CN209867191U

CN209867191U - Automatic shaping robot device for pot container

Info

Publication number: CN209867191U
Application number: CN201920505551.1U
Authority: CN
Inventors: 刘海涛; 聂健壕; 田雪虹; 何建辉; 孙健; 郑锡中
Original assignee: Guangdong Ocean University
Current assignee: Guangdong Ocean University
Priority date: 2019-04-15
Filing date: 2019-04-15
Publication date: 2019-12-31
Anticipated expiration: 2029-04-15

Abstract

The utility model discloses an automatic shaping robot device of pot courage, including first cutter, second cutter, third cutter, first roll extrusion module, second roll extrusion module, third roll extrusion module, push down mechanism, fetal membrane, three-phase asynchronous motor, workstation and automatically controlled cabinet, be equipped with the fetal membrane in the middle of the top of workstation, the bottom of fetal membrane is connected with three-phase asynchronous motor through synchronous pulley, the left end of fetal membrane is equipped with first roll extrusion module, the right-hand member of fetal membrane is equipped with second roll extrusion module, the rear portion top of fetal membrane is equipped with third roll extrusion module, the top of first roll extrusion module, second roll extrusion module and third roll extrusion module all is equipped with first cutter, second cutter and third cutter. This automatic shaping robot device of pot courage improves degree of automation, and reduction in production cost has realized roll extrusion and turn-ups processing, has reduced process time, and is safe high-efficient, adopts vertical type of structure for the device is applicable to the pot courage border plastic of different specifications size.

Description

Automatic shaping robot device for pot container

Technical Field

The utility model relates to an automatic plastic technical field of pot courage specifically is an automatic shaping robot device of pot courage.

Background

At present, for more small and medium-sized electric cooker enterprises, the edge rolling process of the electric cooker is mostly finished by manual processing, the traditional manual control processing speed is low, the processing quality is uneven, the labor cost is high, and the requirements of factories on the production efficiency and the economical efficiency of a cooker liner can not be met. Some rice cooker enterprises with better development also have similar automatic edge rolling devices, the edge rolling principle adopts a plurality of rollers to roll, but the edge rolling mode can only turn over and press the edge, the edge of a cooker liner with inclination cannot be rolled, and the automatic edge rolling device has a complex structure and high price. The finished products processed by the existing automatic edge rolling device are uniform in quality, the expected edge rolling effect cannot be achieved, and the automatic edge rolling device is high in manufacturing cost. In addition, the installation position of the hob is fixed, so that the inner containers with different specifications and sizes cannot be shaped.

The intelligent shaping robot system mainly develops a universal economical intelligent shaping robot system suitable for rolling and flanging inner containers with different specifications so as to accelerate the structure upgrading and intelligent manufacturing of the household appliance industry.

Disclosure of Invention

Technical problem to be solved

An object of the utility model is to provide an automatic shaping robot device of pot courage has solved the problem that proposes among the background art.

(II) technical scheme

In order to achieve the above purpose, the utility model discloses a following technical scheme realizes: a boiler liner automatic shaping robot device comprises a first cutter, a second cutter, a third cutter, a first rolling module, a second rolling module, a third rolling module, a pressing mechanism, a fetal membrane, a three-phase asynchronous motor, a workbench and an electric control cabinet, wherein a fetal membrane is arranged in the middle of the top of the workbench, the bottom of the fetal membrane is connected with the three-phase asynchronous motor through a synchronous belt pulley, the first rolling module is arranged at the left end of the fetal membrane, the second rolling module is arranged at the right end of the fetal membrane, the third rolling module is arranged above the rear part of the fetal membrane, the first cutter, the second cutter and the third cutter are arranged at the tops of the first rolling module, the second rolling module and the third rolling module, a first cylinder is arranged at the outer ends of the first rolling module, the second rolling module and the third rolling module, and a cutter guide rail is arranged at the bottoms of the first cutter, the second cutter and the third cutter, the utility model discloses a cutter feeding device, including sword guide rail, sword bottom plate, third roll extrusion module, the top of fetal membrane is equipped with down-pressing mechanism, down-pressing mechanism's top is equipped with the second cylinder, the bottom of second cylinder is connected with the disc through the flange board, the top of disc is equipped with deep groove ball bearing, the top both ends of flange board are equipped with the guide arm, the left part of workstation is connected with automatically controlled cabinet, the front portion of automatically controlled cabinet is equipped with the host computer touch-sensitive screen, the bottom of host computer touch-sensitive screen distributes and has the button.

