CN209867509U - Automatic shearing system of nickel plate lifting lug - Google Patents
Automatic shearing system of nickel plate lifting lug Download PDFInfo
- Publication number
- CN209867509U CN209867509U CN201920357687.2U CN201920357687U CN209867509U CN 209867509 U CN209867509 U CN 209867509U CN 201920357687 U CN201920357687 U CN 201920357687U CN 209867509 U CN209867509 U CN 209867509U
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- CN
- China
- Prior art keywords
- plate
- nickel
- shearing
- shifting fork
- gear rack
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- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 title claims abstract description 108
- 229910052759 nickel Inorganic materials 0.000 title claims abstract description 54
- 238000010008 shearing Methods 0.000 title claims abstract description 50
- 230000005540 biological transmission Effects 0.000 claims abstract description 19
- 239000000463 material Substances 0.000 abstract 1
- 238000005868 electrolysis reaction Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000001179 sorption measurement Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 241001170716 Garra gotyla Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
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- Shearing Machines (AREA)
Abstract
The utility model particularly relates to the field of nickel industry mechanical equipment, and discloses an automatic shearing system of a nickel plate lifting lug, which comprises a workbench and a shearing machine, wherein the shearing system comprises a plate feeding mechanism and a plate pushing mechanism; the upper plate mechanism comprises a motor, a gear rack transmission mechanism, a manipulator and a vacuum chuck; the motor drives the gear rack transmission mechanism, the gear rack transmission mechanism drives the mechanical arm to move, and the tail end of the mechanical arm is connected with the vacuum chuck; the push plate mechanism comprises a supporting table, a shifting fork and an air cylinder, the supporting table is as high as the workbench, a sliding groove is formed in the table surface of the supporting table, the shifting fork is installed in the sliding groove, and the shifting fork is hinged to the air cylinder through a connecting rod. The utility model provides a plate shearing machine material loading difficulty, have the problem of higher safety risk, and simple structure, the operation of being convenient for.
Description
Technical Field
The utility model particularly relates to a nickel industry mechanical equipment field, more specifically relate to an automatic cutout system of nickel plate lug.
Background
The shearing package of the electrolytic nickel plate lifting lug is generally lifted to a plate shearing machine by manual operation to shear the nickel lifting lug. The manual operation shearing efficiency is low, and the shearing cost is high, and the shearing nickel lug quality is poor, influences electrolytic nickel product packaging quality, and operating personnel cuts on the plate shearing machine for a long time, has very big unsafe hidden danger, and the human body easily causes mechanical injury.
SUMMERY OF THE UTILITY MODEL
For solving among the prior art in the shearing packaging process of electrolysis nickel plate lug operating personnel for a long time shearing on the plate shearing machine, there is very big potential safety hazard, the person easily causes the mechanical injury problem, the utility model provides an automatic cutout system of nickel plate lug.
The following technical scheme is adopted: an automatic shearing system of a nickel plate lifting lug comprises a workbench and a shearing machine, wherein the shearing system comprises a plate feeding mechanism and a plate pushing mechanism; the upper plate mechanism comprises a motor, a gear rack transmission mechanism, a manipulator and a vacuum chuck; the motor drives the gear rack transmission mechanism, the gear rack transmission mechanism drives the mechanical arm to move, and the tail end of the mechanical arm is connected with the vacuum chuck; the push plate mechanism comprises a supporting table, a shifting fork and an air cylinder, the supporting table is as high as the workbench, a sliding groove is formed in the table surface of the supporting table, the shifting fork is installed in the sliding groove, and the shifting fork is hinged to the air cylinder through a connecting rod.
And a conveying mechanism is arranged beside the shearing machine.
And a limit stop block is arranged on the workbench below the cutter frame of the shearing machine and is connected with the cylinder.
The utility model discloses under the state that the electrolysis nickel board becomes to pile up, upper plate mechanism sucks the nickel board snatch, send to appointed platform, push pedal mechanism pushes away the platform nickel board to appointed position, makes nickel lug root on the nickel board just in time on the cutter cutting edge, and at this moment the cutter cuts the nickel lug, and an electrolysis nickel board automatic shearing nickel lug procedure is accomplished, circulates the automatic shearing nickel lug procedure like this, will electrolyze nickel board lug all in batches and accomplish the shearing, the utility model discloses the device design compact structure automatic control accuracy height; the shearing process of the nickel lifting lug is optimized, and the packaging quality of the electrolytic nickel plate is improved; safe and reliable and has high efficiency.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the plate feeding mechanism of the present invention;
FIG. 3 is a schematic view of the push plate mechanism of the present invention;
fig. 4 is a schematic diagram of the relative position relationship between the shift fork, the connecting rod and the supporting platform of the present invention.
