolding-finished C position under the pushing of backward operation of a synchronous conveying mechanism component 4 when a product mold combination 2 in a demolding-finished A state is pushed, automatically starting the next cycle when a limit sensor 8 senses that the position of the demolding-finished C mold 21 is correct, continuing to work, putting the next product mold combination 2 into the demolding-finished A state at the moment, and enabling the whole process to be smoothly circulated,
although the present invention has been described with reference to the preferred embodiments, it should be understood that various changes and modifications can be made by those skilled in the art without departing from the spirit and scope of the invention.
Claims (9)
1. The utility model provides an automatic stripper of environmental protection brick which characterized in that: a top die mechanism assembly (3) is arranged in the middle of a main body assembly welding piece (1), a set of synchronous conveying mechanism assemblies (4) are respectively arranged on the left side and the right side of the front end of the main body assembly welding piece (1), a control system (5) is arranged on the side face of the rear end of the main body assembly welding piece (1), a gas filtering pressure reducing valve (6) and a pneumatic system (7) are sequentially arranged at the rear lower end of the main body assembly welding piece (1), the gas filtering pressure reducing valve (6) is connected with the pneumatic system (7) through a gas pipe, a limiting sensor (8) is arranged at the rear end of the main body assembly welding piece (1), and a product die assembly (2) is placed on the upper portion of; according to the automatic demolding machine for the environment-friendly bricks, when a product mold combination (2) at the upper part sequentially passes from left to right from a to-be-demolded state (A) to a demolded state (B) and then to a demolded completion state (C), eight environment-friendly stone plate bricks are automatically and stably demolded out of a mold (21) at the same time, the environment-friendly stone plate bricks (22) are taken out, and the mold (21) runs to the right and sequentially circulates.
2. The automatic stripper for eco-friendly bricks according to claim 1, wherein: main part group welding spare (1) includes skeleton weldment (11) and L type screens (12) and spacing adjustment frame (13), respectively set up L type screens about skeleton weldment (11) upper portion is middle, skeleton weldment (11) upper end sets up spacing adjustment frame (13).
3. The automatic stripper for eco-friendly bricks according to claim 1, wherein: the product mold assembly (2) comprises a mold (21) and eight environment-friendly stone plate bricks (22), wherein the eight environment-friendly stone plate bricks (22) are arranged in the mold (21).
4. The automatic stripper for eco-friendly bricks according to claim 1, wherein: the mechanism of the top die mechanism component (3) is characterized in that a cylinder (31) is arranged on the lower portion of a bottom plate (34), the bottom plate (34) is connected with a panel (37) through four main guide columns (36), the top ends of the four main guide columns (36) are fixed below the panel (37) through hexagon socket screws, the bottoms of the four main guide columns (36) are fixed on the bottom plate (34) through the hexagon socket screws, the four main guide columns (36) respectively penetrate through a push plate (38), the push plate (38) is provided with four graphite guide sleeves (35), the four main guide columns (36) respectively penetrate through the four graphite guide sleeves (35), the top of the four return guide columns (32) arranged on the push plate (38) is fixed in the middle of the push plate (38) through the hexagon socket screws, four self-lubricating copper sleeves (33) are arranged in the middle of the bottom plate (34), and the four return guide columns (32), the top end of a telescopic piston rod of the air cylinder (31) is provided with an air cylinder linking seat (39), and the air cylinder linking seat (39) is connected with the middle of the push plate (38).
5. The automatic environmental brick stripper as recited in claim 4, wherein: the push plates (38) are high-low gradient welding pieces, and the heights of the push plates are eight.
6. The automatic stripper for eco-friendly bricks according to claim 1, wherein: the synchronous conveying mechanism component (4) is formed by three synchronous wheels (42) which are in transmission connection through a synchronous belt (43), a servo motor (41) is arranged at the lower part of the first synchronous wheel (42), and a supporting wheel (44) is arranged in the middle of the synchronous belt (43).
7. The automatic stripper for eco-friendly bricks according to claim 1, wherein: the control system (5) is provided with a function key control box (51), a power switch (52), an emergency stop switch (53), a starting switch (54) and a manual automatic switching switch (55), a circuit is arranged in the control system and connected with a power supply, and the control circuit is connected with a servo motor (41), a limit sensor (8) and a pneumatic electromagnetic valve (74).
8. The automatic stripper for eco-friendly bricks according to claim 1, wherein: the pneumatic system (7) is characterized in that a pneumatic solenoid valve (74) is arranged on the side surface of an air path distribution block (73), air pipe connectors (72) are arranged in the middle positions of the front and the back of the air path distribution block (73) and are respectively connected with air pipes, and pneumatic defeaters (71) are respectively arranged at the upper and the lower parts of the front end of the air path distribution block (73).
9. The automatic stripper for eco-friendly bricks according to claim 1, wherein: the limiting sensor (8) is arranged on a sensor mounting seat (81), and the sensor mounting seat (81) is fixed at the rear end of the main body assembly welding piece (1) through a nut and a screw rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920541330.XU CN209868983U (en) | 2019-04-20 | 2019-04-20 | Automatic stripper for environment-friendly bricks |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920541330.XU CN209868983U (en) | 2019-04-20 | 2019-04-20 | Automatic stripper for environment-friendly bricks |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209868983U true CN209868983U (en) | 2019-12-31 |
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ID=68961160
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920541330.XU Expired - Fee Related CN209868983U (en) | 2019-04-20 | 2019-04-20 | Automatic stripper for environment-friendly bricks |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209868983U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114714497A (en) * | 2022-03-30 | 2022-07-08 | 内蒙古中铁轨枕制造有限公司 | Sleeper demoulding and transferring device in concrete sleeper production line |
| CN114872177A (en) * | 2022-05-16 | 2022-08-09 | 江西科技学院 | Production forming device of pervious concrete brick and use method thereof |
| CN117754698A (en) * | 2024-02-22 | 2024-03-26 | 高邑汇德陶瓷有限公司 | Extrusion device is used in prefabricated wall brick production |
-
2019
- 2019-04-20 CN CN201920541330.XU patent/CN209868983U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114714497A (en) * | 2022-03-30 | 2022-07-08 | 内蒙古中铁轨枕制造有限公司 | Sleeper demoulding and transferring device in concrete sleeper production line |
| CN114872177A (en) * | 2022-05-16 | 2022-08-09 | 江西科技学院 | Production forming device of pervious concrete brick and use method thereof |
| CN114872177B (en) * | 2022-05-16 | 2023-12-12 | 江西科技学院 | Production forming device of permeable concrete brick and application method thereof |
| CN117754698A (en) * | 2024-02-22 | 2024-03-26 | 高邑汇德陶瓷有限公司 | Extrusion device is used in prefabricated wall brick production |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191231 |
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| CF01 | Termination of patent right due to non-payment of annual fee |