Preferably, the upper computer touch screen is divided into three working modes of manual single-step operation, single-cycle operation and continuous operation, and the size of the workbench is 850mm multiplied by 850 mm.

Preferably, the synchronous pulley is an H-shaped gear, the stroke of the first cylinder can reach 75mm, and the stroke of the second cylinder can reach 300 mm.

Preferably, a mounting hole between the cutter filling bottom plate and the workbench is 150mm, and the cutting-in angle of the third cutter is 30-70 degrees.

Preferably, a cutter is installed on the cutter filling guide rail, the cutter is made of high-speed steel, and the upper part of the cutter filling guide rail is connected with the guide rod.

(III) advantageous effects

The utility model provides an automatic shaping robot device of pot courage. The method has the following beneficial effects:

this automatic shaping robot device of pot courage, widen the binding plastic ability of automatic binding device to the electric rice cooker inner bag of different diameters, the degree of automation is improved, reduction in production cost, roll extrusion and turn-ups processing have been realized, processing time has been reduced, safety and high efficiency, adopt vertical type of structure, the distribution position and the cutter mounted position that have improved the cutter have great adjustable leeway, the hobbing cutter is pressed into the angle, the gyro wheel diameter, technological parameters such as mould rotational speed can change at any time, the mould of design can be changed in a flexible way, make the device be applicable to the shaping of pot courage binding of different specifications size, investment cost is greatly practiced thrift, there is not complicated mechanical mechanism, moreover, the steam generator is simple in structure.

Drawings

FIG. 1 is a schematic view of the overall structure of an automatic pot liner shaping robot device of the present invention;

FIG. 2 is a schematic view of a part of the structure of the automatic pot liner shaping robot device of the present invention;

FIG. 3 is a schematic structural view of an electric control cabinet of the automatic pot liner shaping robot device of the present invention;

FIG. 4 is a schematic diagram of a second cylinder structure of the automatic pot liner shaping robot device of the present invention;

FIG. 5 is a rear structure diagram of the automatic pot liner shaping robot device of the present invention;

fig. 6 is a schematic view of a first cylinder structure of the automatic pot liner shaping robot device of the present invention.

In the figure: the device comprises a first cutter-1, a second cutter-2, a third cutter-3, a first rolling module-4, a second rolling module-5, a third rolling module-6, a pressing mechanism-7, a moulding bed-8, a three-phase asynchronous motor-9, a workbench-10, an electric control cabinet-11, a synchronous belt wheel-12, a first air cylinder-13, a second air cylinder-14, an upper computer touch screen-15, a button-16, a guide rod-17, a disc-18, a flange plate-19, a deep groove ball bearing-20, a knife filling guide rail-21, an inverted trapezoid guide rail-22, a knife filling base plate-23 and an adjusting bolt-24.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-6, an embodiment of the present invention provides a technical solution: a pot bladder automatic shaping robot device comprises a first cutter 1, a second cutter 2, a third cutter 3, a first rolling module 4, a second rolling module 5, a third rolling module 6, a pressing mechanism 7, a moulding bed 8, a three-phase asynchronous motor 9, a workbench 10 and an electric control cabinet 11, wherein the moulding bed 8 is arranged in the middle of the top of the workbench 10, the bottom of the moulding bed 8 is connected with the three-phase asynchronous motor 9 through a synchronous belt pulley 12, the left end of the moulding bed 8 is provided with the first rolling module 4, the right end of the moulding bed 8 is provided with the second rolling module 5, the third rolling module 6 is arranged above the rear part of the moulding bed 8, the tops of the first rolling module 4, the second rolling module 5 and the third rolling module 6 are respectively provided with the first cutter 1, the second cutter 2 and the third cutter 3, the outer ends of the first rolling module 4, the second rolling module 5 and the third rolling module 6 are provided with a first air cylinder 13, the utility model discloses a mould rolling machine, including first cutter 1, second cutter 2 and third cutter 3, the bottom of first cutter 1, second cutter 2 and third cutter 3 is installed and is filled out sword guide rail 21, the bottom medial extremity of filling out sword guide rail 21 is equipped with down trapezoidal guide rail 22, the bottom of down trapezoidal guide rail 22 is equipped with fills out sword bottom plate 23, the centre of third roll extrusion module 6 is equipped with adjusting bolt 24, the top of fetal membrane 8 is equipped with down mechanism 7, the top of pushing down mechanism 7 is equipped with second cylinder 14, the bottom of second cylinder 14 is connected with disc 18 through flange board 19, the top of disc 18 is equipped with deep groove ball bearing 20, the top both ends of flange board 19 are equipped with guide arm 17, the left part of workstation 10 is connected with automatically controlled cabinet 11, the front portion of automatically controlled cabinet 11 is equipped with host computer touch-sensitive screen 15, the bottom distribution of host computer touch-sensitive.