Description of the symbols
1-a workbench; 2, shearing machine; 3, a plate feeding mechanism; 4, a motor; 5, a gear rack transmission mechanism; 6, a mechanical arm; 7-vacuum chuck; 8, a shifting fork; 9-connecting rod; 10-a cylinder; 11-a conveying mechanism; 12-limit stop; 13-a pusher mechanism; 14-support table.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and the following detailed description.
The utility model provides an automatic shearing system of a nickel plate lifting lug, which comprises a plate feeding mechanism 3 and a plate pushing mechanism 13; the upper plate mechanism 3 comprises a motor, a gear rack transmission mechanism 5, a manipulator 6 and a vacuum chuck 7; the motor 4 drives the gear rack transmission mechanism 5, the gear rack transmission mechanism 5 drives the manipulator 6 to move, and the tail end of the manipulator 6 is connected with the vacuum chuck 7; the push plate mechanism 13 comprises a supporting table, a shifting fork 8 and an air cylinder 10, the supporting table is as high as the workbench, a sliding groove is formed in the surface of the supporting table 14, the shifting fork 8 is installed in the sliding groove, and the shifting fork 8 is hinged to the air cylinder 10 through a connecting rod 9. And a conveying mechanism 11 is arranged beside the shearing machine 2.
And a limit stop 12 is arranged on the workbench below the tool post of the shearing machine 2, and the limit stop 12 is connected with the air cylinder.
The utility model discloses the function of upper plate mechanism is snatched the accurate firm absorption of electrolysis nickel board, then removes and places electrolysis nickel board on push pedal mechanism's platform.
The shearing machine is placed on the table top of the workbench, and the gear rack transmission mechanism adopts a gear rack transmission mechanism in the prior art.
The transmission principle is that a motor drives a gear rack transmission mechanism, a gear moves forwards and backwards along the length direction of the rack, when the gear moves to the center of an electrolytic nickel plate to be sheared, a vacuum sucker on a mechanical arm connected with the gear rack transmission mechanism moves downwards to adsorb the electrolytic nickel plate, the adsorption process is that a circle of sponge rubber is arranged at the edge of the sucker, when the sucker presses the electrolytic nickel plate, a vacuum pump vacuumizes the sucker to reach a certain vacuum degree, so that the sucker firmly adsorbs the electrolytic nickel plate, then the vacuum sucker and the adsorption grabbing upper electrolytic nickel plate move upwards, the mechanical arm moves towards a push plate mechanism platform to reach the center of the push plate mechanism platform, the vacuum sucker releases vacuum, the electrolytic nickel plate accurately falls on the platform, and the upper plate mechanism works circularly.
Particularly, the utility model discloses having chooseed for use one to possess around the displacement distance be 1500mm, the displacement distance is 100 mm's manipulator from top to bottom, joins in marriage a phi 360mm vacuum chuck at the manipulator front end, and the combination preparation forms. The sucker head has the capability of tilting at a 50mm level without dead angles, the adsorption gripping force is 75-100 kg, and the purpose of accurately and stably gripping 50kg of electrolytic nickel plates is achieved.
The function of the push plate mechanism is to accurately push the electrolytic nickel plate placed by the upper plate mechanism to a specified position, and the position of the lug of the electrolytic nickel plate is positioned for shearing.
The shearing machine is placed on the table top of the working table, the transmission principle of the push plate mechanism is that a sliding shifting fork is installed below the supporting table, the shifting fork is connected with a connecting rod, the connecting rod is connected with a cylinder rod, and all the parts are connected in a hinge mode. When the air cylinder is used for air intake, the air cylinder rod is pushed to extend out, the shifting fork is driven to move forwards under the action of the connecting rod, the electrolytic nickel plate is pushed to move forwards and stop when reaching a specified position, otherwise, the air cylinder rod is contracted, and the shifting fork returns to the initial position. The push plate mechanism is according to electrolysis nickel board 880 × 900mm size, makes a brace table with shaped steel, and the brace table is the same height with the shearing machine workstation, and the brace table is laid a 10mmQ235 steel sheet and is regarded as the push plate platform, and 2 are installed in the brace table spout by 16mmQ235 steel sheet one-tenth isometric right-angle triangle-shaped shift forks of 50mm, and shift fork and connecting rod, phi 60 × 300mm cylinder are fixed through hinged joint and are made on the brace table frame. In a preferred embodiment, the shifting fork is arranged below the supporting platform, an opening is reserved in the middle of the supporting platform surface, the shifting fork can extend out of the platform surface, the shifting fork is arranged on a connecting rod, and the connecting rod slides back and forth along a sliding groove of the supporting platform.