The upper computer touch screen 15 is divided into three working modes of manual single-step operation, single-period operation and continuous operation, the size of the workbench 10 is 850mm multiplied by 850mm, the operation is convenient, each mechanism can be supported, the device is not shaken during processing, and the edge rolling processing quality is ensured.

The synchronous belt wheel 12 adopts an H-shaped gear, the stroke of the first air cylinder 13 can reach 75mm, the stroke of the second air cylinder 14 can reach 300mm, the transmission between a motor and a mold can not slip, and the space requirement that the pressing mechanism 7 can not interfere the pot liner to be placed into the mold can be met.

And a mounting hole between the cutter filling bottom plate 23 and the workbench 10 is 150mm, and the cutting-in angle of the third cutter 3 is in a range of 30-70 degrees, so that the cutting-in angle of the cutter is convenient to adjust.

The cutter is arranged on the cutter filling guide rail 21 and made of high-speed steel, the upper portion of the cutter filling guide rail 21 is connected with the guide rod 17, the material quality is good, and the shaping machining efficiency is improved.

The working principle is that the cooperation of the whole device is controlled by an electric control cabinet 11, the device distributes the rotation of a three-phase asynchronous motor 9, a first rolling module 4, a second rolling module 5 and a third rolling module 6 advance and retreat a cutter, the action time of the parts of a pressing mechanism 7 enables all the mechanisms to coordinate to finish the rolling and shaping of a liner fetal membrane 8 of a cooker, a driving system consists of the three-phase asynchronous motor 9 and a synchronous belt wheel 12, the fetal membrane 8 is driven to rotate by the synchronous belt wheel 12, the first cutter 1, the second cutter 2 and the third cutter 3 are powered by an air pump to drive a cutter to feed to a first air cylinder 13, the stroke of the first air cylinder 13 can reach 75mm, the pressing mechanism 7 is driven by an air cylinder to press a disk 18, the stroke of the second air cylinder 14 can reach 300mm, a control system consists of a PLC, a power supply, a relay, a motor drive, an upper computer touch screen 15, the electric control system is formed by a PLC, the electric control system is formed by a hobbing cutter module 4, the second rolling module 5, the third rolling module 6, a pressing mechanism 7, a relay, a lower rolling module 7, a lower rolling mechanism is driven by a lower rolling disk 18, a lower rolling guide rail, a lower rolling module, a lower rolling lamp is connected with a lower rolling module, a lower rolling module 20, a lower rolling guide rail, a lower rolling lamp is connected with a lower rolling module, a lower rolling lamp, a lower rolling module, a lower rolling lamp, a lower rolling module rolling guide rail is connected with a lower rolling guide rail, a lower rolling lamp, a lower rolling module rolling lamp, a lower rolling lamp, a lower rolling module rolling a lower rolling module rolling.