Furthermore, limit stop's function be accurate will push away the electrolytic nickel board location of coming, make preparation for the cutter shearing nickel lug.
The limit stop is arranged at the lower tool rest position of the shearing machine, when the shearing tool rest is lifted, the limit stop is ejected out through the air cylinder rod to stop and limit the position of the electrolytic nickel plate, when the nickel lug is sheared, the limit stop retracts to the original position, and the positioning effect is realized through ejection and retraction.
The limit stop is made by fixing a phi 60 x 50mmQ235 stop on the cutter frame under the shearing machine through a guide sleeve, and the lower surface of the stop is connected with a phi 30 x 100mm air cylinder and fixed on the shearing machine body.
The utility model discloses a cutter is to nickel ear position on 880X 900mm nickel board size, please the plate shearing machine producer tailor-make a QY 16X 1000 hydraulic pressure cutter for cut the nickel ear on the electrolysis nickel board.
Conveying mechanism's function mainly used carries out the electrolysis nickel board of shearing behind the nickel ear, and this conveying mechanism chooses for use prior art commonly used conveyor for use, for example, conveyer belt etc..
The working principle is that the sheared electrolytic nickel plate is pushed out to a running conveying chain through a push plate mechanism, and the conveyer timely conveys the electrolytic nickel plate out to provide conditions for shearing by the shearing machine.
In one embodiment, the conveying mechanism is made by selecting a hinge type chain with a pitch of 100mm, configuring a motor and a chain wheel to form a chain type conveying mechanism, and fixing the chain type conveying mechanism at the rear end of the blanking of the shearing machine, wherein the height of the chain type conveying mechanism is flush with the lower tool opening of the shearing machine.
Claims (3)
1. An automatic shearing system of a nickel plate lifting lug comprises a workbench and a shearing machine, and is characterized in that the shearing system comprises a plate feeding mechanism (3) and a plate pushing mechanism (13); the upper plate mechanism (3) comprises a motor (4), a gear rack transmission mechanism (5), a manipulator (6) and a vacuum sucker (7); the motor (4) drives the gear rack transmission mechanism (5), the gear rack transmission mechanism (5) drives the mechanical arm (6) to move, and the tail end of the mechanical arm (6) is connected with the vacuum chuck (7); the push plate mechanism (13) comprises a supporting table (14), a shifting fork (8) and an air cylinder (10), the supporting table (14) is the same as the workbench in height, a sliding groove is formed in the table surface of the supporting table (14), the shifting fork (8) is installed in the sliding groove, and the shifting fork (8) is hinged to the air cylinder (10) through a connecting rod (9).
2. The automatic shearing system of the nickel plate lug according to the claim 1, characterized in that a conveying mechanism (11) is arranged beside the shearing machine (2).
3. The automatic shearing system of the nickel plate lifting lug according to the claim 1, characterized in that a limit stop (12) is arranged on the workbench below the cutter frame of the shearing machine (2), and the limit stop (12) is connected with the air cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920357687.2U CN209867509U (en) | 2019-03-20 | 2019-03-20 | Automatic shearing system of nickel plate lifting lug |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920357687.2U CN209867509U (en) | 2019-03-20 | 2019-03-20 | Automatic shearing system of nickel plate lifting lug |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209867509U true CN209867509U (en) | 2019-12-31 |
Family
ID=68955794
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920357687.2U Active CN209867509U (en) | 2019-03-20 | 2019-03-20 | Automatic shearing system of nickel plate lifting lug |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209867509U (en) |
-
2019
- 2019-03-20 CN CN201920357687.2U patent/CN209867509U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20240226 Address after: 737100 No. 2 Lanzhou Road, Beijing Road Street, Jinchuan District, Jinchang City, Gansu Province Patentee after: Jinchuan Group Nickel Cobalt Co.,Ltd. Country or region after: China Address before: 737103 No. 98, Jinchuan Road, Jinchang, Gansu Patentee before: JINCHUAN GROUP Co.,Ltd. Country or region before: China |