The utility model discloses a first cutter 1, second cutter 2, third cutter 3, first rolling module 4, second rolling module 5, third rolling module 6, pushing mechanism 7, fetal membrane 8, three-phase asynchronous motor 9, workstation 10, automatically controlled cabinet 11, synchronous pulley 12, first cylinder 13, second cylinder 14, host computer touch-sensitive screen 15, button 16, guide arm 17, disc 18, flange plate 19, deep groove ball bearing 20, fill out sword guide rail 21, fall trapezoidal guide rail 22, fill out sword bottom plate 23, adjusting bolt 24, the part is general standard or the part that technical staff in the field knows, its structure and principle all can learn through the technical manual or learn through conventional experimental method, the problem that the utility model solves is that degree of automation is low, manufacturing cost is high, process time is long, the security performance is not enough, the regulation of cutter mounted position is inconvenient, the technical parameters such as the hob pressing angle, the diameter of the roller, the rotating speed of the die and the like can not be changed at any time, the mechanical mechanism is complex and the like, through the mutual combination of the components, the automatic pot container shaping robot device widens the edge rolling shaping capability of the automatic edge rolling device to electric cooker inner containers with different diameters, improves the automation degree, reduces the production cost, realizes the rolling and flanging processing, reduces the processing time, is safe and efficient, adopts a vertical structure type, improves the distribution position of a cutter and the installation position of the cutter, can change the technological parameters such as the press-in angle of a hob, the diameter of a roller, the rotating speed of a die and the like at any time, can flexibly change the designed die, the device is suitable for trimming and shaping the pot liners with different specifications, greatly saves the investment cost, has no complicated mechanical mechanism and has simple structure.

The basic principles and the main features of the invention and the advantages of the invention have been shown and described above, it will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, but that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. The utility model provides an automatic shaping robot device of pot courage which characterized in that: the novel flat tire rolling machine is characterized by comprising a first cutter (1), a second cutter (2), a third cutter (3), a first rolling module (4), a second rolling module (5), a third rolling module (6), a pressing mechanism (7), a tire membrane (8), a three-phase asynchronous motor (9), a workbench (10) and an electric control cabinet (11), wherein the tire membrane (8) is arranged in the middle of the top of the workbench (10), the bottom of the tire membrane (8) is connected with the three-phase asynchronous motor (9) through a synchronous belt wheel (12), the left end of the tire membrane (8) is provided with the first rolling module (4), the right end of the tire membrane (8) is provided with the second rolling module (5), the third rolling module (6) is arranged above the rear portion of the tire membrane (8), and the tops of the first rolling module (1), the second rolling module (5) and the third rolling module (6) are provided with the first cutter (1), The outer ends of the first rolling module (4), the second rolling module (5) and the third rolling module (6) are provided with a first cylinder (13), the bottoms of the first cutter (1), the second cutter (2) and the third cutter (3) are provided with a filling cutter guide rail (21), the inner side end of the bottom of the filling cutter guide rail (21) is provided with an inverted trapezoidal guide rail (22), the bottom of the inverted trapezoidal guide rail (22) is provided with a filling cutter bottom plate (23), the middle of the third rolling module (6) is provided with an adjusting bolt (24), the top of the moulding bed (8) is provided with a pressing mechanism (7), the top of the pressing mechanism (7) is provided with a second cylinder (14), the bottom of the second cylinder (14) is connected with a disc (18) through a flange plate (19), the top of the disc (18) is provided with a deep groove ball bearing (20), guide rods (17) are arranged at two ends of the top of the flange plate (19), an electric control cabinet (11) is connected to the left portion of the workbench (10), an upper computer touch screen (15) is arranged at the front portion of the electric control cabinet (11), and buttons (16) are distributed at the bottom of the upper computer touch screen (15).

2. The automatic pot liner shaping robot device of claim 1, wherein: the upper computer touch screen (15) is divided into three working modes of manual single-step operation, single-cycle operation and continuous operation, and the size of the workbench (10) is 850mm multiplied by 850 mm.

3. The automatic pot liner shaping robot device of claim 1, wherein: the synchronous belt wheel (12) adopts an H-shaped gear, the stroke of the first air cylinder (13) can reach 75mm, and the stroke of the second air cylinder (14) can reach 300 mm.

4. The automatic pot liner shaping robot device of claim 1, wherein: a mounting hole between the cutter filling base plate (23) and the workbench (10) is 150mm, and the cutting-in angle range of the third cutter (3) is 30-70 degrees.

5. The automatic pot liner shaping robot device of claim 1, wherein: and cutters are arranged on the cutter filling guide rails (21), the cutters are made of high-speed steel, and the upper parts of the cutter filling guide rails (21) are connected with the guide rods (17).